阅读说明：本技术 电连接器 (Electrical connector ) 是由 土屋博崇 笹木仁人 高野龙太郎 于 2019-07-16 设计创作，主要内容包括：本申请以不使成本上升的方式将端子相对于座体保持在适当的位置。电连接器(1)具有：绝缘性的座体(10),具备沿前后方向延伸设置且前端和后端向外部开放的插通孔(11)、使插通孔(11)在前端与后端之间与外部连通的连通孔(12)、以及前后夹持凸缘部(23)而使套管(20)保持于插通孔(11)的夹持部(15)；套管(20),具有导电性,插通于插通孔(11),并且具备在与前后方向交叉的方向上突出的凸缘部(23),其后方侧连接于电缆(100)的导电部且前方侧能与对方侧连接器连接；以及绝缘性的锁定件(30),安装于连通孔(12),与插通于插通孔(11)的套管(20)卡合。(The present application holds the terminal in place with respect to the housing in a manner that does not increase costs. An electrical connector (1) is provided with: an insulating base (10) having an insertion hole (11) extending in the front-rear direction and having a front end and a rear end open to the outside, a communication hole (12) for allowing the insertion hole (11) to communicate with the outside between the front end and the rear end, and a holding portion (15) for holding the sleeve (20) in the insertion hole (11) by holding the flange portion (23) in the front and rear directions; a sleeve (20) which has conductivity, is inserted into the insertion hole (11), is provided with a flange part (23) protruding in a direction intersecting with the front-back direction, is connected to the conductive part of the cable (100) at the rear side, and is connectable to the counterpart connector at the front side; and an insulating locking member (30) which is attached to the communication hole (12) and engages with the sleeve (20) inserted through the insertion hole (11).)

An electrical connector of the type 1, , comprising:

an insulating base body, comprising: an insertion hole extending in the front-rear direction and having a front end and a rear end open to the outside; and a communication hole communicating the insertion hole with the outside between the front end and the rear end;

a conductive sleeve inserted through the insertion hole, having a rear side connected to the conductive portion of the cable and a front side connectable to the mating connector; and

an insulating locking member attached to the communication hole and engaged with the sleeve inserted through the insertion hole,

the sleeve has a flange portion protruding in a direction intersecting with the front-rear direction,

the housing includes a clamping portion for clamping the flange portion in the front and rear directions to hold the sleeve in the insertion hole.

2. The electrical connector of claim 1,

the seat body is provided with a cantilever-shaped extension part which extends backwards,

the clamping part is arranged at the rear end of the extension setting part.

3. The electrical connector of claim 1 or 2,

the seat body is provided with a mounting part for mounting the locking piece,

the clamping part is arranged on the mounting part and can elastically deform in the crossing direction,

the locking member is detachably attached to the attachment portion.

4. The electrical connector of claim 1 or 2,

the clamping portion includes a restricting portion that restricts forward movement of the flange portion.

Technical Field

The present application relates to electrical connectors for connection to electrical cables.

Background

In a conventional electric connector, as a structure for fixing a terminal connected to a cable to a housing, a structure is known in which a protrusion provided on the terminal connected to the cable is engaged with an engagement hole of the housing to fix the terminal. In the electrical connector having such a structure, the cable needs to be inserted into the housing before the terminal is connected to the cable, and therefore, the following problems occur: in addition, when the manufacturing process becomes complicated and a connection failure occurs between the cable and the terminal, not only the cable and the terminal but also the housing is discarded, which leads to an increase in cost.

In contrast, patent document 1 discloses kinds of electric connectors, which include a connector housing 2 having flexible locking lances 7 for locking terminals 4 times, and spacers 6 inserted into the connector housing from a direction crossing the terminals to lock the terminals secondarily, and the locking lances 7 and spacers 6 lock the same portions of the terminals 4, and according to the electric connector of patent document 1, it is not necessary to insert the cables into the housing before connecting the cables and the terminals, and therefore, it is possible to prevent the complexity of the manufacturing process and to eliminate the need to discard the housing when a failure occurs in the connection between the terminals and the cables.

However, in patent document 1, the locking lance restricts the rearward movement of the terminal, but does not restrict the forward movement of the terminal, and therefore, a restricting portion for restricting the forward movement of the terminal other than the locking lance needs to be provided separately to the housing. Further, patent document 1 has the following problems: if such a restricting portion is not provided or cannot be provided, the terminal is pushed forward excessively, and the position of insertion of the terminal into the housing becomes unreasonable.

Disclosure of Invention

Problems to be solved by the invention

It is an object of the present application to provide electrical connectors that maintain a ferrule in position relative to a housing without incurring significant cost.

Means for solving the problems

The electric connector of the application has: an insulating base body having an insertion hole extending in a front-rear direction and having a front end and a rear end open to the outside, and a communication hole communicating the insertion hole with the outside between the front end and the rear end; a conductive sleeve inserted through the insertion hole, having a rear side connected to the conductive portion of the cable and a front side connectable to the mating connector; and an insulating locking member (retainer) attached to the communication hole and engaged with the sleeve inserted into the insertion hole, wherein the sleeve includes a flange portion protruding in a direction intersecting with a front-rear direction, and the base includes a clamping portion that clamps the flange portion in the front-rear direction and holds the sleeve in the insertion hole.

The flange portion is prevented from moving forward and the flange portion is prevented from moving backward by the clamping portion of the seat body, and thus the sleeve is restricted from moving in the front-rear direction at an appropriate position of the seat body by the clamping portion of the seat body.

Effects of the invention

According to the present application, the sleeve can be held in place relative to the housing without incurring costs.

Drawings

Fig. 1 is a perspective view of an electrical connector according to an embodiment of the present application.

Fig. 2 is a sectional view taken along line a-a of fig. 1.

Fig. 3 is a side view of a housing forming part of an electrical connector of an embodiment of the present application.

Fig. 4 is a sectional view taken along line B-B of fig. 3.

Fig. 5 is a cross-sectional view of fig. 3 taken along line C-C.

Fig. 6 is a perspective view of a sleeve constituting part of an electrical connector of an embodiment of the present application.

Fig. 7 is a side view of a ferrule that forms part of an electrical connector of an embodiment of the present application.

Fig. 8 is a perspective view of a locking piece constituting part of an electrical connector according to an embodiment of the present application.

Fig. 9 is an enlarged cross-sectional view of a portion of the electrical connector according to the embodiment of the present application.

Fig. 10 is a cross-sectional view of a portion of of the electrical connector of an embodiment of the present application, further enlarged.

Description of the reference numerals

1: an electrical connector; 10: a base body; 11: inserting through holes; 12: a communicating hole; 13: an installation part; 14: an extension setting part; 15: a clamping portion; 16: a through hole; 20: a sleeve; 21: a rear connection portion; 22: a front connecting part; 23: a flange portion; 23 a: a front surface; 23 b: a rear surface; 24: a protrusion; 25: a protrusion; 30: a locking member; 31: an elastic portion; 32: a main body portion; 33: a boss; 100: a cable; 151: a front locking part (restricting part); 151 a: a rear surface; 152: a rear card section; 152 a: a front surface; 152 b: an inclined surface; 311: and a snap-fit protrusion.

Detailed Description

Hereinafter, an electrical connector according to an embodiment of the present application will be described in detail with reference to the accompanying drawings as appropriate. In the figure, the x-axis, the y-axis, and the z-axis form a three-axis orthogonal coordinate system, and the positive direction of the y-axis is defined as the front direction, the negative direction of the y-axis is defined as the rear direction, the x-axis direction is defined as the left-right direction, the positive direction of the z-axis is defined as the upper direction, and the negative direction of the z-axis is defined as the lower direction.

< Structure of electric connector >

Hereinafter, the structure of the electrical connector 1 according to the embodiment of the present application will be described in detail with reference to fig. 1 to 10.

The electrical connector 1 has a housing 10, a sleeve 20 and a locking member 30. The electrical connector 1 is, for example, an electrical connector for a vehicle.

The base 10 is made of an insulating material and includes: an insertion hole 11, a communication hole 12, a mounting portion 13, an extension portion 14, a clamping portion 15, and a through hole 16.

The insertion hole 11 is cylindrical, extends in the front-rear direction, and has a front end and a rear end open to the outside. The insertion holes 11 are provided in the same number as the number of cables 100 connected to the electrical connector 1.

The communication hole 12 extends in the left-right direction, and communicates the insertion hole 11 with the outside at the mounting portion 13 between the front end and the rear end of the insertion hole 11. The communication hole 12 is provided in the side wall of the holder body 10.

The mounting portion 13 is recessed in a sidewall of the housing 10.

The extension portion 14 is provided on a side wall of the base 10, extends rearward from a front end of the mounting portion 13, and is formed in a cantilever shape. The extension 14 is elastically deformable in the left-right direction with the front end as a fulcrum.

The clamping portion 15 is provided at the rear end of the extension portion 14, and clamps a flange portion 23 described later. The clamping portion 15 includes a front locking portion 151 and a rear locking portion 152 as restricting portions.

As shown in fig. 10, the front locking portion 151 protrudes inward to the lateral side, and includes a rear surface 151a that is orthogonal to the front-rear direction and faces the front surface 23a of the flange portion 23.

As shown in fig. 10, the rear locking portion 152 protrudes inward to the lateral side, and includes a front surface 152a orthogonal to the front-rear direction and an inclined surface 152b inclined from the front to the rear outward and intersecting the front-rear direction, and the front surface 152a is provided so as to face the rear surface 23b of the flange portion 23.

As shown in fig. 5, the through hole 16 extends in the vertical direction, and communicates the communication hole 12 with the outside at the upper surface or the lower surface of the housing 10.

The sleeve 20 is made of a conductive material, has a cylindrical shape, and is inserted through the insertion hole 11. The sleeve 20 connects an unillustrated conductive portion of the cable 100 and an unillustrated counterpart conductive portion of an counterpart connector. The sleeve 20 includes: rear connecting portion 21, front connecting portion 22, flange portion 23, protruding portion 24, and protruding portion 25.

Rear connection portion 21 is provided on the rear side of bushing 20, and is connected to a conductive portion, not shown, of cable 100.

The front connection portion 22 is provided on the front side of the sleeve 20 and is connectable to a counterpart-side conductive portion of a counterpart connector, not shown. The front end of the front connecting portion 22 is located slightly rearward of the front end of the insertion hole 11.

The flange portion 23 protrudes in a direction orthogonal to the front-rear direction (a direction parallel to the x-z plane), and is clamped by the clamping portion 15 in the front-rear direction. The flange portion 23 is not limited to the case where it is formed to protrude in the direction orthogonal to the front-rear direction, and may protrude in the direction intersecting the front-rear direction so as to be clampable by the clamping portion 15.

As shown in fig. 10, the front surface 23a of the flange portion 23 faces the rear surface 151a of the front locking portion 151 of the clamping portion 15, and the rear surface 23b faces the front surface 152a of the rear locking portion 152 of the clamping portion 15.

The protruding portion 24 is provided at a predetermined interval from the rear of the flange portion 23 to the flange portion 23, and protrudes in a direction orthogonal to the front-rear direction. The protruding portion 24 is not limited to the case where it is formed to protrude in the direction orthogonal to the front-rear direction, and may protrude in the direction intersecting the front-rear direction.

The protruding portion 25 is provided at a predetermined interval from the protruding portion 24 at the rear of the protruding portion 24, and protrudes in a direction orthogonal to the front-rear direction. The protruding portion 25 is not limited to the case where it is formed to protrude in the direction orthogonal to the front-rear direction, and may protrude in the direction intersecting the front-rear direction.

The locking member 30 is made of an insulating material, is attached to the communication hole 12, and engages with the sleeve 20 inserted through the insertion hole 11. The lock member 30 includes an elastic portion 31, a body portion 32, and a boss 33.

The elastic portion 31 is formed in a U shape by extending inward from the main body portion 32 and then extending to be folded back outward. The elastic portion 31 is provided in the communication hole 12 and between the protruding portion 24 and the protruding portion 25 as shown in fig. 2, and holds the sleeve 20 in the insertion hole 11. The elastic portion 31 includes an engaging protrusion 311 that engages with the through hole 16 of the housing 10. The tip of the elastic portion 31 folded back into a U-shape is exposed to the outside at the mounting portion 13.

The body portion 32 is plate-shaped and attached to the attachment portion 13. The main body portion 32 covers the extension portion 14.

The bosses 33 protrude from the upper and lower surfaces of the body 32 on the front side, and are press-fitted to the inner wall of the mounting portion 13.

< method for manufacturing electric connector >

Hereinafter, a method of manufacturing the electrical connector 1 according to the embodiment of the present application will be described in detail.

First, the conductive portion of cable 100 is connected to rear connection portion 21 of sleeve 20 by pressing or the like.

Next, the sleeve 20 to which the cable 100 is connected is inserted into the insertion hole 11 of the housing 10 from the rear side with the front connection portion 22 as a head.

At this time, the inclined surface 152b of the rear locking portion 152 is pressed outward and laterally by the flange portion 23 of the sleeve 20, and thereby the extension portion 14 of the seat body 10 is elastically deformed outward and laterally. When the flange portion 23 passes through the rear locking portion 152, the extension portion 14 is restored to the state before elastic deformation by the elastic restoring force of the extension portion 14, and the flange portion 23 is sandwiched between the front locking portion 151 and the rear locking portion 152, which are restricting portions.

Thus, when the ferrule 20 is to be moved in the front-rear direction, the front surface 23a of the flange portion 23 abuts against the rear surface 151a of the front locking portion 151 to restrict the forward movement of the ferrule 20, and the rear surface 23b of the flange portion 23 abuts against the front surface 152a of the rear locking portion 152 to restrict the rearward movement of the ferrule 20. Therefore, the ferrule 20 is held by the housing 10 and is not pressed forward excessively, so that a failure in the assembling position with respect to the housing 10 can be suppressed, and stable connection with the mating-side conductive part of the mating connector can be achieved.

Next, the locking member 30 is mounted to the mounting portion 13 of the housing 10, and the elastic portion 31 of the locking member 30 is inserted through the communication hole 12.

At this time, the engaging projection 311 is pressed by the inner wall of the communication hole 12, and thereby the elastic portion 31 is elastically deformed. When the engaging projection 311 reaches the position of the through hole 16, the engaging projection 311 engages with the through hole 16, and the elastic portion 31 is restored to the state before elastic deformation by the elastic restoring force of the elastic portion 31, and the boss 33 is pressed into the inner wall of the mounting portion 13 of the housing, whereby the lock 30 is mounted to the mounting portion 13 of the housing 10. The elastic portion 31 protrudes into the insertion hole 11 and engages between the protruding portion 24 and the protruding portion 25 of the sleeve 20 inserted into the insertion hole 11, whereby the sleeve 20 is fixed to the housing 10 by the lock 30. Thereby, the electrical connector 1 is completed.

In the electrical connector 1 manufactured by the above-described manufacturing method, when the cable 100 is replaced due to a mistake or damage of the cable 100 to be connected, the distal end of the elastic portion 31 of the locking piece 30 exposed to the outside from the mounting portion 13 of the housing 10 is elastically deformed toward the main body portion 32 side, and the engagement between the engagement protrusion 311 and the through hole 16 is released. Then, in the released state, the locking member 30 is pulled out to the outside, whereby the elastic portion 31 can be pulled out from between the flange portion 23 and the protruding portion 24 of the sleeve 20, and the locking member 30 can be detached from the mounting portion 13. Thereby, the extension portion 14 is exposed to the outside at the mounting portion 13.

Further, the extended portion 14 is elastically deformed to the outside side, and the state in which the flange portion 23 is held by the holding portion 15 is released. Then, cable 100 is pulled backward while maintaining this state and pulled out backward from insertion hole 11, whereby cable 100 can be replaced.

This makes it possible to easily replace the cable 100, and therefore, the electrical connector 1 can be reused, which can reduce the cost. Further, when a plurality of cables 100 connected to the electrical connector 1 are used for different purposes, the cables 100 can be easily reinserted into the correct insertion holes 11 when the cables 100 are erroneously inserted into the wrong insertion holes 11.

As described above, according to the present embodiment, the flange portion 23 protruding in the direction intersecting the front-rear direction of the ferrule 20 is held in the front-rear direction by the holding portion 15 of the housing 10, and the ferrule 20 is held in the insertion hole 11 of the housing 10, whereby the ferrule 20 can be held in an appropriate position with respect to the housing 10 without increasing the cost.

Further, according to the present embodiment, since the clamping portion 15 is provided at the rear end of the cantilevered extension portion 14 extending rearward, the overall size can be reduced as compared with the case where the extension portion extending forward is provided behind the flange portion 23 and the clamping portion for clamping the flange portion 23 is formed at the front end of the extension portion in the electrical connector 1 in which the flange portion cannot be formed on the front side of the ferrule 20 due to the structure in which the mating connector is connected to the front connection portion on the front side of the ferrule 20.

Further, according to the present embodiment, even in the electrical connector 1 having a structure in which the restriction portion for restricting the forward movement of the ferrule 20 cannot be formed on the front side of the inner wall of the insertion hole 11, the forward movement of the ferrule 20 in the insertion hole 11 can be restricted by the clamping portion 15.

Of course, the type, arrangement, number, and the like of the members of the present application are not limited to the above-described embodiments, and the components may be appropriately replaced with components having equivalent functions and effects, and the like, and may be appropriately modified within a range not departing from the technical spirit of the invention.

Specifically, in the above embodiment, four cables 100 are connected to the electrical connector 1, but any number of cables 100 other than four can be connected by providing the same number of insertion holes 11 as the number of cables 100 to be connected.

Industrial applicability

The present application is applicable to electrical connectors connected to cables.