阅读说明：本技术 一种连盖药瓶自动卷瓶工艺 (Automatic bottle rolling process for cap-connected medicine bottle ) 是由 李嘉贵 于 2019-10-27 设计创作，主要内容包括：本发明涉及药瓶生产工艺技术领域,具体是一种连盖药瓶自动卷瓶工艺,包括以下步骤：步骤1.将待加工的工件移送至卷料装置的工作区域；步骤2.工件定位；步骤3.工件自动卷绕成型；步骤4.自动下料,本发明的连盖药瓶自动卷瓶工艺直接将原料卷成成品,而且密封性好,将卷好的成品注入水盖上而不漏,操作工只需将原料放在料架上即可,作效率大大提高,一个人就能看多台机,而且24小时连续生产,在业内的竞争力成倍的提升,自动化生产能够避免的产品的质量层次不齐的同时增加产品的产量。(The invention relates to the technical field of medicine bottle production processes, in particular to an automatic bottle rolling process for a medicine bottle with a cover, which comprises the following steps: step 1, transferring a workpiece to be processed to a working area of a material rolling device; step 2, positioning a workpiece; step 3, automatically winding and forming the workpiece; step 4, automatic blanking, the automatic bottle rolling process of the medicine bottle with cap of the invention rolls the raw materials into finished products directly, and the airproof performance is good, will roll up finished products to pour into water and cover but not leak, the operator only needs to put raw materials on the work or material rest, the operating efficiency is greatly improved, one person can see many machines, and 24 hours of continuous production, the competitiveness in the industry is promoted at double, increase the output of the products while the quality level that the automated production can avoid is not even.)

1. An automatic bottle rolling process of a medicine bottle with a cover is characterized by comprising the following steps:

step 1, transferring a workpiece to be processed to a working area of a material rolling device: is provided with a workbench (1), a feeding device (2), a positioning device (3), a winding device (4) and a bearing device (5), the feeding device (2), the positioning device (3) and the winding device (4) are all positioned on the workbench (1) and fixedly connected with the workbench (1), firstly, a plurality of workpieces are placed in a workpiece placing area formed by a second lapping plate (1b), a positioning arc plate (2a1) and two positioning rods (2a2) in advance, the workpieces are sequentially stacked on the second lapping plate (1b) and limited by the positioning arc plate (2a1) and the two positioning rods (2a2), the electric cylinder (2b1) drives the material moving cylinder (2b2) to move, the material moving cylinder (2b2) drives the material moving sucker (2b4) to adsorb a workpiece at the top of the limited workpiece, and the electric cylinder (2b1) is used for moving the working area of the winding device (4);

step 2, positioning the workpiece: the workpiece is placed on a positioning piece (3b1) through a material moving sucker (2b4), four positioning cylinders (3c1) sequentially drive a positioning plate (3c2) at the output end of the positioning cylinder to adjust the position of the workpiece on the positioning piece (3b1), so that the workpiece can be smooth and cannot be skewed when being wound, a lifting cylinder (3a1) drives a lifting plate (3a3) and two lifting rods (3a4) fixed on the lifting plate (3a3) to move upwards, the two lifting rods (3a4) move upwards to enable a positioning piece (3b) and the positioning piece (3b1) fixed at the top of the positioning piece (3b) to move upwards, and the positioning piece (3b1) is used for transferring the workpiece to the working area of a rotating assembly (4 a);

step 3, automatic winding and forming of the workpiece: the workpiece is pushed to the upper part of a positioning shaft (4a7) by a positioning piece (3b1), a positioning cylinder (3c1) close to one side of a positioning arc plate (2a1) drives the positioning plate (3a3) on the output end of the positioning arc plate to work, one end of the workpiece is pushed to the position right above the positioning shaft (4a7), a pressing cylinder (4c1) drives a pressing rod (4c2) and a pressing block (4c3) fixed on the pressing rod (4c2) to move downwards, when the pressing block (4c3) moves downwards, the pressing block (4c3) enables one end of the workpiece to be abutted against the outer side wall of the positioning shaft (4a7), and a lifting cylinder (3a1) is reset; the first auxiliary cylinder (4b2) drives the auxiliary plate (4b5) to move downwards, the auxiliary plate (4b5) drives the auxiliary rod (4b6) to move downwards, the auxiliary rod (4b6) moves downwards to be capable of pressing a workpiece on the positioning shaft (4a7) and softening the workpiece through a heating wire arranged in the auxiliary rod (4b6), the second auxiliary cylinder (4b3) drives the contact block (4b7) to move downwards to press the workpiece, the pushing cylinder (4b4) drives the pushing plate (4b9) to move towards the direction of the workpiece, the pushing plate (4b9) can carry out interference operation on the side wall of the workpiece, the position of the workpiece is prevented from deviating when the workpiece is wound, when the workpiece is limited on the positioning shaft (4a7), the rotating motor (4a4) drives the turntable (4a3) to rotate, the workpiece can be wound by the pressing block (4c3) and the positioning shaft (4a 7);

step 4, automatic blanking: after the flaky workpiece is cylindrical, the pressing cylinder (4c1), the second auxiliary cylinder (4b3) and the first auxiliary cylinder (4b2) are sequentially reset, the pushing cylinder (4d1) drives the pushing rod (4d2) and the pushing ring (4d3) fixed on the pushing rod (4d2) to push the workpiece sleeved on the positioning shaft (4a7) to the material channel (5a2), and the workpiece falls onto the material channel (5a2) and slides into the material collecting box (5b) through the material channel (5a 2).

2. The automatic bottle rolling process of the vial with cap of claim 1, wherein: receiving device (5) are located workstation (1) front end and cooperate with workstation (1) overlap joint, loading attachment (2) are including locating component (2a) and move material subassembly (2b), locating component (2a) vertical setting and locating component (2a) and workstation (1) fixed connection, move material subassembly (2b) and be located the top of spacing subassembly (3c) and with coiling mechanism (4) fixed connection, locating device (3) are including lifting subassembly (3a), locating piece (3b) and spacing subassembly (3c), locating piece (3b) are located the below of coiling mechanism (4) and overlap joint with workstation (1), and lifting subassembly (3a) are located the below of locating piece (3b) and with workstation (1) fixed connection, coiling mechanism (4) are including rotating assembly (4a), auxiliary assembly (4b), The pressing component (4c) and the pushing component (4d) matched with the bearing device (5) are connected, the rotating component (4a) is lapped on the workbench (1), the pressing component (4c) and the pushing component (4d) are both installed on the rotating component (4a), and the auxiliary component (4b) is located at the front end of the rotating component (4a) and is fixedly connected with the workbench (1).

3. The automatic bottle rolling process of the vial with cap of claim 2, wherein: workstation (1) includes first overlap joint board (1a), second overlap joint board (1b) and four support columns (1c), first overlap joint board (1a) and the equal level setting of second overlap joint board (1b) and first overlap joint board (1a) are located the top of second overlap joint board (1b), four support column (1c) are matrix arrangement and first overlap joint board (1a) and second overlap joint board (1b) and all install on four support columns (1c), the side of first overlap joint board (1a) and second overlap joint board (1b) all is equipped with guard plate (1c1), guard plate (1c1) pass through bolt and four support column (1c) fixed connection.

4. The automatic bottle rolling process of the vial with cap of claim 3, wherein: the positioning assembly (2a) comprises a positioning arc plate (2a1) and two positioning rods (2a2), the two positioning rods (2a2) are arranged at intervals, the positioning arc plate (2a1) is positioned at the front ends of the two positioning rods (2a2), the positioning arc plate (2a1) and the two positioning rods (2a2) are fixedly connected with a second lapping plate (1b), the material moving assembly (2b) comprises an electric cylinder (2b1) and a material moving piece, the material moving piece is arranged on a sliding block of the electric cylinder (2b1) through a bolt, the material moving piece comprises a material moving cylinder (2b2), a material moving plate (2b3) and two material moving suckers (2b4), move material cylinder (2b2) vertical downward setting and move flitch (2b3) and install in the output that moves material cylinder (2b2), two move material sucking discs (2b4) vertical and interval setting, two move material sucking discs (2b4) all with move material board (2b3) fixed connection.

5. The automatic bottle rolling process of the vial with cap of claim 4, wherein: locating piece (3b) is vertical to be set up and the overlap joint on second lapping plate (1b), and the top of locating piece (3b) is equipped with setting element (3b1) for the bearing work piece, be equipped with extension (3b2) that supply spacing subassembly (3c) installation on locating piece (3b), spacing subassembly (3c) are equipped with four, and four spacing subassemblies (3c) are matrix distribution and four spacing subassemblies (3c) all with extension (3b2) fixed connection, four spacing subassembly (3c) all include location cylinder (3c1) and locating plate (3c2), the output of location cylinder (3c1) is towards locating piece (3b), and the output in location cylinder (3c1) is installed in locating plate (3c2), the L type is personally submitted in transversal to locating plate (3c 2).

6. The automatic bottle rolling process of the vial with cap of claim 5, wherein: the lifting assembly (3a) comprises a lifting cylinder (3a1) and a lifting piece, the lifting cylinder (3a1) and the lifting piece are both positioned below the second lapping plate (1b) and the lifting piece is installed at the output end of the lifting cylinder (3a1), a connecting plate (3a2) fixedly connected with the lifting cylinder (3a1) is arranged beside the lifting cylinder, the connecting plate (3a2) is vertically arranged, the top of the connecting plate (3a2) is fixedly connected with the bottom of the second lapping plate (1b), the lifting piece comprises a lifting plate (3a3) and two lifting rods (3a4), the lifting plate (3a3) is fixedly connected with a lifting cylinder (3a1), the two lifting rods (3a4) are arranged at intervals, one ends of the two lifting rods (3a4) are fixedly connected with the lifting plate (3a3), and the other ends of the two lifting plates (3a3) penetrate through the second bridging plate (1b) and are fixedly connected with the bottom of the positioning block (3 b).

7. The automatic bottle rolling process of the vial with cap of claim 3, wherein: the rotating assembly (4a) comprises a protective shell (4a1), an elevating block (4a2), a rotating disc (4a3) and a rotating motor (4a4) for driving the rotating disc (4a3) to rotate, the protective shell (4a1) is covered on the elevating block (4a2), the rotating disc (4a3) and the rotating motor (4a4), a through groove is formed in the protective shell (4a1), the elevating block (4a2) is vertically arranged, the bottom of the elevating block (4a2) is fixedly connected with a second lap plate (1b), the rotating motor (4a4) is horizontally arranged, the rotating motor (4a4) is installed at the top of the elevating block (4a2), the rotating disc (4a3) is located at the front end of the elevating block (4a2), the rotating disc (4a3) is fixedly connected with an output shaft of the rotating motor (4a4), two lap blocks 599 a of the elevating block (4a 594 a) are arranged in the fixed connection with the rotating block (24), and two lap wheels (594 a) capable of being connected with the rotating block 594 a 639 a) and the rotating block 594 a 599), two overlap joint wheel (4a6) intervals set up and two overlap joint wheel (4a6) all contradict with carousel (4a3) and are connected, be equipped with on carousel (4a3) rather than fixed connection's location axle (4a7), location axle (4a7) with carousel (4a3) coaxial line setting.

8. The automatic bottle rolling process of vial with cap of claim 7, wherein: one end of the positioning shaft (4a7) passes through the through groove and extends to the upper part of the positioning block (3b), the pressing assembly (4c) comprises a pressing cylinder (4c1), a pressing rod (4c2) and a pressing block (4c3), the pressing cylinder (4c1) is fixedly connected with the turntable (4a3), the output end of the pressing cylinder (4c1) faces the positioning shaft (4a7), one end of the pressing rod (4c2) is fixedly connected with the output end of the pressing cylinder (4c1), the pressing block (4c3) is installed at the other end of the pressing rod (4c2), the pushing group (4d) comprises a pushing cylinder (4d1), a pushing rod (4d2) and a pushing ring (4d3), the pushing cylinder (4d1) is horizontally arranged, the pushing cylinder (4d1) is fixedly connected with the turntable (4a3), and the axis of the pushing rod (4d2) is parallel to the axis (7) of the positioning shaft, one end fixed connection of push rod (4d2) is on the output shaft of push cylinder (4d1), the other end and propelling movement ring (4d3) fixed connection of push rod (4d2), propelling movement ring (4d3) cup joint on location axle (4a7) and with its sliding fit.

9. The automatic bottle rolling process of the vial with cap of claim 2, wherein: the auxiliary assembly (4b) comprises a fixed plate (4b1), a first auxiliary cylinder (4b2), a second auxiliary cylinder (4b3), a material pushing cylinder (4b4), an auxiliary plate (4b5) and an auxiliary rod (4b6), wherein the fixed plate (4b1) is vertically arranged, one end of the fixed plate (4b1) is installed at the bottom of the first bridging plate (1a), the first auxiliary cylinder (4b2) is vertically arranged downwards, the output end of the first auxiliary cylinder (4b2) is fixedly connected with the auxiliary plate (4b5), the auxiliary rod (4b6) is positioned below the first auxiliary cylinder (4b2) and fixedly connected with the auxiliary plate (4b5), a heating wire is arranged in the auxiliary rod (4b6), the second auxiliary cylinder (4b3) is positioned beside the fixed plate (4b1) and connected with the fixed plate (4b1), and an output end of the second auxiliary cylinder (4b3) is provided with an abutting block (7 b7), the rear end of the contact resisting block (4b7) is provided with an installation plate (4b8), the cross section of the installation plate (4b8) is L-shaped, a material pushing cylinder (4b4) is installed on the installation plate (4b8) through a bolt, the output end of the material pushing cylinder (4b4) penetrates through the installation plate (4b8) and is provided with a pushing plate (4b9) at the end part of the output end.

10. The automatic bottle rolling process of vial with cap of claim 7, wherein: receiving device (5) are including accepting piece (5a) and collection case (5b), it is uncovered to gather materials case (5b) and be located workstation (1) side and the top of gathering materials case (5b) and seted up, accepting piece (5a) includes support (5a1) and material way (5a2), the bottom and second faying plate (1b) fixed connection of support (5a1) vertical setting and support (5a1), the top of support (5a1) and the bottom fixed connection of material way (5a2), material way (5a2) slope sets up and the one end of material way (5a2) extends to the below of location axle (4a7), and the other end of material way (5a2) extends to the top of gathering materials case (5 b).

Technical Field

The invention relates to the field of medicine bottle production, in particular to an automatic bottle rolling process for a medicine bottle with a cover.

Background

The existing bottle with the cover is often of a separation structure, the cover is taken down when the bottle is used, the cover is covered after the bottle is used up, the cover is easily lost, the bottle with the cover is also formed through improvement, but the bottle with the cover is a bottle with the cover produced by an operator through manually rolling raw materials of a product, the initial raw materials of the existing medicine bottle with the cover are shown in an attached drawing 11, and the finished product is shown in an attached drawing 12.

The mode through manual production can't satisfy the demand in market to artifical long-time operation, working strength is big, and more importantly, the even lid medicine bottle of artifical book system, the yield can only reach 85% the highest, and the rework rate is high, and the main problem that exists is that the sealing performance between bottle lid and the bottle is not good for when holding liquid medicine preparation, easy emergence is leaked.

Therefore, there is a need to develop an automatic bottle rolling process for a cap-connected medicine bottle to solve the deficiencies of the prior art.

Disclosure of Invention

The invention aims to provide an automatic bottle rolling process of a medicine bottle with a cover, which aims to solve the problems in the background technology.

The technical scheme of the invention is as follows: an automatic bottle rolling process of a medicine bottle with a cover comprises the following steps:

step 1, transferring a workpiece to be processed to a working area of a material rolling device: the method comprises the following steps that a workbench, a feeding device, a positioning device, a winding device and a bearing device are arranged, the feeding device, the positioning device and the winding device are all located on the workbench and are fixedly connected with the workbench, firstly, a plurality of workpieces are placed in a workpiece placing area formed by a second lap plate, a positioning arc plate and two positioning rods in advance, the workpieces are sequentially placed on the second lap plate and are limited through the positioning arc plate and the two positioning rods, a material moving cylinder is driven by an electric cylinder to move, the material moving cylinder drives a material moving sucker to adsorb one workpiece at the top of the limited workpiece, and the working area of the winding device is transferred through the electric cylinder;

step 2, positioning the workpiece: the workpiece is placed on the positioning piece through the material moving sucker, the four positioning cylinders sequentially drive the positioning plates at the output ends of the four positioning cylinders to adjust the position of the workpiece on the positioning piece, so that the workpiece can be flat and cannot be skewed when being wound, the lifting cylinders drive the lifting plates and the two lifting rods fixed on the lifting plates to move upwards, the two lifting rods move upwards to enable the positioning piece and the positioning piece fixed at the top of the positioning piece to move upwards, and the positioning piece is used for transferring the workpiece to a working area of the rotating assembly;

step 3, automatic winding and forming of the workpiece: the positioning piece is pushed to the upper part of the positioning shaft, the positioning cylinder close to one side of the positioning arc plate drives the positioning plate on the output end of the positioning cylinder to work to push one end of the workpiece to the position right above the positioning shaft, the pressing cylinder drives the pressing rod and the pressing block fixed on the pressing rod to move downwards, and when the pressing block moves downwards, the pressing block pushes one end of the workpiece against the outer side wall of the positioning shaft, and the lifting cylinder resets; the first auxiliary cylinder drives the auxiliary plate to move downwards, the auxiliary plate drives the auxiliary rod to move downwards, the auxiliary rod can move downwards to press a workpiece on the positioning shaft and can soften the workpiece through a heating wire arranged in the auxiliary rod, the second auxiliary cylinder drives the contact block to move downwards to press the workpiece, then the pushing plate is driven to move towards the workpiece through the pushing cylinder, the pushing plate can perform contact operation on the side wall of the workpiece, the workpiece is prevented from being shifted in position when being wound, when the workpiece is limited on the positioning shaft, the rotating motor drives the rotating disc to rotate, and the workpiece can be wound through the pressing block and the positioning shaft;

step 4, automatic blanking: after the flaky workpiece is made to be cylindrical, the pressing cylinder, the second auxiliary cylinder and the first auxiliary cylinder are reset in sequence, the pushing cylinder drives the pushing rod and the pushing ring fixed on the pushing rod to push the workpiece sleeved on the positioning shaft to the material channel, and the workpiece falls onto the material channel and slides to the material collecting box through the material channel.

In a preferred embodiment of the present invention, the receiving device is located at the front end of the workbench and is in lap joint with the workbench, the feeding device comprises a positioning component and a material moving component, the positioning component is vertically arranged and fixedly connected with the workbench, the material moving component is positioned above the limiting component and fixedly connected with the winding device, the positioning device comprises a lifting component, a positioning block and a limiting component, the positioning block is positioned below the winding device and is lapped with the workbench, the lifting component is positioned below the positioning block and is fixedly connected with the workbench, the winding device comprises a rotating component, an auxiliary component, a pressing component and a pushing component matched with the bearing device, the rotating assembly is lapped on the workbench, the pressing assembly and the pushing assembly are both arranged on the rotating assembly, and the auxiliary assembly is located at the front end of the rotating assembly and is fixedly connected with the workbench.

In a preferred embodiment of the invention, the workbench comprises a first lap joint plate, a second lap joint plate and four support columns, wherein the first lap joint plate and the second lap joint plate are horizontally arranged, the first lap joint plate is positioned above the second lap joint plate, the four support columns are arranged in a matrix manner, the first lap joint plate and the second lap joint plate are arranged on the four support columns, protection plates are arranged beside the first lap joint plate and the second lap joint plate, and the protection plates are fixedly connected with the four support columns through bolts.

In a preferred embodiment of the invention, the positioning assembly comprises a positioning arc plate and two positioning rods which are vertically arranged, the two positioning rods are arranged at intervals, the positioning arc plate is positioned at the front ends of the two positioning rods, the positioning arc plate and the two positioning rods are both fixedly connected with the second lap plate, the material moving assembly comprises an electric cylinder and a material moving part, the material moving part is mounted on a sliding block of the electric cylinder through a bolt, the material moving part comprises a material moving cylinder, a material moving plate and two material moving suckers, the material moving cylinder is vertically arranged downwards, the material moving plate is mounted at the output end of the material moving cylinder, the two material moving suckers are vertically arranged at intervals, and the two material moving suckers are both fixedly connected with the material moving plate.

In a preferred embodiment of the invention, the positioning block is vertically arranged and lapped on the second lapping plate, the top of the positioning block is provided with a positioning piece for supporting a workpiece, the positioning block is provided with an extending part for installing the limiting components, the number of the limiting components is four, the four limiting components are distributed in a matrix manner and are fixedly connected with the extending part, the four limiting components comprise a positioning cylinder and a positioning plate, the output end of the positioning cylinder faces the positioning block, the positioning plate is installed at the output end of the positioning cylinder, and the cross section of the positioning plate is in an L shape.

In a preferred embodiment of the invention, the lifting assembly comprises a lifting cylinder and a lifting piece, the lifting cylinder and the lifting piece are both positioned below the second lapping plate, the lifting piece is installed at the output end of the lifting cylinder, a connecting plate fixedly connected with the lifting cylinder is arranged beside the lifting cylinder, the connecting plate is vertically arranged, the top of the connecting plate is fixedly connected with the bottom of the second lapping plate, the lifting piece comprises a lifting plate and two lifting rods, the lifting plate is fixedly connected with the lifting cylinder, the two lifting rods are arranged at intervals, one ends of the two lifting rods are fixedly connected with the lifting plate, and the other ends of the two lifting plates penetrate through the second lapping plate and are fixedly connected with the bottom of the positioning block.

In a preferred embodiment of the invention, the rotating assembly comprises a protective shell, a heightening block, a rotating disc and a rotating motor for driving the rotating disc to rotate, the protective shell is covered on the heightening block, the rotating disc and the rotating motor, a through groove is formed in the protective shell, the heightening block is vertically arranged, the bottom of the heightening block is fixedly connected with the second lapping plate, the rotating motor is horizontally arranged and is installed at the top of the heightening block, the rotating disc is located at the front end of the heightening block, the rotating disc is fixedly connected with an output shaft of the rotating motor, a lapping block fixedly connected with the heightening block is arranged at the front end of the heightening block, two rotatable lapping wheels are arranged in the lapping block, the two lapping wheels are arranged at intervals, the two lapping wheels are in abutting connection with the rotating disc, a positioning shaft fixedly connected with the rotating disc is arranged on the rotating disc, and the positioning shaft and the rotating.

In a preferred embodiment of the present invention, one end of the positioning shaft passes through the through groove and extends to above the positioning block, the pressing assembly includes a pressing cylinder, a pressing rod and a pressing block, the pressing cylinder is fixedly connected to the turntable, an output end of the pressing cylinder faces the positioning shaft, one end of the pressing rod is fixedly connected to the output end of the pressing cylinder, the pressing block is installed at the other end of the pressing rod, the pushing assembly includes a pushing cylinder, a pushing rod and a pushing ring, the pushing cylinder is horizontally arranged and fixedly connected to the turntable, an axis of the pushing rod is parallel to an axis of the positioning shaft, one end of the pushing rod is fixedly connected to an output shaft of the pushing cylinder, the other end of the pushing rod is fixedly connected to the pushing ring, and the pushing ring is sleeved on the positioning shaft and is in sliding fit with the positioning shaft.

In a preferred embodiment of the present invention, the auxiliary assembly comprises a fixing plate, a first auxiliary cylinder, a second auxiliary cylinder, a material pushing cylinder, an auxiliary plate and an auxiliary rod, the fixed plate is vertically arranged, one end of the fixed plate is arranged at the bottom of the first lapping plate, the first auxiliary cylinder is vertically and downwards arranged, the output end of the first auxiliary cylinder is fixedly connected with the auxiliary plate, the auxiliary rod is positioned below the first auxiliary cylinder and is fixedly connected with the auxiliary plate, a heating wire is arranged in the auxiliary rod, the second auxiliary cylinder is positioned beside the fixed plate and connected with the fixed plate, the output end of the second auxiliary cylinder is provided with a contact block, the rear end of the contact block is provided with an installation plate, the cross section of the installation plate is L-shaped, the material pushing cylinder is installed on the installation plate through bolts, and the output end of the material pushing cylinder penetrates through the installation plate and is provided with a pushing plate at the end part of the output end.

In a preferred embodiment of the present invention, the receiving device includes a receiving member and a material collecting box, the material collecting box is located beside the workbench, an opening is formed in the top of the material collecting box, the receiving member includes a support and a material channel, the support is vertically disposed, the bottom of the support is fixedly connected to the second overlapping plate, the top of the support is fixedly connected to the bottom of the material channel, the material channel is obliquely disposed, one end of the material channel extends to the lower side of the positioning shaft, and the other end of the material channel extends to the upper side of the material collecting box.

The invention provides an automatic bottle rolling process of a cover-connected medicine bottle by improvement, compared with the prior art, the automatic bottle rolling process has the following improvements and advantages:

(1) the automatic bottle winding device comprises a first lapping plate, a positioning arc plate, two positioning rods, an electric cylinder, a material moving sucker, a winding device, a workpiece placing area, a workpiece winding area, a workpiece placing area, a workpiece winding area, a;

the workpiece is placed on the positioning piece through the material moving sucker, the four positioning cylinders sequentially drive the positioning plates at the output ends of the four positioning cylinders to adjust the position of the workpiece on the positioning piece, so that the workpiece can be flat and cannot be skewed when being wound, the lifting cylinders drive the lifting plates and the two lifting rods fixed on the lifting plates to move upwards, the two lifting rods move upwards to enable the positioning piece and the positioning piece fixed at the top of the positioning piece to move upwards, and the positioning piece is used for transferring the workpiece to a working area of the rotating assembly;

a workpiece is pushed to the upper part of the positioning shaft by a positioning piece, a positioning cylinder close to one side of the positioning arc plate drives a positioning plate on the output end of the positioning cylinder to work to push one end of the workpiece to the right upper part of the positioning shaft, a pressing cylinder drives a pressing rod and a pressing block fixed on the pressing rod to move downwards, and when the pressing block moves downwards, the pressing block pushes one end of the workpiece against the outer side wall of the positioning shaft, and a lifting cylinder resets;

the first auxiliary cylinder drives the auxiliary plate to move downwards, the auxiliary plate drives the auxiliary rod to move downwards, the auxiliary rod can press a workpiece on the positioning shaft and can soften the workpiece through a heating wire arranged in the auxiliary rod, the second auxiliary cylinder drives the contact block to move downwards to press the workpiece and then drives the pushing plate to move towards the workpiece through the material pushing cylinder, the pushing plate can perform contact operation on the side wall of the workpiece, and the workpiece is prevented from being shifted in position when being wound;

when the work piece by spacing epaxial in the location, the rotating electrical machines drives the carousel and rotates, can make the work piece convolute and make the flaky work piece be cylindric back through pressing down piece and location axle, press down the cylinder, second auxiliary cylinder and first auxiliary cylinder reset in proper order, propelling movement cylinder drive push rod with fix the propelling movement ring on the push rod with the cover on the epaxial work piece of location is to the material way propelling movement, the work piece drops to the material way and says landing to the case that gathers materials in through the material, can be to the automatic processing of work piece through pressing down subassembly and auxiliary assembly, thereby the quality of the quality level of the product that mechanized production can be avoided is uneven the quality of better management and control product.

(2) After being processed, the workpieces on the positioning shaft are sent into the material channel through the pushing assembly and enter the material collecting box through the material channel, and the material collecting box is used for collecting and collecting processed products;

(3) the automatic bottle rolling process of the medicine bottle with the cover directly rolls the raw materials into finished products, has good sealing performance, fills the rolled finished products into water to cover the finished products without leakage, and an operator only needs to put the raw materials on a material rack, thereby greatly improving the working efficiency, greatly improving the product quality, seeing a plurality of machines by one person, realizing 24-hour continuous production and improving the competitiveness in the industry by times.

Drawings

The invention is further explained below with reference to the figures and examples:

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a partial perspective view of the first embodiment of the present invention;

FIG. 3 is a partial perspective view of the second embodiment of the present invention;

FIG. 4 is an enlarged view at A in FIG. 3;

FIG. 5 is a schematic perspective view of the positioning device of the present invention;

FIG. 6 is an enlarged view at B in FIG. 5;

FIG. 7 is a partial cross-sectional view of the protective case of the present invention;

FIG. 8 is a first perspective view of an auxiliary assembly according to the present invention;

FIG. 9 is a schematic perspective view of an auxiliary assembly according to the present invention;

FIG. 10 is a cross-sectional view of the lift assembly of the present invention;

FIG. 11 is a schematic perspective view of a workpiece according to the present invention;

FIG. 12 is a schematic perspective view of a machined workpiece according to the present invention;

FIG. 13 is a process flow diagram of the present invention.

Description of reference numerals:

the automatic material feeding device comprises a working table 1, a first overlapping plate 1a, a second overlapping plate 1b, a supporting column 1c, a protection plate 1c1, a feeding device 2, a positioning assembly 2a, a positioning arc plate 2a1, a positioning rod 2a2, a material moving assembly 2b, an electric cylinder 2b1, a material moving cylinder 2b2, a material moving plate 2b3, a material moving suction cup 2b4, a positioning device 3, a lifting assembly 3a, a lifting cylinder 3a1, a connecting plate 3a2, a lifting plate 3a3, a lifting rod 3a4, a positioning block 3b, a positioning piece 3b1, an extension portion 3b2, a limiting assembly 3c, a positioning cylinder 3c 9, a positioning plate 3c2, a winding device 4, a rotating assembly 4a, a protective housing 4a1, a block 4a2, a turntable 4a3, a rotating motor 4a4, an overlapping block 4a5, an overlapping wheel 4a6, an overlapping shaft positioning shaft assembly 364 a7, a 364 b auxiliary cylinder 7, a 364 b auxiliary cylinder 36, auxiliary plate 4b5, auxiliary rod 4b6, interference block 4b7, mounting plate 4b8, pushing plate 4b9, pressing assembly 4c, pressing cylinder 4c1, pressing rod 4c2, pressing block 4c3, pushing group 4d, pushing cylinder 4d1, pushing rod 4d2, pushing ring 4d3, receiving device 5, receiving piece 5a, collecting box 5b, support 5a1 and material channel 5a 2.

Detailed Description

The present invention will be described in detail with reference to fig. 1 to 13, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1-13, the present invention provides an automatic bottle winding process for a vial with cap by improving the process, comprising the steps of:

step 1, transferring a workpiece to be processed to a working area of a material rolling device: the method comprises the steps that a workbench 1, a feeding device 2, a positioning device 3, a winding device 4 and a receiving device 5 are arranged, the feeding device 2, the positioning device 3 and the winding device 4 are all located on the workbench 1 and are fixedly connected with the workbench 1, firstly, a plurality of workpieces are placed in a workpiece placing area formed by a second lapping plate 1b, a positioning arc plate 2a1 and two positioning rods 2a2 in advance, the workpieces are sequentially stacked on the second lapping plate 1b and are limited through the positioning arc plate 2a1 and the two positioning rods 2a2, a material moving cylinder 2b1 drives a material moving cylinder 2b2 to displace, a material moving cylinder 2b2 drives a material moving suction cup 2b4 to suck one workpiece at the top of the limited workpiece, and the working area of the winding device 4 is transferred through the electric cylinder 2b 1;

step 2, positioning the workpiece: the workpiece is placed on a positioning piece 3b1 through a material moving suction cup 2b4, four positioning cylinders 3c1 sequentially drive a positioning plate 3c2 at the output end of the positioning cylinder to adjust the position of the workpiece on the positioning piece 3b1, so that the workpiece can be flat and cannot be skewed when being wound, the lifting cylinders 3a1 drive a lifting plate 3a3 and two lifting rods 3a4 fixed on the lifting plate 3a3 to move upwards, the two lifting rods 3a4 move upwards to enable a positioning piece 3b and the positioning piece 3b1 fixed at the top of the positioning piece 3b to move upwards, and the positioning piece 3b1 is used for transferring the workpiece to the working area of the rotating assembly 4 a;

step 3, automatic winding and forming of the workpiece: the workpiece is pushed to the upper part of the positioning shaft 4a7 by the positioning piece 3b1, the positioning cylinder 3c1 close to one side of the positioning arc plate 2a1 drives the positioning plate 3a3 on the output end to work so as to push one end of the workpiece to the position right above the positioning shaft 4a7, the pressing cylinder 4c1 drives the pressing rod 4c2 and the pressing block 4c3 fixed on the pressing rod 4c2 to move downwards, when the pressing block 4c3 moves downwards, the pressing block 4c3 enables one end of the workpiece to be abutted against the outer side wall of the positioning shaft 4a7, and the lifting cylinder 3a1 is reset; the first auxiliary cylinder 4b2 drives the auxiliary plate 4b5 to move downwards, the auxiliary plate 4b5 drives the auxiliary rod 4b6 to move downwards, the auxiliary rod 4b6 moves downwards to be capable of pressing a workpiece on the positioning shaft 4a7 and softening the workpiece through a heating wire arranged in the auxiliary rod 4b6, the second auxiliary cylinder 4b3 drives the abutting block 4b7 to move downwards to press the workpiece, then the pushing cylinder 4b4 drives the pushing plate 4b9 to move towards the workpiece, the pushing plate 4b9 is capable of abutting against the side wall of the workpiece, the workpiece is prevented from deviating in position when being wound, when the workpiece is limited on the positioning shaft 4a7, the rotary motor pressing 4a4 drives the rotary table 4a3 to rotate, and the workpiece can be wound through the block 4c3 and the positioning shaft 4a 7;

step 4, automatic blanking: after the sheet-shaped workpiece is made to be cylindrical, the pressing cylinder 4c1, the second auxiliary cylinder 4b3 and the first auxiliary cylinder 4b2 are reset in sequence, the pushing cylinder 4d1 drives the pushing rod 4d2 and the pushing ring 4d3 fixed on the pushing rod 4d2 to push the workpiece sleeved on the positioning shaft 4a7 to the material channel 5a2, and the workpiece falls onto the material channel 5a2 and slides into the material collecting box 5b through the material channel 5a 2.

The receiving device 5 is positioned at the front end of the workbench 1 and is in lap joint with the workbench 1, the feeding device 2 comprises a positioning component 2a and a moving component 2b, the positioning component 2a is vertically arranged, the positioning component 2a is fixedly connected with the workbench 1, the moving component 2b is positioned above a limiting component 3c and is fixedly connected with the winding device 4, the positioning device 3 comprises a lifting component 3a, a positioning block 3b and a limiting component 3c, the positioning block 3b is positioned below the winding device 4 and is in lap joint with the workbench 1, the lifting component 3a is positioned below the positioning block 3b and is fixedly connected with the workbench 1, the winding device 4 comprises a rotating component 4a, an auxiliary component 4b, a pressing component 4c and a pushing component 4d matched with the receiving device 5, the rotating component 4a is in lap joint with the workbench 1, and the pressing component 4c and the pushing component 4d are both arranged on the rotating component 4a, the auxiliary assembly 4b is located at the front end of the rotating assembly 4a and fixedly connected with the workbench 1, workpieces are sequentially accumulated on the limiting assembly 3c, the material moving assembly 2b sequentially transfers the workpieces to the positioning block 3b, the limiting assembly 3c is used for limiting the workpieces on the positioning block 3b, the lifting assembly 3a transfers the workpieces to a working area of the rotating assembly 4a, the pressing assembly 4c limits the workpieces on the rotating assembly 4a, the workpieces are removed from the rotating assembly 4a through the pushing assembly 4d after the workpieces are machined through the cooperation of the pressing assembly 4c and the auxiliary assembly 4b, and the removed workpieces enter the bearing device 5.

Workstation 1 includes first lap joint board 1a, second lap joint board 1b and four support column 1c, first lap joint board 1a and the equal level setting of second lap joint board 1b and first lap joint board 1a are located the top of second lap joint board 1b, four support column 1c is matrix arrangement and first lap joint board 1a and second lap joint board 1b all install on four support columns 1c, the side of first lap joint board 1a and second lap joint board 1b all is equipped with guard plate 1c1, guard plate 1c1 passes through bolt and four support column 1c fixed connection, and four support column 1c are used for supporting first lap joint board 1a and second lap joint board 1b fixedly, and guard plate 1c1 that first lap joint board 1a and second lap joint board 1b side set up is used for placing on the foreign object splashes to second lap joint board 1 b.

The positioning assembly 2a comprises a positioning arc plate 2a1 and two positioning rods 2a2 which are vertically arranged, the two positioning rods 2a2 are arranged at intervals, the positioning arc plate 2a1 is positioned at the front ends of the two positioning rods 2a2, the positioning arc plate 2a1 and the two positioning rods 2a2 are fixedly connected with a second lapping plate 1b, the material transferring assembly 2b comprises an electric cylinder 2b1 and a material transferring piece, the material transferring piece is installed on a sliding block of the electric cylinder 2b1 through bolts, the material transferring piece comprises a material transferring cylinder 2b2, a material transferring plate 2b3 and two material transferring suction cups 2b4, the material transferring cylinder 2b2 is vertically arranged downwards, the material transferring plate 2b3 is installed at the output end of the material transferring cylinder 2b2, the two material transferring suction cups 2b4 are vertically arranged at intervals, the two material transferring suction cups 2b4 are fixedly connected with the material transferring plate 2b3, and a plurality of workpieces are sequentially placed in a positioning arc plate 2a and two positioning rods 2a space 2a1, the electric cylinder 2b1 drives the material moving cylinder 2b2 to move to the position right above the workpiece, and the material moving cylinder 2b2 drives the two material moving suckers 2b4 to move downwards so that the two material moving suckers 2b4 adsorb the topmost workpiece and the electric cylinder 2b1 moves the workpiece to the positioning block 3 b.

The positioning block 3b is vertically arranged and lapped on the second lapping plate 1b, a positioning piece 3b1 for supporting a workpiece is arranged at the top of the positioning block 3b, the positioning block 3b is provided with an extending part 3b2 for installing a limiting component 3c, the limiting components 3c are four, four limiting components 3c are distributed in a matrix shape, the four limiting components 3c are fixedly connected with an extending part 3b2, the four limiting components 3c respectively comprise a positioning cylinder 3c1 and a positioning plate 3c2, the output end of the positioning cylinder 3c1 faces the positioning block 3b, the positioning plate 3c2 is installed at the output end of the positioning cylinder 3c1, the cross section of all the positioning plates 3c2 is L-shaped, the positioning block 3b1 is installed on the positioning block 3b and is used for supporting a workpiece, the positioning cylinder 3c1 drives the positioning plate 3c2 to adjust the state of the workpiece on the overlapping positioning block 3b1, and the positioning plate 3c2 is used for limiting the workpiece.

The lifting assembly 3a comprises a lifting cylinder 3a1 and a lifting piece, the lifting cylinder 3a1 and the lifting piece are both positioned below the second bridging plate 1b, the lifting piece is mounted at the output end of the lifting cylinder 3a1, a connecting plate 3a2 fixedly connected with the lifting cylinder 3a1 is arranged beside the lifting cylinder 3a1, the connecting plate 3a2 is vertically arranged, the top of the connecting plate 3a2 is fixedly connected with the bottom of the second bridging plate 1b, the lifting piece comprises a lifting plate 3a3 and two lifting rods 3a4, the lifting plate 3a3 is fixedly connected with the lifting cylinder 3a1, the two lifting rods 3a4 are arranged at intervals, one ends of the two lifting rods 3a4 are fixedly connected with the lifting plate 3a3, the other ends of the two lifting plates 3a3 penetrate through the second bridging plate 1b and are fixedly connected with the bottom of the positioning block 3b, the lifting cylinder 3a1 is driven by the lifting plates 3a3 and the two lifting rods 4 fixed on the lifting plates 3, the two lifting rods 3a4 move upward to move the positioning block 3b upward, and the positioning block 3b is used for transferring the workpiece to the working area of the rotating assembly 4 a.

The rotating assembly 4a comprises a protective casing 4a1, an elevating block 4a2, a rotating disc 4a3 and a rotating motor 4a4 for driving the rotating disc 4a3 to rotate, the protective casing 4a1 is covered on the elevating block 4a2, the rotating disc 4a3 and the rotating motor 4a4, a through slot is arranged on the protective casing 4a1, the elevating block 4a2 is vertically arranged, the bottom of the elevating block 4a2 is fixedly connected with a second lapping plate 1b, the rotating motor 4a4 is horizontally arranged, the rotating motor 4a4 is mounted on the top of the elevating block 4a2, the rotating disc 4a3 is arranged at the front end of the elevating block 4a2, the rotating disc 4a3 is fixedly connected with an output shaft of the rotating motor 4a4, the lapping block 4a5 fixedly connected with the elevating block 4a is arranged at the front end of the elevating block 4a5, two lapping wheels 5a capable of rotating are arranged in the lapping block 4a5, and two lapping wheels 5a are arranged at intervals and are connected with two lapping wheels 5a, the rotary table 4a3 is provided with a positioning shaft 4a7 fixedly connected with the rotary table 4a3, the positioning shaft 4a7 and the rotary table 4a3 are coaxially arranged, the protective shell 4a1 is used for preventing foreign objects from being sputtered onto the rotary motor 4a4, the rotary motor 4a4 drives the rotary table 4a3 to rotate, the rotary table 4a3 rotates to share the weight of the rotary motor 4a4 through two overlapping wheels 4a6 so as to ensure the service life of the rotary motor 4a4, the rotary table 4a3 is driven to rotate through the output shaft of the rotary motor 4a4, and the rotary table 4a3 rotates to drive the positioning shaft 4a7 to rotate.

One end of the positioning shaft 4a7 passes through the through slot and extends to above the positioning block 3b, the pressing assembly 4c comprises a pressing cylinder 4c1, a pressing rod 4c2 and a pressing block 4c3, the pressing cylinder 4c1 is fixedly connected with the turntable 4a3, the output end of the pressing cylinder 4c1 faces the positioning shaft 4a7, one end of the pressing rod 4c2 is fixedly connected with the output end of the pressing cylinder 4c1, the pressing block 4c3 is mounted at the other end of the pressing rod 4c2, the pushing group 4d comprises a pushing cylinder 4d1, a pushing rod 4d2 and a pushing ring 4d3, the pushing cylinder 4d1 is horizontally arranged, the pushing cylinder 4d1 is fixedly connected with the turntable 4a3, the axis of the pushing rod 4d2 is arranged parallel to the axis of the positioning shaft 4a7, one end of the pushing rod 4d2 is fixedly connected to the output shaft of the pushing cylinder 4d1, and the other end of the pushing rod 2 is fixedly connected with the pushing ring 3, the pushing ring 4d3 is sleeved on the positioning shaft 4a7 and is in sliding fit with the positioning shaft 4a7, the pressing cylinder 4c1 drives the pressing rod 4c2 to move vertically, the pressing rod 4c2 limits and fixes the workpiece lapped on the positioning shaft 4a7 on the positioning shaft 4a7 through the pressing block 4c3, when the rotating motor 4a4 drives the turntable 4a3 and the positioning shaft 4a7 fixed on the turntable 4a3 to rotate, the auxiliary assembly 4b and the pressing block 4c3 machine the workpiece, and after the machining is completed, the pushing cylinder 4d1 drives the pushing rod 4d2 to enable the pushing ring 4d3 to push the workpiece sleeved on the positioning shaft 4a7 outwards so as to enable the workpiece to be separated from the positioning shaft 4a 7.

The auxiliary assembly 4b comprises a fixed plate 4b1, a first auxiliary cylinder 4b2, a second auxiliary cylinder 4b3, a material pushing cylinder 4b4, an auxiliary plate 4b5 and an auxiliary rod 4b6, the fixed plate 4b1 is vertically arranged, one end of the fixed plate 4b1 is mounted at the bottom of the first bridging plate 1a, the first auxiliary cylinder 4b2 is vertically arranged downwards, the output end of the first auxiliary cylinder 4b2 is fixedly connected with the auxiliary plate 4b5, the auxiliary rod 4b6 is positioned below the first auxiliary cylinder 4b2 and is fixedly connected with the auxiliary plate 4b5, a heating wire is arranged in the auxiliary rod 4b6, the second auxiliary cylinder 4b3 is positioned at the fixed plate 4b1 and is connected with the fixed plate 4b1, an abutting block 4b7 is arranged at the output end of the second auxiliary cylinder 4b3, a rear end of the abutting block 4b7 is provided with a mounting plate 4b8, and a cross section of the mounting plate 4b8 is shaped, the pushing cylinder 4b4 is mounted on the mounting plate 4b8 through a bolt, an output end of the pushing cylinder 4b4 penetrates through the mounting plate 4b8 and is provided with a pushing plate 4b9 at an end thereof, the fixing plate 4b1 is used for fixing the first auxiliary cylinder 4b2 and the second auxiliary cylinder 4b3, the first auxiliary cylinder 4b2 drives the auxiliary plate 4b5 to move downwards, the auxiliary plate 4b5 drives the auxiliary rod 4b6 to move downwards to press the workpiece on the positioning shaft 4a7 and soften the auxiliary positioning shaft 4a7 and the pressing block 4c3 through the heating wire to process the workpiece, the second auxiliary cylinder 4b3 drives the abutting block 4b7 to move downwards to press the workpiece, then the pushing cylinder 4b4 moves the pushing plate 4b9 towards the workpiece, and the pushing plate 4b9 performs abutting operation on the workpiece.

Receiving device 5 includes acceptor 5a and collection box 5b, collection box 5b is located workstation 1 side and collection box 5 b's top and has seted up one openly, acceptor 5a includes support 5a1 and material way 5a2, the bottom and second faying plate 1b fixed connection of support 5a1 vertical setting and support 5a1, the top of support 5a1 and the bottom fixed connection of material way 5a2, the slope of material way 5a2 sets up and the one end of material way 5a2 extends to the below of location axle 4a7, and the other end of material way 5a2 extends to collection box 5 b's top, and propelling movement cylinder 4d1 drives push rod 4d2 and propelling movement ring 4d3 and transfers the work piece after processing to collection box 5b in through material way 5a2, and collection box 5b is used for collecting the work piece that the processing is good.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.