Straw micro-storage fertilizer production line
阅读说明:本技术 秸秆微贮肥生产线 (Straw micro-storage fertilizer production line ) 是由 王铁军 王铁良 王瑞丽 田素博 宫元娟 于 2019-10-25 设计创作,主要内容包括:本发明公开了秸秆微贮肥生产线,包括秸秆丝化系统、秸秆粪污混合系统、菌剂喷淋系统和压缩装袋系统;秸秆丝化系统用于将秸秆丝化,并将丝化后的秸秆输送给秸秆粪污混合系统;秸秆粪污混合系统用于将丝化后的秸秆和粪污混合,并将混合物料输送给压缩装袋系统;菌剂喷淋系统用于对从秸秆粪污混合系统进入压缩装袋系统混合物料喷淋菌剂;压缩装袋系统用于将喷淋菌剂后的混合物料压缩成型,并将压缩成型的混合物料装袋,进行腐熟,得到秸秆微贮肥。本发明能实现流水作业,各系统既可单独作业又可配合作业,满足农业生产分散化作业需求;对农作物秸秆与畜禽粪污进行肥料化处理,提高种养有机废弃物肥料化利用率。(The invention discloses a straw micro-fertilizer storage production line, which comprises a straw filamentation system, a straw manure mixing system, a microbial inoculum spraying system and a compression bagging system; the straw filamentation system is used for filamentation of the straws and conveying the filamentated straws to the straw manure mixing system; the straw and excrement mixing system is used for mixing the filarized straws and excrement and conveying the mixed materials to the compression bagging system; the microbial inoculum spraying system is used for spraying microbial inoculum on mixed materials entering the compression bagging system from the straw manure mixing system; and the compression bagging system is used for compressing and molding the mixed material after spraying the microbial inoculum, bagging the compressed and molded mixed material, and decomposing to obtain the straw micro-storage fertilizer. The invention can realize line production, each system can work independently and cooperate to meet the requirement of decentralized operation of agricultural production; the crop straws and the livestock and poultry manure are subjected to fertilizer treatment, so that the fertilizer utilization rate of the organic wastes for planting and breeding is improved.)
1. A straw micro-storage fertilizer production line is characterized in that: the straw micro-fertilizer storage production line comprises a straw filamentation system (100), a straw manure mixing system (200), a microbial inoculum spraying system (300) and a compression bagging system (400); the straw filamentation system (100) is used for filamentating straws and conveying the filamentated straws to the straw manure mixing system (200); the straw manure mixing system (200) is used for mixing the filarized straw filaments and manure to obtain a mixed material, and conveying the mixed material to the compression bagging system (400); the microbial inoculum spraying system (300) is used for spraying microbial inoculum on the mixed material entering the compression bagging system (400) from the straw manure mixing system (200); and the compression bagging system (400) is used for compression molding of the mixed material after spraying of the microbial inoculum and bagging of the compression molded mixed material.
2. The straw micro-fertilizer production line according to claim 1, characterized in that: the straw filamentation system (100) comprises a first supporting mechanism (1), and a first driving mechanism (2), a protection mechanism (3), a feeding mechanism (4), a chopping mechanism (5), a kneading mechanism (6) and a discharging mechanism (7) which are arranged on the first supporting mechanism (1); the protection mechanism (3) is used for forming a feeding port, a straw moving channel and a discharging port, the feeding mechanism (4) is fixed at the feeding port, the shredding mechanism (5) and the kneading mechanism (6) are arranged in the straw moving channel, and the discharging mechanism (7) is used for sending out straws which are filamentized in the straw moving channel through the discharging port; the feeding mechanism (4) comprises a conveyor belt (41) and a saw disc knife roller (42), the saw disc knife roller (42) is arranged above the conveyor belt (41), the conveyor belt (41) is fixed on the protection mechanism (3), and the saw disc knife roller (42) is rotatably connected with the protection mechanism (3); the chopping mechanism (5) comprises a fixed cutter (51) and a hob (52), the fixed cutter (51) is fixedly connected with the protection mechanism (3), the first driving mechanism (2) is in transmission connection with the hob (52), and the hob (52) is in transmission connection with the saw disc cutter roller (42); the first driving mechanism (2) is in transmission connection with the silk kneading mechanism (6), the silk kneading mechanism (6) is in transmission connection with the discharging mechanism (7), and the discharging mechanism (7) is in transmission connection with the conveying belt (41).
3. The straw micro-fertilizer production line according to claim 2, characterized in that: protection machanism (3) are including last backplate (31), apron plate (32), first curb plate (33), second curb plate (34) and row material dustcoat (35), go up backplate (31), apron plate (32), first curb plate (33) and second curb plate (34) and enclose into feeding mouth and straw motion channel, first curb plate (33) are equipped with the trompil, the trompil of first curb plate (33) with row material dustcoat (35) link to each other, it is equipped with opening (350) as the discharge gate to arrange material dustcoat (35).
4. The straw micro-fertilizer production line according to claim 3, characterized in that: the conveying belt (41) is provided with a conveying guard plate (39) beside, the conveying belt (41) is fixed on a protection mechanism (3) through the conveying guard plate (39), two sides of the conveying guard plate (39) are fixed on a first side plate (33) and a second side plate (34) respectively, the conveying belt (41) comprises a driving shaft (411), a driven shaft (412), a driving chain wheel (413), a driven chain wheel (414), chains (415) and a connecting plate (416), the two ends of the driving shaft (411) are fixed with the driving chain wheel (413) respectively, the two ends of the driven shaft (412) are fixed with the driven chain wheel (414) respectively, the driving chain wheel (413) and the driven chain wheel (414) on the same side are connected through the chains (415), the connecting plate (416) is fixed between the two chains (415), and the two ends of the driving shaft (411) are rotatably connected with the first side plate (33) and the second side plate (, two ends of the driven shaft (412) are respectively in rotating connection with the transmission guard plate (39), and the driving shaft (411) is in transmission connection with the discharging mechanism (7).
5. The straw micro-fertilizer production line according to claim 3, characterized in that: all be equipped with sliding assembly (8) on first curb plate (33) and second curb plate (34), saw disc cutter roller (42) are including saw disc cutter roller axle (421) and saw disc blade (422), and are a plurality of saw disc blade (422) are followed the axial of saw disc cutter roller axle (421) is arranged, the both ends of saw disc cutter roller axle (421) respectively with sliding assembly (8) on first curb plate (33) slide assembly (8) on second curb plate (34) rotate and connect, saw disc cutter roller axle (421) with hobbing cutter (52) transmission is connected.
6. The straw micro-fertilizer production line according to claim 3, characterized in that: the kneading mechanism (6) comprises hammer pieces (61), a kneading shaft (62) and kneading plates (63), the plurality of hammer pieces (61) are uniformly distributed on the kneading shaft (62) in the circumferential direction, the plurality of kneading plates (63) are spliced around the hammer pieces (61), two ends of the kneading shaft (62) are respectively connected with the first side plate (33) and the second side plate (34) in a rotating mode, and the first driving mechanism (2) is in transmission connection with the kneading shaft (62).
7. The straw micro-fertilizer production line according to claim 6, characterized in that: the discharging mechanism (7) comprises a screen (71) and a spiral conveyor (72), the screen (71) and a plurality of kneading plates (63) are spliced into a barrel body, the barrel body is sleeved on the periphery of the hammer (61), the spiral conveyor (72) comprises a conveying shaft (721) and a spiral blade (722), the spiral blade (722) is fixed on the conveying shaft (721), the first end of the conveying shaft (721) is rotatably connected with the second side plate (34), the second end of the conveying shaft (721) is rotatably connected with the discharging outer cover (35), the opening (350) is positioned below the spiral conveyor (72), the conveying shaft (721) is in transmission connection with the screw kneading shaft (62), and the conveying shaft (721) is also in transmission connection with the conveyor belt (41).
8. The straw micro-fertilizer production line according to claim 1, characterized in that: the straw manure mixing system (200) comprises a second supporting mechanism (201), a second driving mechanism (202) and a mixing and conveying mechanism (205), wherein the mixing and conveying mechanism (205) comprises a mixing conveyor (203) and a mixing and conveying bin (204), the second driving mechanism (202) is in transmission connection with the mixing conveyor (203), the mixing and conveying bin (204) is fixed on the second supporting mechanism (201), a manure feeding port (2041), a straw feeding port (2042) and a mixed material outlet (2043) are arranged on the mixing and conveying bin (204), the mixing conveyor (203) is arranged inside the mixing and conveying bin (204), the mixing conveyor (203) is in rotational connection with the mixing and conveying bin (204), and the straw feeding port (2042) and the manure feeding port (2041) are close to a first end of the mixing conveyor (203), the mixed material outlet (2043) is proximate to the second end of the agitator conveyor (203).
9. The straw micro-fertilizer production line according to claim 8, characterized in that: stirring conveyer (203) include (mixing) shaft (2031) and the (mixing) epaxial first constant pitch helical blade (2032), second constant pitch helical blade (2033), constant pitch helical ribbon blade (2034) and variable pitch helical blade (2035) that arrange in proper order, first constant pitch helical blade (2032) correspond straw feeding port (2042), second constant pitch helical blade (2033) correspond excrement is dirty feeding port (2041), constant pitch helical ribbon blade (2034) are located between excrement is dirty feeding port (2041) and mixed material export (2043), variable pitch helical blade (2035) correspond mixed material export (2043), the pitch of variable pitch helical blade (2035) diminishes along mixed material direction of motion gradually.
10. The straw micro-fertilizer production line according to claim 1, characterized in that: the compression bagging system (400) comprises a third driving mechanism and a compression bagging mechanism, the compression bagging mechanism comprises a compression chamber (403), a feeding baffle (404), a discharging baffle (405), a first compression piston and a second compression piston, a feeding port (4031) is arranged on the top surface of the compression chamber (403), a discharging port (4032) is arranged on the side surface of the compression chamber (403), the feeding baffle plate (404) is used for sealing the feeding port (4031), the discharging baffle plate (405) is used for sealing the discharging port (4032), the third driving mechanism is used for respectively driving the first compression piston and the second compression piston to slide in the compression chamber (403), the first compression piston is used for pushing the mixed material from the feeding port (4031) to the discharging port (4032) and compressing and molding the mixed material, the second compression piston is used for pushing the compression-molded mixed material out of the discharge hole (4032).
Technical Field
The invention relates to the field of agricultural organic waste resource utilization equipment, in particular to a straw micro-storage fertilizer production line.
Background
The utilization of organic wastes for planting and fertilizing is an effective way for promoting rural human settlements environment improvement, black land conservation and 'grain abundance' plan, and is a basic technical measure for promoting agricultural rural modernization. At present, the comprehensive utilization technology of organic wastes is relatively mature, but the practical utilization efficiency is low, the treatment capacity is obviously insufficient, and the environmental problems of waste gas generated by private incineration or river channel blockage and the like are easily caused; meanwhile, the traditional fixed-point processing mode for preparing the fertilizer leads to higher material transportation cost and labor cost, further leads to high cost of comprehensively utilizing products and low commercialization level, and increases the production burden of farmers, thus leading to low participation and enthusiasm of the farmers; the main reason is that no production equipment suitable for family farms or farmers exists, and the requirement of decentralized operation cannot be met.
Therefore, a micro-fertilizer storage production line which is light, simple and movable and takes the material location as a guide is needed.
Disclosure of Invention
The invention provides a straw micro-storage fertilizer production line, aiming at solving the problems that the existing organic waste fixed-point processing and transportation cost and labor cost are high, the existing organic waste fixed-point processing and transportation cost is not suitable for the requirements of family farms or peasant households, the treatment and recycling of the excrement of livestock and poultry farms are difficult, and the like.
In order to achieve the technical purpose, the invention discloses a straw micro-storage fertilizer production line which comprises a straw filamentation system, a straw feces mixing system, a microbial inoculum spraying system and a compression bagging system, wherein the straw filamentation system is used for filamentating straws and conveying the filamentated straws to the straw feces mixing system; the straw and excrement mixing system is used for mixing the filarized straw filaments and excrement to obtain a mixed material, and conveying the mixed material to the compression bagging system; the microbial inoculum spraying system is used for spraying microbial inoculum on a mixed material entering the compression bagging system from the straw manure mixing system; the compression bagging system is used for compressing and molding the mixed material after spraying the microbial inoculum and bagging the compressed and molded mixed material.
Further, the straw shredding system comprises a first supporting mechanism, and a first driving mechanism, a protection mechanism, a feeding mechanism, a chopping mechanism, a kneading mechanism and a discharging mechanism which are arranged on the first supporting mechanism; the protection mechanism is used for forming a feeding port, a straw moving channel and a discharge port, the feeding mechanism is fixed at the feeding port, the shredding mechanism and the kneading mechanism are arranged in the straw moving channel, and the discharge mechanism is used for sending out the straw which is filamentized in the straw moving channel through the discharge port; the feeding mechanism comprises a conveyor belt and a saw disc knife roller, the saw disc knife roller is arranged above the conveyor belt, the conveyor belt is fixed on the protection mechanism, and the saw disc knife roller is rotationally connected with the protection mechanism; the chopping mechanism comprises a fixed cutter and a hob, the fixed cutter is fixedly connected with the protection mechanism, the first driving mechanism is in transmission connection with the hob, and the hob is in transmission connection with the saw disc knife roller; the first driving mechanism is in transmission connection with the wire kneading mechanism, the wire kneading mechanism is in transmission connection with the discharging mechanism, and the discharging mechanism is in transmission connection with the conveyor belt.
Further, protection machanism includes backplate, lower backplate, first curb plate, second curb plate and row material dustcoat, go up backplate, lower backplate, first curb plate and second curb plate and enclose into feed inlet and straw motion channel, first curb plate is equipped with the trompil, the trompil of first curb plate with it links to each other to arrange the material dustcoat, it is equipped with the opening that is used as the discharge gate to arrange the material dustcoat.
Further, the other conveying backplate that is equipped with of conveyer belt, the conveyer belt passes through the conveying backplate is fixed in on the protection machanism, the both sides of conveying backplate are fixed respectively on first curb plate and second curb plate, the conveyer belt includes driving shaft, driven shaft, drive sprocket, driven sprocket, chain and connecting plate, the both ends of driving shaft are fixed with respectively drive sprocket, the both ends of driven shaft are fixed with respectively driven sprocket, and the drive sprocket and the driven sprocket of homonymy pass through the chain and connect, are fixed with the connecting plate between two chains, the both ends of driving shaft respectively with first curb plate and second curb plate rotate to be connected, the both ends of driven shaft respectively with the transmission backplate rotates to be connected, the driving shaft with the discharge mechanism transmission is connected.
Further, all be equipped with the slip subassembly on first curb plate and the second curb plate, saw disc cutter roller includes saw disc cutter roller axle and saw disc blade, and is a plurality of saw disc blade is followed the axial of saw disc cutter roller axle is arranged, the both ends of saw disc cutter roller axle respectively with slip subassembly on the first curb plate, the slip subassembly on the second curb plate rotate and are connected, saw disc cutter roller axle with the hobbing cutter transmission is connected.
Furthermore, the kneading mechanism comprises hammer pieces, a kneading shaft and kneading plates, wherein a plurality of hammer pieces are uniformly distributed on the kneading shaft in the circumferential direction, the kneading plates are spliced around the hammer pieces, two ends of the kneading shaft are respectively connected with the first side plate and the second side plate in a rotating manner, and the first driving mechanism is in transmission connection with the kneading shaft.
Furthermore, the discharging mechanism comprises a screen and a spiral conveyer, the screen and a plurality of kneading plates are spliced into a barrel body, the barrel body is sleeved on the periphery of the hammer piece, the spiral conveyer comprises a conveying shaft and a spiral blade, the spiral blade is fixed on the conveying shaft, the first end of the conveying shaft is rotatably connected with the second side plate, the second end of the conveying shaft is rotatably connected with the material discharging outer cover, the opening is positioned below the spiral conveyer, the conveying shaft is in transmission connection with the kneading shaft, and the conveying shaft is also in transmission connection with the conveyer belt.
Further, the dirty hybrid system of straw excrement includes second supporting mechanism, second actuating mechanism and stirring conveying mechanism, stirring conveying mechanism includes stirring conveyer and stirring transport bin, second actuating mechanism with stirring conveyer transmission is connected, stirring transport bin fixes on the second supporting mechanism, be equipped with the dirty feeding port of excrement, straw feeding port and mixed material export on the stirring transport bin, the stirring conveyer sets up the inside in storehouse is carried in the stirring, the stirring conveyer with stirring transport bin rotates and is connected, the dirty feeding port of straw feeding port and excrement is close to the first end of stirring conveyer, the mixed material export is close to the second end of stirring conveyer.
Further, the stirring conveyer includes (mixing) shaft and the first constant pitch helical blade, the second constant pitch helical blade, constant pitch helical ribbon blade and the variable pitch helical blade that arrange in proper order on the (mixing) shaft, first constant pitch helical blade corresponds the straw feeding mouth, the second constant pitch helical blade corresponds the dirty feeding mouth of excrement, constant pitch helical ribbon blade is located between the dirty feeding mouth of excrement and the mixed material export, the variable pitch helical blade corresponds the mixed material export, the pitch of variable pitch helical blade diminishes along mixed material direction of motion gradually.
Further, compression bagging-off system includes third actuating mechanism and compression bagging-off mechanism, compression bagging-off mechanism includes compression chamber, pan feeding baffle, discharge baffle, first compression piston and second compression piston, the top surface of compression chamber is equipped with the pan feeding mouth, the side of compression chamber is equipped with the discharge gate, the pan feeding baffle is used for sealing the pan feeding mouth, discharge baffle is used for sealing the discharge gate, third actuating mechanism is used for driving respectively first compression piston with second compression piston is in slide in the compression chamber, first compression piston is used for pushing the miscella to the discharge gate and with the miscella compression shaping from the pan feeding mouth, second compression piston is used for releasing the fashioned miscella the discharge gate.
The invention has the beneficial effects that:
(1) compared with the prior art, the straw micro-storage fertilizer production line provided by the invention can realize flow production, the straw filamentation system is used for crushing and kneading straws to obtain straw filaments, the straw filaments enter the straw feces mixing system, the straw feces mixing system is used for stirring and mixing the straw filaments and the feces to obtain a mixed material, the microbial inoculum spraying system is used for spraying a microbial inoculum on the mixed material and then enters the compression bagging system, and the compression bagging system is used for compressing and molding the mixed material and packing the compressed mixed material into a bag to be thoroughly decomposed; the invention has applicability to basic livestock and poultry breeding manure and bulk crop straws; each system in the production line is light and handy in size, simple and convenient to operate, convenient to disassemble, cooperate and transport, and has the characteristics of miniaturization and movable operation; each system can be operated independently and cooperatively, so that the requirement of decentralized operation of agricultural production is met; the method has the advantages that the method performs the fertilizer treatment on crop straws and livestock and poultry manure, improves the fertilizer utilization efficiency of planting and breeding organic wastes, reduces the adverse effect of the planting and breeding wastes on the environment, adapts to the development trend of household agricultural machinery of energy-saving, environment-friendly, economic and convenient farmers, and realizes the on-site, near-by and convenient fertilizer utilization of straw-manure resources.
(2) The straw filamentation system realizes the filamentation treatment of the straws by adopting the matching operation mode of feeding, cutting, crushing and hammering and kneading, can be simultaneously suitable for the whole straws and bundled straws, does not need manual loose bundling, avoids material accumulation and improves the working efficiency.
(3) The straw manure mixing system provided by the invention can be used for simultaneously stirring and conveying manure and straw filaments, pre-tightening and uniformly mixing are carried out in the mixing process, the compression bagging system is used for compressing and bagging the mixed material sprayed with the microbial inoculum, the contact area of the material is increased, redundant air and moisture are discharged, a good decomposition environment is provided, and the micro-fertilizer storage transportation is facilitated after bagging.
Drawings
FIG. 1 is a schematic view of the connection relationship of the systems of the straw micro-fertilizer storage production line.
Fig. 2 is a schematic perspective view of a straw micro-fertilizer storage production line (not including a microbial inoculum spraying system).
FIG. 3 is a schematic perspective view of a straw filamentation system.
FIG. 4 is a schematic view of the straw filamentation system in elevation.
FIG. 5 is a rear view structural schematic diagram of the straw filamentation system.
Fig. 6 is a schematic perspective view of a straw filamentation system (not including a protection mechanism).
Fig. 7 is a schematic perspective view of the conveyor belt.
Fig. 8 is a schematic perspective view of a saw disc cutter roller.
Fig. 9 is a schematic perspective view of the hob.
Fig. 10 is a schematic elevation structure view of the hob.
FIG. 11 is a schematic view showing the connection between the hammer piece and the kneading shaft.
FIG. 12 is a schematic perspective view of a barrel body formed by splicing the kneading plate and the screen mesh.
Fig. 13 is a schematic structural view of the slide assembly and the slide rail bracket.
Fig. 14 is a schematic perspective view of the screw conveyor.
Fig. 15 is a schematic perspective view of a straw manure mixing system.
Fig. 16 is a schematic perspective view of the agitating conveyor.
Fig. 17 is a perspective view of the compression bagging system.
Fig. 18 is a schematic top view of the compression bagging system.
In the figure, the position of the upper end of the main shaft,
100. a straw filamentation system; 200. a straw manure mixing system; 300. a microbial inoculum spraying system; 400. a compression bagging system; 1. a first support mechanism; 2. a first drive mechanism; 3. a protection mechanism; 4. a feeding mechanism; 5. a shredding mechanism; 6. a kneading mechanism; 7. a discharging mechanism; 8. a sliding assembly; 9. a slide rail bracket; 11. a base; 12. a machine wheel; 13. a handrail; 21. an output shaft; 31. an upper guard plate; 32. a lower guard plate; 33. a first side plate; 34. a second side plate; 35. a discharge outer cover; 36. a first feeding guard plate; 37. a second feeding guard plate; 39. conveying the guard plate; 41. a conveyor belt; 42. a saw disc cutter roll; 51. fixing a cutter; 511. a support; 52. hobbing cutters; 61. a hammer sheet; 62. kneading the silk shaft; 63. a kneading board; 71. screening a screen; 72. a screw conveyor; 81. a slide rail; 82. a slider; 83. a lead screw; 84. a nut; 91. a slide rail fixing frame; 92. connecting blocks; 121. an adjusting lever; 122. a front wheel top cover; 350. a discharge port; 311. opening the protective plate; 312. kneading the outer plate of the cover plate; 313. a material receiving plate; 411. a drive shaft; 412. a driven shaft; 413. a drive sprocket; 414. a driven sprocket; 415. a chain; 416. a connecting plate; 421. a saw disc cutter roll shaft; 422. a saw disc blade; 521. straight cutting; 522. a hob head; 523. a roll shaft; 621. a pin shaft; 622. a pin shaft frame; 623. a sleeve; 721. a delivery shaft; 722. a helical blade; 101. a first drive pulley; 102. a second transmission wheel; 103. a third transmission wheel; 104. a fourth transmission wheel; 105. a fifth transmission wheel; 106. a sixth transmission wheel; 107. a seventh transmission wheel; 108. an eighth transmission wheel; 109. a ninth transmission wheel; 1010. a tenth transmission wheel; 111. a first belt; 112. a second belt; 113. a third belt; 114. a fourth belt; 115. a fifth belt; 1012. a tension wheel; 1013. a tension wheel base; 1014. a first gear; 1015. a second gear; 1016. a chute; 201. a second support mechanism; 202. a second drive mechanism; 205. a stirring and conveying mechanism; 203. a stirring conveyor; 204. a stirring and conveying bin; 2011. a first support frame; 2012. a second support frame; 2021. an output shaft of the motor; 2022. a third gear; 2023. a fourth gear; 2024. a first chain; 2031. a stirring shaft; 2032. a first constant pitch helical blade; 2033. a second helical pitch blade; 2034. a helical ribbon blade of equal pitch; 2035. a variable pitch helical blade; 2041. a fecal sewage feeding port; 2042. a straw feeding port; 2043. a mixed material outlet; 403. a compression chamber; 404. a feeding baffle plate; 405. a discharge baffle; 4031. a feeding port; 4032. a discharge port; 4011. an electric motor; 4012. a hydraulic pump; 4013. a control box; 4014. a hydraulic oil tank; 4015. a first hydraulic cylinder; 4016. a second hydraulic cylinder; 4017. and a third hydraulic cylinder.
Detailed Description
The straw micro-fertilizer production line provided by the invention is explained and explained in detail below by combining the attached drawings of the specification.
As shown in fig. 1 and 2, the present embodiment specifically discloses a straw micro-fertilizer production line, which includes a
The straw micro-fertilizer storage production line can realize flow operation, and each system can operate independently and cooperatively, thereby meeting the requirement of decentralized operation of agricultural production. The straw filamentation system realizes the filamentation treatment of the straws by adopting the matching operation mode of feeding, cutting, smashing and hammering and kneading, can be simultaneously suitable for the whole straws and bundled straws, does not need manual loose bundling, avoids material accumulation and improves the working efficiency. Dirty hybrid system of straw excrement stirs simultaneously and carries with the straw silk excrement, pretensions in the mixing process, and flash mixed is even, and the bagging-off after compression bagging-off system compresses the misce bene of spraying the microbial inoculum, and the area of contact of increase material, the unnecessary air of discharge and moisture provide good thoroughly decomposed environment, the fertilizer transportation of being convenient for store a little after the bagging-off.
Straw filamentation system 100:
as shown in fig. 3 to 6, the
The
The
The
As shown in fig. 13, the sliding assembly 8 is respectively fixed on the first side plate 33 and the second side plate 34 by the sliding rail brackets 9, the two sliding rail brackets 9 are respectively fixed on the first side plate 33 and the second side plate 34, the sliding rail brackets 9 include two sliding rail fixing brackets 91 on two sides and a connecting block 92 at the bottom, the sliding assembly 8 includes two sliding rails 81, a sliding block 82, a lead screw 83 and a nut 84, the two sliding rails 81 are respectively fixed on the two sliding rail fixing brackets 91 on two sides, the sliding block 82 is slidably connected with the two sliding rails 81, the sliding block 82 is located above the connecting block 92, the sliding block 82 is threadedly connected with the lead screw 83, the connecting block 92 is threadedly connected with the bottom end of the lead screw 83, the upper portion of the lead screw 83 is threadedly connected with the nut 84 at the top of the sliding rail brackets 9, the end of the saw disc cutter roll shaft 421 is rotationally connected with the sliding block 82, the, further driving the saw disc cutter roller to move, and adjusting the distance between the saw disc cutter roller 42 and the conveyor belt 41 so as to be suitable for straws of different sizes. Preferably, a wrench is used to rotate the
A conveying
As shown in fig. 7, the conveyor belt 41 includes a driving shaft 411, a driven shaft 412, a driving sprocket 413, a driven sprocket 414, chains 415 and a connecting plate 416, the driving sprocket 413 is fixed to each end of the driving shaft 411, the driven sprocket 414 is fixed to each end of the driven shaft 412, the driving sprocket 413 and the driven sprocket 414 on the same side are connected through the chains 415, and the connecting plate 416 is fixed between the two chains 415; preferably, the axis of the driving shaft 411 and the axis of the driven shaft 412 are on the same horizontal plane, the conveyor belt is kept horizontal, the axis of the driving shaft 411 is located below the axis of the saw disc cutter roller shaft 421 in the vertical direction, clamping force is provided for fed straws, and the whole straws are broken and bundled straws are broken; two ends of a driving shaft 411 are respectively rotatably connected with the first side plate 33 and the second side plate 34, two ends of a driven shaft 412 are rotatably connected with a transmission guard plate 39, the driving shaft 411 is in transmission connection with a transmission shaft 721 of a spiral conveyor 72 of the discharging mechanism 7, preferably, a ninth transmission wheel 109 is fixed on the transmission shaft 721, a tenth transmission wheel 1010 is fixed on the driving shaft 411, the ninth transmission wheel 109 and the tenth transmission wheel 1010 are connected through a fifth belt 115, power is transmitted to the driving shaft 411 from the transmission shaft 721, the transmission shaft 721 is transmitted to drive the driving shaft 411 to rotate, the driving shaft 411 and the driven shaft 412 rotate, a driving chain wheel 413 and a driven chain wheel 414 are driven to rotate, and further two chains 415 are driven to synchronously rotate, so that a connecting plate 416 between the two chains 415 rotates, and the whole straw or bundled straw on the connecting plate 416 is conveyed to a feeding port for feeding and conveying; preferably, the connecting plate 416 is an L-shaped plate, two ends of a horizontal plate of the connecting plate 416 are respectively fixed on the two chains 415, and saw teeth are arranged on a vertical plate of the connecting plate 416, so that friction force is improved, straws are better clamped, and conveying efficiency and clamping effect are improved.
As shown in fig. 8, the saw
As shown in fig. 3 to 5, the
The shredder mechanism 5 is used to shred the primarily pulverized stalks and feed the shredded stalks to the shredder mechanism 6. As shown in fig. 3 to 6, the shredding mechanism 5 includes a fixed knife 51 and a
Preferably, two straight cutter groups are axially fixed on the
The kneading mechanism 6 is used for grinding the chopped straws into filaments and conveying the straw filaments out of the feeding mechanism 7. The kneading mechanism 6 comprises a hammer sheet 61, a kneading
Preferably, the number of the pin shafts 621 is 4, two end portions and a middle portion of each pin shaft 621 are respectively fixed on the kneading
The discharging mechanism 7 is used for screening the straw filaments and conveying the compliant straw filaments out of the
Preferably, the cross section of the kneading
The main transmission mode of the
The
Preferably, the
As shown in fig. 3 to 6, the first supporting
The rotary connection of each rotating shaft and the
The working process of the
s1, adjusting the distance between the saw
s2, starting a power supply of the straw filamentation system, adjusting the rotating speed of the motor according to the moisture content of the straw, keeping idling for a period of time, and putting the whole straw or bundled straw after the straw filamentation system operates stably;
s3, the whole straw or the bundled straw enters a feeding port under the driving of the
s4, the primarily crushed straws are cut into pieces in the shredding mechanism 5 by the sliding cutting action of the end faces of the relatively moving members at the position of the fixed knife 51 under the action of the fixed knife 51 and the
s5, the chopped straws are further crushed under the action of the impact force of the hammer sheet 61 in the kneading mechanism 6, and are ground into threads under the actions of friction, shearing and the like between the rough working surfaces of the hammer sheet 61 and the kneading
s6, screening the filamentized straws by a
The invention realizes the filamentation treatment of the straws by adopting the matching operation mode of feeding, cutting, crushing and hammering and kneading, improves the filamentation efficiency of the straws and ensures that the discharged straw filaments meet the production requirements.
The first driving mechanism of the straw filamentation system is a 220V motor, the power is 3.0kW, the straw filamentation operation can be realized under the common power input, the straw filamentation rate is more than or equal to 90 percent, the dry straw hourly production rate is more than or equal to 70kg, the straw filamentation system is suitable for the whole plant and bundled straw, has compatibility, meets the requirement of agricultural production decentralized operation, improves the comprehensive utilization efficiency of crop straw, reduces the adverse effect of straw stacking and burning on the environment, and is energy-saving, economic and environment-friendly.
Straw manure mixing system 200:
as shown in fig. 15, the straw sewage mixing system 200 includes a second supporting mechanism 201, a second driving mechanism 202 and an agitating and conveying mechanism 205, the second supporting mechanism 201 is used for supporting the second driving mechanism 202 and the agitating and conveying mechanism 205, so as to keep the balance of the whole straw sewage mixing system 200, and the height of the second supporting mechanism 201 can be adjusted; the stirring and conveying mechanism 205 comprises a stirring and conveying device 203 and a stirring and conveying bin 204, the second driving mechanism 202 is in transmission connection with the stirring and conveying device 203, the stirring and conveying bin 204 is fixed on the second supporting mechanism 201, the stirring and conveying bin 204 is provided with a feces and sewage feeding port 2041, a straw feeding port 2042 and a mixed material outlet 2043, the stirring and conveying device 203 is arranged inside the stirring and conveying bin 204, the stirring and conveying device 203 is in rotation connection with the stirring and conveying bin 204, the straw feeding port 2042 and the feces and sewage feeding port 2041 are close to the first end of the stirring and conveying device 203, the mixed material outlet 2043 is close to the second end of the stirring and conveying device 203, straw filaments fed from the straw feeding port 2042 and feces and sewage fed from the feces and sewage feeding port 2041 are stirred and mixed in the stirring and conveying bin 204 by the stirring and conveying device 203, and then, then the microbial inoculum is sprayed by the microbial inoculum spraying system 300 and enters the compression bagging system 400 for compression and bagging.
Preferably, the second supporting mechanism 201 includes a first supporting frame 2011 and a second supporting frame 2012, the fixed position of the first supporting frame 2011 is close to the first end of the stirring conveying bin, the fixed position of the second supporting frame 2012 is close to the second end of the stirring conveying bin, the balance of the stirring conveying bin 204 is maintained, and the heights of the first supporting frame 2011 and the second supporting frame 2012 can be adjusted, so as to adjust the heights of the fecal sewage feeding port 2041, the straw feeding port 2042 and the mixed material outlet 2043, and better match the discharge port of the
Preferably, the stirring and conveying bin 204 is a semi-closed structure, and can be integrated into one piece, and can also be divided into an upper stirring and conveying cover plate and a lower stirring and conveying side wall, the stirring and conveying cover plate and the stirring and conveying side wall are connected through a bolt, the stirring and conveying cover plate is provided with a feces feeding port 2041 and a straw feeding port 2042, the bottom of the stirring and conveying side wall is provided with a mixed material outlet 2043, the first support frame 2011 and the second support frame 2012 are connected with the stirring and conveying side wall through bolts, and the second driving mechanism 202 is fixed on the stirring and conveying cover plate and on the edge of the stirring and conveying side wall through a base.
As shown in fig. 16, the stirring conveyor 203 includes a stirring shaft 2031, and a first constant pitch helical blade 2032, a second constant pitch helical blade 2033, a constant pitch helical ribbon blade 2034, and a variable pitch helical blade 2035 which are sequentially arranged on the stirring shaft; the first constant-pitch helical blade 2032 corresponds to the straw feeding port 2042, is preferably located below the straw feeding port 2042, and conveys the fed straw filaments to the second constant-pitch helical blade 2033; the second helical blade 2033 corresponds to the fecal sewage feeding port 2041, is preferably located below the fecal sewage feeding port 2041, mixes the fed fecal sewage with the straw filaments conveyed by the first helical blade 2032, and simultaneously conveys the mixture to the helical blade 2034 with equal pitch; the uniform-pitch helical blade 2034 is positioned between the feces feeding port 2041 and the mixed material outlet 2043, stirs the feces and straw filaments fed by the second uniform-pitch helical blade 2033, and the helical blade, namely the hollow helical blade structure, enables the materials to be more widely mixed in horizontal and vertical dimensions, and simultaneously conveys the stirred mixed material to the variable-pitch helical blade 2035; the variable-pitch helical blade 2035 corresponds to the mixed material outlet 2043, and is preferably located above the mixed material outlet 2043, the pitch of the variable-pitch helical blade 2035 gradually decreases along the moving direction of the mixed material, the mixed material is pre-tightened, and then the mixed material is output from the mixed material outlet 2043.
Preferably, the rotation connection between the stirring
Preferably, the first constant pitch
The second driving mechanism 202 includes an electric motor, the transmission connection between the second driving mechanism 202 and the stirring conveyor 203 is a chain transmission, a third gear 2022 is fixed on a motor output shaft 2021 of the electric motor, a fourth gear 2023 is fixed on a stirring
Preferably, the straw feeding port 2042 is located right below the discharge port of the straw filamentation system and above the first constant-
Preferably, the voltage of the motor of the straw
The working process of the straw
s1, before use, checking the conditions of each device of the system, ensuring that no material is accumulated in the stirring and conveying bin 204, the parts are intact, and the motor idles to a stable running state;
s2, the
s3, the motor drives the stirring
s4, in the stirring and conveying bin, the material is downward under the action of the helical blade and the helical ribbon blade of the stirring and conveying device 203, downward turned over by gravity in the vertical direction, moved forward by thrust in the horizontal direction, conveyed to the mixed material outlet 2043, and naturally falls down to fall into the
Microbial inoculum spraying system 300:
the microbial inoculum spraying system 300 comprises a microbial inoculum solution tank, a quantitative conveying controller and a spray head, wherein microbial inoculum required by micro-storage decomposition is filled in the microbial inoculum solution tank, the flow of the microbial inoculum entering the spray head from the microbial inoculum solution tank is controlled by the quantitative conveying controller according to the volume of the mixed material, and the spray head uniformly sprays the microbial inoculum on the mixed material.
The compression bagging system 400:
as shown in fig. 17 and 18, the compression bagging system 400 includes a third drive mechanism and a compression bagging mechanism, the compression bagging mechanism including a
The mixed material obtained by the straw
Preferably, the third driving mechanism is an electric hydraulic push rod, and comprises an
In the invention, the sliding of the feeding
Preferably, the
In another embodiment, the
The compression bagging system 400 is further provided with a third support mechanism for supporting the third driving mechanism and the compression bagging mechanism, and the bottom of the third support mechanism is provided with wheels for facilitating the movement of the compression bagging system 400.
Preferably, the electric motor of the compression bagging system 400 has a voltage of 220V and a power of 3.0 kW; the volume of the hydraulic oil tank is 1 cubic meter; the volume of the mixed material formed by compression is 0.2-0.3 cubic meter; the volume of the compression chamber is 0.7-1.0 cubic meter.
The working process of the compression bagging system 400 is as follows:
s1, checking the pressure gauge, checking the system condition, starting the power supply, and adjusting the set pressure output according to the required compression ratio;
s2, the feeding
s3, bagging at the
s4, feeding the mixed material sprayed with the microbial inoculum into the
s5, the piston rod of the first
s6, a piston rod of a second
s7, the second
s8, the feeding
The straws of the invention are the straws of bulk crops such as corn, rice, wheat, sorghum and the like, and the shape of the straws is whole plant, square bundle or round bundle; the feces is the feces of livestock and poultry such as beef cattle, dairy cows, live pigs, laying hens, broilers, mutton sheep and the like, the microbial inoculum is a liquid and powder tissue culture compound microbial inoculum, and the effective viable count is 3-7 per mill.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the description herein, references to the description of the term "the present embodiment," "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and simplifications made in the spirit of the present invention are intended to be included in the scope of the present invention.
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