Automatic coarse-fine secondary separation device for kitchen waste grease and purification process thereof
阅读说明:本技术 餐厨废弃油脂自动化粗精二次分离装置及其提纯工艺 (Automatic coarse-fine secondary separation device for kitchen waste grease and purification process thereof ) 是由 陈鑫 任杰 李洋洋 陈涛 于 2019-06-13 设计创作,主要内容包括:本发明提供了一种餐厨废弃油脂自动化粗精二次分离装置,它解决了餐厨废弃油脂分离不佳的问题。本餐厨废弃油脂自动化粗精二次分离装置包括:粗分离罐,容纳有粗油脂,内部设置第一加热器,粗分离罐底部安装一级排油阀、一级排水阀、一级排渣阀,密度计分别控制一级排油阀、一级排水阀、一级排渣阀的开启与关闭;精分离罐,接收由一级排油阀输出的油脂,安装搅拌器,环绕搅拌器设置第二加热器,精分离罐底部安装二级排油阀、二级排水阀,第一电导率检测仪控制二级排油阀、二级排水阀的开启与关闭;成品油罐,接收由二级排油阀输出的油脂,进一步向外输送。本发明具有分离效果好的特点。本发明还公开了一种餐厨废弃油脂自动化粗精二次分离提纯工艺。(The invention provides an automatic coarse-fine secondary separation device for kitchen waste grease, which solves the problem of poor separation of the kitchen waste grease. This meal kitchen waste grease automatic coarse and fine secondary separation device includes: the crude separation tank contains crude grease, a first heater is arranged in the crude separation tank, a first-stage oil discharge valve, a first-stage water discharge valve and a first-stage slag discharge valve are arranged at the bottom of the crude separation tank, and a densimeter controls the opening and closing of the first-stage oil discharge valve, the first-stage water discharge valve and the first-stage slag discharge valve respectively; the fine separation tank is used for receiving the grease output by the primary oil discharge valve, a stirrer is installed, a second heater is arranged around the stirrer, a secondary oil discharge valve and a secondary water discharge valve are installed at the bottom of the fine separation tank, and the first conductivity detector controls the opening and closing of the secondary oil discharge valve and the secondary water discharge valve; and the finished oil tank is used for receiving the grease output by the secondary oil discharge valve and further conveying the grease outwards. The invention has the characteristic of good separation effect. The invention also discloses an automatic coarse-fine secondary separation and purification process for the kitchen waste oil.)
1. The utility model provides an automatic coarse and fine secondary separator of meal kitchen discarded grease which characterized in that includes:
the top and the bottom of the coarse separation tank are respectively provided with a first feed inlet and a first discharge outlet, coarse grease is contained in the coarse separation tank, a first heater is arranged in the coarse separation tank, the bottom of the coarse separation tank is provided with a first-stage oil discharge valve, a first-stage drain valve and a first-stage slag discharge valve, and the first discharge outlet is also provided with a densimeter which can respectively control the opening and closing of the first-stage oil discharge valve, the first-stage drain valve and the first-stage slag discharge valve;
the top and the bottom of the fine separation tank are respectively provided with a second feeding hole and a second discharging hole, the second feeding hole can receive grease output by the primary oil discharge valve, a stirrer is arranged in the fine separation tank, a second heater is arranged around the stirrer, the bottom of the fine separation tank is provided with a secondary oil discharge valve and a secondary water discharge valve, a first conductivity detector is arranged at the second discharging hole and can control the opening and closing of the secondary oil discharge valve and the secondary water discharge valve;
and the top and the bottom of the finished oil tank are respectively provided with a third feed port and a third discharge port, the third feed port can receive the grease output by the secondary oil drain valve, and the grease is further conveyed outwards from the third discharge port.
2. The automatic coarse-fine secondary separation device for the kitchen waste grease as claimed in claim 1, wherein a feed pump is installed on one side of the coarse separation tank, and the first feed port is communicated with the feed pump through a material valve.
3. The automatic coarse and fine secondary separation device for the kitchen waste oil and fat as claimed in claim 1, characterized in that a feed pump and a feed valve are sequentially connected to the secondary oil drain valve, the feed valve is communicated with a finished oil tank and the feed valve is communicated with the fine separation tank through a primary reflux valve.
4. The automatic coarse and fine secondary separation device for the kitchen waste grease, as recited in claim 1, characterized in that temperature transmitters are respectively installed at the bottoms of the coarse separation tank and the fine separation tank, the first heater and the second heater are respectively externally connected with steam valves, and each steam valve is connected with a corresponding temperature transmitter.
5. The automatic coarse-fine secondary separation device for the kitchen waste grease as claimed in claim 1, wherein an external delivery valve and an external delivery pump are sequentially arranged at the third discharge port, a three-stage oil discharge valve and a three-stage drain valve are connected to the external delivery pump, and a second conductivity detector is arranged between the external delivery valve and the external delivery pump and can control the opening or closing of the three-stage oil discharge valve and the three-stage drain valve.
6. The automatic coarse-fine secondary separation device for the kitchen waste grease as claimed in claim 5, wherein a secondary reflux valve is further connected to the external delivery pump and is communicated with a finished oil tank.
7. The automatic coarse-fine secondary separation device for the kitchen waste grease as claimed in claim 1, wherein an auxiliary valve is further installed at the bottom of the finished product oil tank, the auxiliary valve is located below the outward conveying valve, and the auxiliary valve is communicated with the outward conveying pump.
8. The automatic coarse-fine secondary separation and purification process for the kitchen waste oil is characterized by comprising the following steps of:
conveying the crude oil into a crude separation tank through a feeding pump, feeding back information through a material level switch at a first feeding port when the tank is full, closing a material valve, and stopping conveying by the feeding pump;
opening a steam valve on the first heater, allowing steam to enter the first heater to heat crude grease, standing and layering the crude grease, and outputting the crude grease outwards through a first discharge port;
the densimeter detects the density of the grease component output by the first discharge port and controls to open a first-stage slag discharge valve or a first-stage drain valve or a first-stage oil discharge valve;
the oil output by the first-stage oil discharge valve enters the fine separation tank from the second feed port, and when the tank is full, the material level switch at the second feed port feeds back information, so that the oil stops being input;
opening a steam valve on the second heater, allowing steam to enter the second heater to heat the grease, allowing a stirrer to work to stir the grease, and allowing the grease to stand for layering and then outputting the grease outwards through a second discharge hole;
the first conductivity detector detects the conductivity of the grease component output by the second discharge port and controls to open the second-stage drain valve or the second-stage oil drain valve;
the feeding pump conveys the grease output by the secondary oil discharge valve to the feeding valve and further conveys the grease into a finished oil tank, and when the tank is full, a material level switch at a third feeding port feeds back information, and the grease stops being input;
after standing in the finished oil tank, the grease is conveyed outwards through a third discharge hole, an external conveying valve, an external conveying pump and a three-stage oil discharge valve in sequence;
and the second conductivity detector detects the conductivity of the grease component output by the feed valve and controls the opening of the three-stage drain valve or the three-stage oil drain valve.
9. The automatic coarse and fine secondary separation and purification process for the kitchen waste oil and fat as claimed in claim 8, characterized in that the seventh step further comprises a primary oil and fat reflux operation, wherein the oil and fat reflux to the fine separation tank through a feed valve and a primary reflux valve.
10. The automatic coarse-fine secondary separation and purification process for the kitchen waste oil according to claim 8, characterized by further comprising a secondary reflux operation of the oil in the eighth step, wherein the oil is refluxed to a finished oil tank through an external delivery pump and a secondary reflux valve.
Technical Field
The invention belongs to the technical field of environmental protection detection, and relates to an automatic coarse-fine secondary separation device for kitchen waste grease.
Background
Kitchen waste grease, which refers to various inferior oils existing in life, such as recovered edible oil, repeatedly used frying oil and the like, mainly comes from kitchen waste treatment (kitchen waste treatment), namely oily floating materials in a sewer or oil obtained by simply processing and refining leftovers, leftovers and the like of hotels and restaurants.
The oil return dining table can cause great harm to human bodies, so that the aims of solving urban kitchen waste fundamentally, saving energy, reducing emission and recycling waste are fulfilled, the harmless treatment and recycling technology of the kitchen waste must be deeply researched, the resource recovery efficiency and the product attached value are greatly improved, the kitchen waste is recycled, and waste is changed into valuable.
However, the existing equipment for treating the kitchen waste oil usually performs solid-liquid-oil three-phase separation on the kitchen waste oil, most of operations need manual operation, the automation degree is low, the problems of roof fall, uneven heating, no reference for layered discharge of oil, water and slag and the like often occur, and the problem of non-ideal treatment effect of the kitchen waste oil is easy to occur; in addition, different devices need to be converted in the manual operation process, peculiar smell is easily emitted, the air environment is affected, and long-term operation is not facilitated.
In summary, in order to solve the technical problems of the existing kitchen waste oil treatment, the invention designs the automatic coarse and fine secondary separation device for the kitchen waste oil, which is reasonable in arrangement and good in separation effect.
Disclosure of Invention
The invention provides an automatic coarse-fine secondary separation device for waste kitchen grease, which is reasonable in arrangement and good in separation effect and solves the problems in the prior art.
The purpose of the invention can be realized by the following technical scheme: the utility model provides an automatic coarse and fine secondary separator of meal kitchen discarded grease, includes:
the top and the bottom of the coarse separation tank are respectively provided with a first feed inlet and a first discharge outlet, coarse grease is contained in the coarse separation tank, a first heater is arranged in the coarse separation tank, the bottom of the coarse separation tank is provided with a first-stage oil discharge valve, a first-stage drain valve and a first-stage slag discharge valve, and the first discharge outlet is also provided with a densimeter which can respectively control the opening and closing of the first-stage oil discharge valve, the first-stage drain valve and the first-stage slag discharge valve;
the top and the bottom of the fine separation tank are respectively provided with a second feeding hole and a second discharging hole, the second feeding hole can receive grease output by the primary oil discharge valve, a stirrer is arranged in the fine separation tank, a second heater is arranged around the stirrer, the bottom of the fine separation tank is provided with a secondary oil discharge valve and a secondary water discharge valve, a first conductivity detector is arranged at the second discharging hole and can control the opening and closing of the secondary oil discharge valve and the secondary water discharge valve;
and the top and the bottom of the finished oil tank are respectively provided with a third feed port and a third discharge port, the third feed port can receive the grease output by the secondary oil drain valve, and the grease is further conveyed outwards from the third discharge port.
As a further improvement of the scheme, a feeding pump is installed on one side of the rough separation tank, and the first feeding port is communicated with the feeding pump through a material valve.
As a further improvement of the scheme, a feeding pump and a feeding valve are sequentially connected to the secondary oil discharge valve, the feeding valve is communicated with the finished oil tank, and the feeding valve is communicated with the fine separation tank through a primary reflux valve.
As a further improvement of the scheme, temperature transmitters are arranged at the bottoms of the rough separation tank and the fine separation tank, steam valves are externally connected to the first heater and the second heater respectively, and each steam valve is connected with the corresponding temperature transmitter.
As another improvement of the scheme, an external delivery valve and an external delivery pump are sequentially arranged at the third discharge port, the external delivery pump is connected with a three-stage oil discharge valve and a three-stage water discharge valve, and a second conductivity detector is arranged between the external delivery valve and the external delivery pump and can control the opening or closing of the three-stage oil discharge valve and the three-stage water discharge valve.
As a further improvement of the scheme, the external delivery pump is also connected with a secondary return valve which is communicated with the finished oil tank.
As a further improvement of the scheme, the bottom of the finished oil tank is also provided with an auxiliary valve which is positioned below the output valve and is communicated with the output pump.
As a further improvement of the scheme, material level switches are respectively arranged at the first feeding hole, the second feeding hole and the third feeding hole.
An automatic coarse-fine secondary separation and purification process for kitchen waste oil comprises the following specific steps:
conveying the crude oil into a crude separation tank through a feeding pump, feeding back information through a material level switch at a first feeding port when the tank is full, closing a material valve, and stopping conveying by the feeding pump;
opening a steam valve on the first heater, allowing steam to enter the first heater to heat crude grease, standing and layering the crude grease, and outputting the crude grease outwards through a first discharge port;
the densimeter detects the density of the grease component output by the first discharge port and controls to open a first-stage slag discharge valve or a first-stage drain valve or a first-stage oil discharge valve;
the oil output by the first-stage oil discharge valve enters the fine separation tank from the second feed port, and when the tank is full, the material level switch at the second feed port feeds back information, so that the oil stops being input;
opening a steam valve on the second heater, allowing steam to enter the second heater to heat the grease, allowing a stirrer to work to stir the grease, and allowing the grease to stand for layering and then outputting the grease outwards through a second discharge hole;
the first conductivity detector detects the conductivity of the grease component output by the second discharge port and controls to open the second-stage drain valve or the second-stage oil drain valve;
the feeding pump conveys the grease output by the secondary oil discharge valve to the feeding valve and further conveys the grease into a finished oil tank, and when the tank is full, a material level switch at a third feeding port feeds back information, and the grease stops being input;
after standing in the finished oil tank, the grease is conveyed outwards through a third discharge hole, an external conveying valve, an external conveying pump and a three-stage oil discharge valve in sequence;
and the second conductivity detector detects the conductivity of the grease component output by the feed valve and controls the opening of the three-stage drain valve or the three-stage oil drain valve.
As a further improvement of the scheme, the seventh step also comprises a first-stage backflow operation of the grease, and the grease flows back to the fine separation tank through the feeding valve and the first-stage backflow valve.
As a further improvement of the scheme, step eight also comprises a secondary backflow operation of the grease, and the grease flows back to the finished product oil tank through the external delivery pump and the secondary backflow valve.
Compared with the prior art, the kitchen waste oil recovery device is reasonable in structural arrangement, and through the matched use of the rough separation tank, the fine separation tank and the finished oil tank, the kitchen waste oil is subjected to rough and fine secondary separation and purification, so that the recovery rate of the kitchen waste oil is improved, and the resource recycling is facilitated; the density meter and the conductivity detector can enhance the separation effect of the kitchen waste grease, and the purification rate is high; in addition, through material level on-off control feeding, temperature transmitter cooperation steam heating system and automatic valve switch etc. carry out long-range automatic chain operation such as digital signal acquisition and processing, degree of automation is high, and the treatment effect is obvious, realizes the automated control that the discarded grease of kitchen handled.
Drawings
Fig. 1 is a schematic structural view of the present invention.
FIG. 2 is a schematic view of the construction of the crude separation tank of the present invention.
FIG. 3 is a schematic diagram of the fine separation tank of the present invention.
Fig. 4 is a schematic structural diagram of the product oil tank of the present invention.
In the figure, 10, a crude separation tank; 11. a first feed port; 12. a first discharge port; 13. a first heater; 14. a primary oil drain valve; 15. a first-stage drain valve; 16. a first-stage slag discharge valve; 17. a densitometer; 20. a fine separation tank; 21. a second feed port; 22. a second discharge port; 23. a second heater; 24. a secondary oil drain valve; 25. a second stage drain valve; 26. a stirrer; 27. a first conductivity detector; 30. a finished oil tank; 31. A third feed inlet; 32. a third discharge port; 33. a second conductivity detector; 34. a third-stage oil drain valve; 35. a three-stage drain valve; 41. a charge pump; 42. a feed pump; 43. an output pump; 51. a material valve; 52. a feed valve; 53. an output valve; 54. an auxiliary valve; 61. a primary reflux valve; 62. a secondary reflux valve; 70. a temperature transmitter; 80. a steam valve; 90. a material level switch.
Detailed Description
The technical solution of the present invention is further described below with reference to the following embodiments and the accompanying drawings.
As shown in fig. 1, this automatic coarse and fine secondary separator of meal kitchen waste grease includes:
the system comprises a
a second feed inlet 21 and a second discharge outlet 22 are respectively formed in the top and the bottom of the
the top and the bottom of the
Most of the existing equipment for treating the kitchen waste grease needs manual operation, has low automation degree, often has the problems of roof fall, uneven heating, no reference for layered discharge of oil, water and slag and the like, and easily has the problem of unsatisfactory treatment effect of the kitchen waste grease; in addition, different devices need to be converted in the manual operation process, peculiar smell is easily emitted, the air environment is affected, and long-term operation is not facilitated.
Therefore, the invention provides an automatic coarse-fine secondary separation device for kitchen waste oil, which is used for performing coarse-fine secondary separation and purification on the kitchen waste oil through the cooperation of the
Specifically, the crude oil obtained after the kitchen waste oil is subjected to impurity removal is input into a
Grease of one-level
The grease output by the secondary oil drain valve 24 enters the finished
As shown in fig. 2 and 3, it is preferable that a
Further, the
The output of the interior grease of
Preferably,
When separating grease, for the effect of guaranteeing the separation, set up the heater respectively in two knockout drums, heat grease through
As shown in fig. 4, an
The external conveying
Preferably, a
Preferably, the bottom of the
It is worth mentioning that, supplementary discharge gate has still been seted up to
As shown in fig. 2 to 4, a
In this embodiment, it is preferable that the level switches 90 are installed at the
The invention also provides an automatic coarse-fine secondary separation and purification process for the kitchen waste oil, which comprises the following specific steps:
the first step is as follows: conveying the crude oil into a
the second step is that: opening a
the crude oil enters the
The third step: the
at the moment, the
The fourth step: the grease output by the first-stage
the fifth step: opening a
the grease output by the first-stage
And a sixth step: the
in this embodiment, it is preferable that the
The seventh step: the feeding
the grease output by the secondary oil drain valve 24 is conveyed to the
Eighth step: after standing still in the finished
after standing still in the finished
The ninth step: the
In order to ensure the purity of the finally output grease, in the embodiment, a
It should be noted that, after the separation and purification are performed for a plurality of times, some residual substances are inevitably deposited in the
The automatic coarse-fine secondary separation device for the kitchen waste oil is reasonable in structure arrangement, and through the matched use of the
What has been described herein is merely a preferred embodiment of the invention, and the scope of the invention is not limited thereto. Modifications, additions, or substitutions by those skilled in the art to the specific embodiments described herein are intended to be within the scope of the invention.