阅读说明：本技术 端子线生产系统及应用该设备的生产工艺 (Terminal wire production system and production process applying same ) 是由 施小英 俞连娟 杨飞松 于 2019-09-19 设计创作，主要内容包括：本发明公开了一种端子线生产系统及应用该设备的生产工艺,属于端子线生产加工的技术领域,其包括剥皮机、多个端子机和绑线机,剥皮机连接有多个第一传输带,每个第一传输带另一端均靠近对应的端子机设置；每个端子机均连接有第二传输带,所有第二传输带另一端共同连接有分批装置,分批装置包括机架,机架固定连接有下料斗,下料斗底部均固定连接有斜板,斜板内开设有通道,机架对应斜板底部位置处固定连接有第三传输带,第三传输带另一端靠近绑线机设置,斜板均冲向第三传输带设置,剥皮机、端子机和绑线机共同连接有控制系统,本发明具有能够有效降低工作人员劳动强度,提高生产效率的效果。(The invention discloses a terminal wire production system and a production process applying the terminal wire production system, which belong to the technical field of terminal wire production and processing, and comprise a peeler, a plurality of terminal machines and a wire binding machine, wherein the peeler is connected with a plurality of first transmission belts, and the other end of each first transmission belt is arranged close to the corresponding terminal machine; each terminal machine is connected with a second transmission belt, the other ends of the second transmission belts are connected with a batch device together, the batch device comprises a rack, a blanking hopper is fixedly connected to the rack, inclined plates are fixedly connected to the bottoms of the blanking hoppers, channels are formed in the inclined plates, a third transmission belt is fixedly connected to the positions, corresponding to the bottoms of the inclined plates, of the rack, the other end of the third transmission belt is close to a wire binding machine, the inclined plates are arranged towards the third transmission belt, and the peeling machine, the terminal machine and the wire binding machine are connected with a control system together.)

1. A terminal line production system characterized in that: the wire binding machine comprises a peeling machine (1), a plurality of terminal machines (3) and a wire binding machine (7), wherein the peeling machine (1) is connected with a plurality of first transmission belts (2), and the other end of each first transmission belt (2) is arranged close to the corresponding terminal machine (3);

each terminal machine (3) is connected with a second conveying belt (4), the other ends of all the second conveying belts (4) are connected with batch devices (5) together, each batch device (5) comprises a rack (51), a discharging hopper (52) is fixedly connected to the position, close to each second conveying belt (4), of each rack (51), a feeding hole (521) is formed in the top of each discharging hopper (52), a discharging hole (522) is formed in the bottom of each discharging hopper (52), the feeding hole (521) is close to one end, far away from the terminal machine (3), of each conveying belt, and the width of each discharging hole (522) is equal to the diameter of each wire;

the bottom of the blanking hopper (52) is fixedly connected with an inclined plate (53), a channel (531) arranged along the length direction of the inclined plate (53) is formed in the inclined plate (53), a third conveying belt (6) is fixedly connected to the position, corresponding to the bottom of the inclined plate (53), of the rack (51), the other end of the third conveying belt (6) is arranged close to the wire binding machine (7), the inclined plates (53) are arranged towards the third conveying belt (6), and one ends, close to the third conveying belt (6), of all the inclined plates (53) are arranged in an array mode along the length direction of the third conveying belt (6);

the peeling machine (1), the terminal machine (3) and the wire binding machine (7) are connected with a control system (8) together, and the control system (8) comprises a counting acquisition module (81) and a comparison control module (82);

the counting and collecting module (81) is connected with the peeling machine (1), the terminal machine (3) and the wire binding machine (7), the peeling machine (1), the terminal machine (3) and the wire binding machine (7) count once when processing is finished once, and the counting and collecting module (81) transmits received counting information to the comparison control module (82);

the comparison control module (82) compares the counting information of the peeling machine (1), the counting information of the terminal machine (3) and the counting information of the wire binding machine (7), and when any counting information exceeds any other counting information, the comparison control module (82) controls the peeling machine (1), the terminal machine (3) and the wire binding machine (7) corresponding to the exceeded counting information to stop working until all counting information is the same.

2. The terminal wire production system according to claim 1, characterized in that: auxiliary blocks (71) are placed on the wire binding machine (7), a plurality of through grooves (711) matched with wires are formed in the auxiliary blocks (71), and a baffle (712) is fixedly connected to one end of each through groove (711) corresponding to each auxiliary block (71).

3. The terminal wire production system according to claim 2, wherein: the auxiliary block (71) is provided with grooves (713) at two sides.

4. The terminal wire production system according to claim 1, characterized in that: every hopper (52) all seted up inserting groove (523) near feed opening position department, equal sliding connection has plugboard (5231) in inserting groove (523), and plugboard (5231) can cover the feed opening, and plugboard (5231) are connected with drive assembly (524) that drive plugboard (5231) slided in inserting groove (523).

5. The terminal wire production system according to claim 4, wherein: the driving assembly (524) comprises a mounting shell (5241) fixedly connected to the position, close to the insertion plate (5231), of the lower hopper (52), a driving motor (5242) is fixedly connected to the inside of the mounting shell (5241), an eccentric wheel (5243) is fixedly connected to an output shaft of the driving motor (5242), a driving rod (5245) is slidably connected to the position, close to the eccentric wheel (5243), of the mounting shell (5241), the driving rod (5245) slides in the vertical direction, the bottom of the driving rod (5245) extends out of the mounting shell (5241), the insertion plate (5231) is fixedly connected to the bottom of the driving rod (5245), a driving frame (5244) is fixedly connected to the top of the driving rod (5245), and the eccentric wheel (5243) is located in the driving frame (5244) and abuts against the inner side of the driving frame (52.

6. The terminal wire production system according to claim 4, wherein: the bottom of the inserting plate (5231) is provided with a first round angle (52311).

7. The terminal wire production system according to claim 1, characterized in that: the frame (51) corresponds equal fixedly connected with lifting cylinder (532) of swash plate (53) both sides position department, and the common fixedly connected with lifting plate (533) of piston rod of two lifting cylinders (532), and lifting plate (533) correspond equal fixedly connected with interception board (534) of every swash plate (53) position department, and interception board (534) sliding connection is on swash plate (53) to interception board (534) can cover the cross-section of passageway (531).

8. The terminal wire production system according to claim 7, wherein: the end of the interception plate (534) extending into the sloping plate (53) is provided with a second round angle (5341).

9. A production process applying a terminal line production system is characterized by comprising the following steps: firstly, putting a long wire into a wire stripping machine, carrying out glass fiber cutting on the long wire by the wire stripping machine, and meanwhile, counting the wire stripping times of the wire stripping machine by a control system (8);

secondly, the electric wire processed by the wire stripping machine falls onto the first transmission belt (2) and is transmitted to the vicinity of the terminal machine (3) by the first transmission belt (2);

thirdly, transferring the electric wire from the first transmission belt (2) to a terminal machine (3), pressing the five-golden head to the end of the electric wire by the terminal machine (3), and meanwhile, counting the pressing times of the terminal machine (3) by a control system (8);

fourthly, the terminal machine (3) drops the processed electric wires onto a second conveying belt (4), the second conveying belt (4) conveys the electric wires to a blanking hopper (52), and the electric wires processed by the terminal machine (3) respectively pass through different blanking hoppers (52) and fall onto a third conveying belt (6) to form a group of electric wire groups;

fifthly, the third conveying belt (6) conveys the wire groups to the vicinity of the wire binding machine (7), the wire binding machine (7) binds the wire groups into a wire bundle to complete the manufacture of the terminal wire, and the control system (8) counts the wire binding times of the wire binding machine (7) at the same time;

and sixthly, the control system (8) compares the recorded counting information in real time, and when the counting exceeds any one of other counting, the corresponding equipment is controlled to stop working until all the counting information is the same.

10. The production process of the application terminal line production system according to claim 9, wherein the step five is further divided into the following steps:

and V1, putting the wire group on the auxiliary block (71), enabling each wire to be embedded into the corresponding through groove (711), pushing the wires to enable all the wires to be abutted against the baffle (712), reversely buckling the wire group and the auxiliary block (71) on the wire binding machine (7), taking the auxiliary block (71) away, and binding the wire group by the wire binding machine (7).

Technical Field

The invention relates to the technical field of terminal wire production and processing, in particular to a terminal wire production system and a production process using the terminal wire production system.

Background

At present, the number and the spacing of the conducting wires of the terminal wire, also called as Flexible Flat Cable (FFC), can be selected at will, so that the connection is more convenient, the volume of the electronic product is greatly reduced, the production cost is reduced, the production efficiency is improved, and the terminal wire is most suitable for being used as a data transmission Cable between a mobile component and a main board, between a PCB and in miniaturized electrical equipment. When a terminal wire is produced in a factory, the wire which is used as a raw material is generally required to be peeled through a peeling machine, then the peeled wire is subjected to end processing through the terminal machine, then the processed wire is bundled together with the same group of wires through a wire binding machine, and finally the joint is buckled, so that the production of the terminal wire can be completed.

Disclosure of Invention

The invention aims to provide a terminal wire production system which can effectively reduce the labor intensity of workers and improve the production efficiency.

The technical purpose of the invention is realized by the following technical scheme:

a terminal wire production system comprises a peeling machine, a plurality of terminal machines and a wire binding machine, wherein the peeling machine is connected with a plurality of first transmission belts, and the other end of each first transmission belt is arranged close to the corresponding terminal machine;

each terminal machine is connected with a second transmission belt, the other end of each second transmission belt is connected with a batching device, each batching device comprises a rack, a blanking hopper is fixedly connected to the position, close to each second transmission belt, of each rack, a feeding hole is formed in the top of each blanking hopper, a discharging hole is formed in the bottom of each blanking hopper, the feeding hole is close to one end, far away from the terminal machine, of each transmission belt, and the width of each discharging hole is equal to the diameter of each wire;

the bottom of the blanking hopper is fixedly connected with inclined plates, channels arranged along the length direction of the inclined plates are formed in the inclined plates, third conveying belts are fixedly connected to the positions, corresponding to the bottoms of the inclined plates, of the racks, the other ends of the third conveying belts are arranged close to the wire binding machine, the inclined plates are arranged towards the third conveying belts, and all the inclined plates are arranged close to one ends of the third conveying belts in an array mode along the length direction of the third conveying belts;

the peeling machine, the terminal machine and the wire binding machine are connected with a control system together, and the control system comprises a counting acquisition module and a comparison control module;

the counting and collecting module is connected with the peeling machine, the terminal machine and the wire binding machine, the peeling machine, the terminal machine and the wire binding machine count for one time when finishing one-time processing, and the counting and collecting module transmits the received counting information to the comparison control module;

the comparison control module compares the counting information of the peeling machine, the counting information of the terminal machine and the counting information of the wire binding machine, and when any counting information exceeds any other counting information, the comparison control module controls the peeling machine, the terminal machine and the wire binding machine corresponding to the exceeding counting information to stop working until all counting information is the same.

By adopting the scheme, after the wire is peeled and cut by the peeler, the fallen wire can be automatically transported to the terminal machine by the first transmission belt, the wire is placed into the terminal machine for processing by the operator of the terminal machine, the processed wire can be transported to the batch equipment by the second transmission belt, different wires processed by a plurality of terminal machines are automatically gathered together by the batch equipment through the inclined plate to form a group of wire group, the wire group falls onto the third transmission belt, is moved to the wire binding machine by the third transmission belt and is finally and automatically processed by the operator of the wire binding machine, the middle process does not need to be transported by personnel, different wires can be automatically grouped, the operator of the wire binding machine only needs to directly place the group of wire group onto the wire binding machine for processing, and the labor intensity of the operator is greatly reduced, the production efficiency is effectively improved, the control system can ensure the stable operation of the system, and the defective rate is reduced.

The invention is further configured to: auxiliary blocks are placed on the wire binding machine, through grooves for a plurality of matched electric wires are formed in the auxiliary blocks, and the auxiliary blocks correspond to the baffle plates fixedly connected to one end of each through groove.

Through adopting above-mentioned scheme, the operating personnel of wiring machine department need just can carry out the wiring with the one end alignment of a set of electric wire, and operating personnel can put supplementary piece with the electric wire group on, makes the electric wire embedding logical inslot, then promotes the electric wire, makes the electric wire butt on the baffle, can accomplish the alignment work to the electric wire group fast, has further improved work efficiency.

The invention is further configured to: the auxiliary block is provided with grooves at two sides.

Through adopting above-mentioned scheme, the recess is convenient for operating personnel to grasp my auxiliary block with hand.

The invention is further configured to: every hopper all has seted up the inserting groove near feed opening position department down, and equal sliding connection has the plugboard in the inserting groove, and the plugboard can cover the feed opening, and the plugboard is connected with the drive assembly that the drive plugboard slided in the inserting groove.

By adopting the scheme, the driving assembly drives the plug board to move up and down, so that the plug board can intermittently stop the electric wires from moving in the blanking hopper, and the phenomenon that a plurality of electric wires are close to each other so that the plurality of electric wires of the same specification are simultaneously generated in a group when the electric wires are grouped subsequently is avoided.

The invention is further configured to: the drive assembly comprises a mounting shell fixedly connected to the lower hopper and close to the position of the insertion plate, a drive motor is fixedly connected to the interior of the mounting shell, an output shaft of the drive motor is fixedly connected with an eccentric wheel, the mounting shell is close to the position of the eccentric wheel and is connected with a drive rod in a sliding mode, the drive rod slides along the vertical direction, the bottom of the drive rod extends out of the mounting shell, the insertion plate is fixedly connected to the bottom of the drive rod, a drive frame is fixedly connected to the top of the drive rod, and the eccentric wheel is located in the.

By adopting the scheme, the motor continuously drives the eccentric wheel to rotate, so that the plugboard can be controlled to move up and down.

The invention is further configured to: the bottom of the insertion plate is provided with a first round angle.

Through adopting above-mentioned scheme, the plug board damage electric wire can be avoided to first fillet.

The invention is further configured to: the frame corresponds equal fixedly connected with lifting cylinder of swash plate both sides position department, and the common fixedly connected with lifting plate of piston rod of two lifting cylinders, the lifting plate corresponds equal fixedly connected with interception board of every swash plate position department, blocks interception board sliding connection on the swash plate to interception board can cover the cross-section of passageway.

Through adopting above-mentioned scheme, the lifting cylinder can make the electric wire in the same group's passageway finally can drop on the third conveyer belt simultaneously through driving the interception board and reciprocating.

The invention is further configured to: the interception plate stretches into one end of the inclined plate and is provided with a second round angle.

Through adopting above-mentioned scheme, the intercepting board damage electric wire can be avoided to the second fillet.

The invention aims to provide a production process applying a terminal line production system, which can effectively reduce the labor intensity of workers and improve the production efficiency.

The technical purpose of the invention is realized by the following technical scheme:

a production process applying a terminal line production system comprises the following steps: firstly, putting a long wire into a wire stripping machine, carrying out glass fiber cutting on the long wire by the wire stripping machine, and meanwhile, counting the wire stripping times of the wire stripping machine by a control system;

secondly, the electric wire processed by the wire stripping machine falls onto the first transmission belt and is transmitted to the vicinity of the terminal machine by the first transmission belt;

thirdly, transferring the electric wire from the first transmission belt to a terminal machine, pressing the five-golden head to the electric wire end by the terminal machine, and meanwhile, counting the pressing times of the terminal machine by a control system;

the terminal machine drops the processed electric wires onto a second conveying belt, the second conveying belt conveys the electric wires to a blanking hopper, and the electric wires processed by the terminal machine respectively pass through different blanking hoppers and drop onto a third conveying belt to form a group of electric wire groups;

fifthly, the third transmission belt transmits the electric wire group to the vicinity of the wire binding machine, the wire binding machine binds the electric wire group into a wire bundle to complete the manufacture of the terminal wire, and the control system simultaneously counts the wire binding times of the wire binding machine;

and sixthly, the control system compares the recorded counting information in real time, and when the counting exceeds any other counting, the corresponding equipment is controlled to stop working until all the counting information is the same.

By adopting the scheme, the system can automatically and stably operate, the labor intensity of workers is effectively reduced, and the production efficiency is improved.

The invention is further configured to: the fifth step is further divided into the following steps:

five of them

The staff puts the wire group on the supplementary piece to make every electric wire all imbed the logical inslot that corresponds, promote the electric wire and make all electric wires all butt on the baffle, then with the electric wire group with supplementary piece left-hand thread on line-tying machine, take away supplementary piece, line-tying machine carries out the line-tying to the wire group.

Through adopting above-mentioned scheme, the staff can accomplish the alignment work to a set of electric wire end fast through supplementary piece, further improves work efficiency.

In conclusion, the invention has the following beneficial effects:

1. the worker puts the electric wire on the peeling machine for processing, after the peeling machine peels and cuts the electric wire, the fallen electric wire can be automatically transported to the terminal machine by the first transmission belt, the electric wire is put into the terminal machine for processing by the operator of the terminal machine, the processed electric wire can be transported to the batch equipment by the second transmission belt, the batch equipment automatically gathers different electric wires processed by a plurality of terminal machines together by the inclined plate to form a group of electric wire groups, the electric wire groups fall onto the third transmission belt and are moved to the wire binding machine by the third transmission belt to be finally and automatically processed by the operator of the wire binding machine, the middle process does not need to be transported by personnel, and different electric wires can be automatically grouped, the operator at the wire binding machine only needs to directly put a group of electric wire groups on the wire binding machine for processing, the labor intensity of the worker is greatly reduced, the production efficiency is effectively improved, the control system can ensure the stable operation of the system, and the defective rate is reduced;

2. the operating personnel of wiring machine department need align the one end of a set of electric wire and just can carry out wiring, and operating personnel can put supplementary piece with the electric wire group, makes the electric wire embedding logical inslot, then promotes the electric wire, makes the electric wire butt on the baffle, can accomplish the alignment work to the electric wire group fast, has further improved work efficiency.

Drawings

FIG. 1 is a schematic diagram of an overall system according to a first embodiment;

FIG. 2 is a schematic view of a second conveyor, a batching device and a third conveyor according to a first embodiment;

FIG. 3 is a cross-sectional view showing the internal structure of the batch apparatus according to the first embodiment;

FIG. 4 is an enlarged view of portion A of FIG. 3;

FIG. 5 is a schematic view of a protruding drive assembly according to one embodiment;

FIG. 6 is an enlarged view of portion B of FIG. 3;

FIG. 7 is a diagram illustrating a protruded auxiliary block according to one embodiment;

FIG. 8 is a system block diagram of a highlighted control system in the first embodiment.

In the figure, 1, a peeler; 2. a first conveyor belt; 3. a terminal machine; 4. a second conveyor belt; 5. a batch device; 51. a frame; 52. feeding a hopper; 521. a feed inlet; 522. a discharge port; 523. inserting grooves; 5231. a plugboard; 52311. a first rounded corner; 524. a drive assembly; 5241. mounting a shell; 5242. a drive motor; 5243. an eccentric wheel; 5244. a drive frame; 5245. a drive rod; 53. a sloping plate; 531. a channel; 532. a lifting cylinder; 533. lifting the plate; 534. a interception plate; 5341. a second rounded corner; 6. a third conveyor belt; 7. a wire binding machine; 71. an auxiliary block; 711. a through groove; 712. a baffle plate; 713. a groove; 8. a control system; 81. a counting and collecting module; 82. and a comparison control module.

Detailed Description