Steaming device
阅读说明:本技术 蒸煮装置 (Steaming device ) 是由 日比贵昭 山田优太郎 安田茂 于 2018-05-25 设计创作,主要内容包括:本发明的目的在于开发在生产蒸制面、方便面时的蒸煮的工序中更高效地进行蒸煮的装置。将导入到面条的库内蒸汽(一次蒸汽)回收并进行再加热而向库内供给(二次蒸汽)。即,本发明是面条组的蒸煮装置,其具备:隧道型的蒸汽库(1);输送机构(7、9),其在该隧道型的蒸汽库的库内输送面条组;一次加热机构(13),其用于生成向输送的所述面条组供给的蒸汽;一次蒸汽喷射管(11),其用于供给被该一次加热机构加热的蒸汽;蒸汽回收机构(33),其从所述蒸汽库回收库内蒸汽;二次加热机构(17),其对由所述蒸汽回收装置回收的蒸汽再加热;以及二次蒸汽喷射管(15),其用于供给被该二次加热机构再加热的蒸汽。(The invention aims to develop a device for cooking more efficiently in the cooking process in producing steamed noodles and instant noodles. The steam (primary steam) introduced into the noodle strings is collected and reheated and supplied into the noodle string storage (secondary steam). That is, the present invention is a noodle set steaming device including: a tunnel-type steam reservoir (1); conveying mechanisms (7, 9) for conveying the noodle groups in the storage of the tunnel-type steam storage; a primary heating mechanism (13) for generating steam to be supplied to the noodle string group to be conveyed; a primary steam injection pipe (11) for supplying steam heated by the primary heating means; a vapor recovery mechanism (33) that recovers the in-house vapor from the vapor storage; a secondary heating mechanism (17) for reheating the steam recovered by the steam recovery device; and a secondary steam injection pipe (15) for supplying the steam reheated by the secondary heating mechanism.)
1. A cooking device of noodle group is used for cooking noodle group,
the cooking device is provided with:
a tunnel-type steam reservoir having an inlet portion and an outlet portion;
a conveying mechanism that conveys the noodle group in the tunnel-type steam storage;
a primary heating mechanism for generating steam to be supplied to the noodle string group to be conveyed;
a primary steam injection pipe for supplying steam heated by the primary heating mechanism;
a vapor recovery mechanism that recovers the in-house vapor from the vapor storage;
a secondary heating mechanism that reheats the steam recovered by the steam recovery device; and
a secondary steam injection pipe for supplying steam reheated by the secondary heating mechanism.
2. The noodle group cooking device according to claim 1,
the piping path for supplying the primary steam and the piping path for supplying the secondary steam are relatively independent systems.
3. Cooking device of a noodle group according to claim 1 or 2,
the primary steam injection pipe is disposed above the steam storage, and the secondary steam injection pipe is disposed below the steam storage.
4. The cooking device of noodle group according to any one of claims 1 to 3, wherein,
the conveyor for the noodle strings is one or more conveyors provided in multiple stages so that the noodle strings are carried into the steam storage from an inlet portion of the steam storage, the noodle strings introduced from the inlet portion are conveyed to a lower portion of the steam storage in a plurality of times of reciprocating in the steam storage, and the noodle strings are discharged from an outlet portion of the steam storage.
5. The cooking device of noodle group according to any one of claims 1 to 4, wherein,
the steam supplied from the primary steam ejection pipe or the secondary steam ejection pipe is steam having a temperature in the range of 100 to 120 ℃.
Technical Field
The present invention relates to a noodle cooking device and a cooking method. More particularly, the present invention relates to a noodle cooking device and a cooking method suitable for cooking raw noodles.
Background
Steamed noodles and instant noodles are produced in large quantities at high speed. In general, a method for producing steamed noodles and instant noodles comprises adding raw materials such as wheat flour, buckwheat flour, and starch, supplying mixed water (water containing dissolved salt, alkaline water, thickening polysaccharides, and the like), kneading, and preparing dough which is symmetrical to dough. Then, the prepared dough (dough) is aged, and then, a dough belt is prepared and compounded by a calender.
The composite surface tape is rolled by a plurality of calenders and cut out by a knife roll, and the surface tape is laminated on a conveyor and conveyed. Next, the noodle string group stacked on the conveyor is conveyed while passing through a tunnel-type cooking device to be cooked. The group of cooked noodles is called steamed noodles, which are packaged and distributed on the market. The steamed noodles are transferred to a drying step by seasoning and the like, and dried by oil heat or hot air, thereby completing an instant noodle mass.
In the step of cooking the dough, a tunnel-type steaming tool is often used to continuously process a large number of noodle strings. In this step, since a continuous noodle string needs to be steamed at high speed, a large amount of steam is required. In addition, when the steaming is insufficient in the steaming step, a so-called undercooked feeling remains in the taste of the steamed noodles themselves, and when the instant noodle mass is finished by oil-heat drying or hot-air drying thereafter, a so-called undercooked feeling remains in the instant noodle mass when it is eaten after being boiled in hot water. In this way, the steaming step is an extremely important step in producing steamed noodles and instant noodles.
The amount of steam used for this purpose is also large, and a large amount of energy is consumed for generating the steam. Therefore, if the amount of steam used can be reduced by further improving the efficiency of cooking in the present cooking step, and energy can be used more efficiently, the production cost can be reduced, and further, environmental protection can be achieved by reducing the amount of discharged steam.
Various prior arts are disclosed as methods for improving the cooking efficiency of noodles and the like in a tunnel-type cooking apparatus in general. For example, the following patent documents 1 and 2 can be cited.
Prior art documents
Patent document
Patent document 1: japanese laid-open patent application No. 2010-17167
Patent document 2: japanese patent laid-open No. 2002-
These prior arts are all excellent inventions, but patent document 1 mentioned above is pointed out that the structure becomes complicated although steaming can be efficiently performed. In addition, the method described in patent document 2 requires precision because it is necessary to maintain the sealing by the seal.
Disclosure of Invention
Problems to be solved by the invention
Accordingly, the present inventors have aimed to develop a method for efficiently cooking in the cooking step in the production of steamed noodles and instant noodles.
Means for solving the problems
As a result of various studies by the inventors of the present invention, it has been found that a cooking apparatus having a tunnel-type steam pool for cooking noodle strings is effective in supplying primary steam to the conveyed noodle strings, recovering the steam in the pool from the steam pool, and supplying reheated secondary steam to the steam pool, in terms of effective use of the steam. It was found that by circulating a part of the steam in this manner, the amount of the discharged steam can be reduced, which contributes to energy saving.
That is, the first invention of the present application is,
' A steaming device of noodle group for steaming noodle group,
the cooking device is provided with:
a tunnel-type steam reservoir having an outlet portion and an inlet portion;
a conveying mechanism that conveys the noodle group in the tunnel-type steam storage;
a primary heating mechanism for generating steam to be supplied to the noodle string group to be conveyed;
a primary steam injection pipe for supplying steam heated by the primary heating mechanism;
a vapor recovery mechanism that recovers the in-house vapor from the vapor storage;
a secondary heating mechanism that reheats the steam recovered by the steam recovery device; and
a secondary steam injection pipe for supplying steam reheated by the secondary heating mechanism. ".
In the above-described noodle string set steaming device, it is preferable that the piping path for the primary steam and the piping path for the secondary steam are relatively independent systems that do not merge.
That is, the second invention of the present application is,
"the cooking device of noodle set according to claim 1, wherein,
the piping path for supplying the primary steam and the piping path for supplying the secondary steam are relatively independent systems. ".
Next, it is preferable that the primary steam injection pipe is disposed on an upper side of the conveyor of the noodles, and the secondary steam injection pipe is disposed on a lower side of the steam storage.
That is, the third invention of the present application is,
"the cooking device of noodle set according to claim 1 or 2, wherein,
the primary steam injection pipe is disposed above the steam storage, and the secondary steam injection pipe is disposed below the steam storage. ".
Next, it is preferable that the noodle string group conveying device is configured to convey the noodle string group introduced from the inlet portion from an upper portion to a lower portion while repeating a plurality of reciprocations in a longitudinal direction of the noodle string group in the steam box.
That is, the fourth invention of the present application is,
"the cooking device of noodle set according to any one of claims 1 to 3, wherein,
the conveyor for the noodle strings is one or more conveyors provided in multiple stages so that the noodle strings are carried into the steam storage from an inlet portion of the steam storage, the noodle strings introduced from the inlet portion are conveyed to a lower portion of the steam storage in a plurality of times of reciprocating in the steam storage, and the noodle strings are discharged from an outlet portion of the steam storage. ".
Next, it is preferable that the steam supplied from the primary steam ejection pipe or the secondary steam ejection pipe is steam having a temperature in a range of 100 to 120 ℃.
That is, the fifth invention of the present application is,
"the cooking device of noodle set according to any one of claims 1 to 4, wherein,
the steam supplied from the primary steam ejection pipe or the secondary steam ejection pipe is steam having a temperature in the range of 100 to 120 ℃. ".
Effects of the invention
By using the cooking apparatus of the present invention, the cooking efficiency can be further improved, thereby reducing the amount of steam used and, in addition, reducing the amount of steam discharged.
Drawings
Fig. 1 is a schematic side sectional view of the entirety of a cooking apparatus according to a first embodiment of the present application.
Fig. 2 is a schematic side sectional view of the entirety of a cooking apparatus according to another embodiment of the present application.
Fig. 3 is a schematic side sectional view of the entirety of a cooking apparatus according to another embodiment of the present application.
Fig. 4 is a schematic side cross-sectional view showing a case where a void space in a steam pool is filled with a member in the first embodiment of the present application.
Fig. 5 is a schematic side cross-sectional view showing a state of conveying a noodle string set in the first embodiment of the present application.
Description of reference numerals:
1 steam storehouse
3 entrance part
5 outlet part
7 first conveyor
9 second conveyor
11 primary steam injection pipe
13 Primary heating device
15 secondary steam injection pipe (recovery steam injection pipe)
17 secondary heating device
18 first chain wheel
19 second sprocket
21 first guide piece
23 second guide member
25 third guide
27 conveyor belt
29 third sprocket
31 fourth sprocket
33 steam recovery pipeline
35 inlet portion pipeline
37 outlet pipe
39 void space (1)
41 void space (2)
43 void space (3)
And M surface strip groups.
Detailed Description
Hereinafter, a first embodiment of the present invention will be described with reference to the drawings.
Fig. 1 is an overall schematic view of a first embodiment of a noodle cooking device according to the present invention.
As shown in fig. 1, a first embodiment of the noodle steaming device of the present invention includes: a tunnel-type steam storage 1 having an
In addition, in the steam storage 1, the primary
Next, the secondary
An exhaust duct for recovering and discharging excess steam is provided near the
-steam reservoir-
The steam storage 1 of the cooking device according to the first embodiment of the present invention is a multi-stage type cooking device in which the noodle group M is carried in from the
The material of the steam storage 1 is not particularly limited, but a material such as stainless steel having rigidity and heat retaining property is preferable. In order to prevent the steam filled inside from leaking to the outside as much as possible, it is preferable that the steam-tight structure is made as possible so as to reduce the steam leakage, including the connection portions with the
In the first embodiment of the present invention, the
-conveying means for conveying groups of noodles
In the first embodiment of the present invention shown in fig. 1, a
Next, the
Specifically, as shown in fig. 1, the
Then, the air passes through a plurality of sprockets and guides, not shown, and moves to the inlet again. Thus, the circulation is circular. The rotating power unit of the sprocket is coupled to an external sprocket, not shown, to circulate the conveyor belt.
Next, the
In the first embodiment, two conveyors are provided, but the present invention is not limited to this, and one or three or more conveyors may be provided. The form of the conveyor belt is not limited to the above form.
First steam injection pipe and primary heating mechanism (device)
One or more first
As the steam actually contacted with the noodles, steam of about 100 ℃ and steam of higher dryness is preferable. Therefore, since the temperature of the steam supplied from the
It is needless to say that a pressure reducing valve or a steam trap may be provided after the
In the first embodiment of the present invention, the first
That is, in the first embodiment, the steam pipe 5 is disposed below the
Second steam injection pipe and secondary heating mechanism (device)
One or more secondary
In the first embodiment of the present invention, the second
As in the case of the first
In the first embodiment of the invention of the present application, the second
It is needless to say that the steam supplied from the first
The first steam injection pipe and the second steam injection pipe are relatively independent systems
In the first embodiment of the present invention, a configuration is shown in which the piping path for supplying the primary steam and the piping path for supplying the secondary steam are formed of relatively independent systems that do not merge.
In this regard, if the system is of the conventional type, the system is often one in which a reheating portion of the steam recovered for reuse and new steam join together in the middle of the pipe. In the present invention, the primary steam pipe and the secondary steam pipe for reusing the recovered steam can be provided as relatively independent systems. When the primary steam and the secondary steam are of the same system, when the steam is merged with each other, the pressures of the steam oppose each other, and therefore, it may be difficult to merge smoothly.
Therefore, as shown in fig. 1, it is preferable that the piping path for supplying the primary steam and the piping path for supplying the secondary steam are constituted by relatively independent systems that do not merge.
Temperature of steam supplied from steam injection pipe — -)
In the present invention, the steam temperature supplied to the noodle strings from the first steam injection pipe and the second steam injection pipe for reheating steam is preferably a temperature of dry steam having a reduced humidity, particularly in the case of the noodle strings.
The noodle group M is conveyed in a state where a plurality of (several) thin noodles are interlaced. When the noodle is cooked, it is preferable that the amount of heat retained is large. That is, the total heat of the heat held by the saturated steam is the sum of sensible heat and latent heat, but it is preferable to increase the total heat by increasing the dryness to form a form containing a large amount of latent heat.
In the case of the present invention, as described above, as the steam actually contacted with the noodles, steam of about 100 ℃ and steam of higher dryness is preferable. Therefore, since the steam supplied from the first steam injection pipe is lowered in temperature during the time when the steam reaches the noodle strings, the steam temperature in the steam injection pipe is preferably set to superheated steam of 100 ℃ or higher (about 100 to 120 ℃, preferably about 103 to 115 ℃).
In order to achieve a steam temperature of more than 100 ℃, it is necessary to basically set the steam to superheated steam. On the other hand, if superheated steam of about 110 ℃ or higher directly contacts the noodle strings, the surfaces of the noodle strings may be affected. Therefore, it is preferable to adjust the temperature of the steam supplied from the steam injection pipe and the temperature of the steam actually heating the noodle strings.
-steam recovery mechanism
In the first embodiment of the present invention, a steam recovery mechanism for supplying steam to the secondary
In the first embodiment of the present invention, a
In the
The collected moisture condensed is used, heated, and re-vaporized, and then supplied again from the second
Inlet and outlet pipes
In the first embodiment of the present invention, an
Therefore, gas or the like near the
In the present invention, since the purpose is to efficiently cook the noodle string group M to be cooked, it is necessary to efficiently cook the noodle strings in the steam supply portion. Therefore, as described above, in the tunnel-type cooking apparatus through which the noodle strings on the conveyor pass, a method of raising the density and temperature of the steam in the vicinity of the inlet by sucking the steam is effective.
In addition, in the first embodiment of the present invention, an
By using these
In the first embodiment, the
Other forms-
In the first embodiment of the present invention described above, the steam is sucked from the outlet 5 and reheated to be used as the secondary steam, but the type of the steam recovery mechanism for recovering the interior steam from the steam storage 1 is not limited to the one sucked from the outlet 5, and for example, the method of recovering the steam from the
Further, the conveying mechanism for the steam box and the noodle strings is configured to be capable of conveying the noodle strings in three stages in the steam box in the first embodiment of the present invention, but of course, the present invention is not limited to this. That is, as shown in fig. 3, a normal one-stage type may be used.
Next, in the present invention, as a method of utilizing steam more efficiently, a method of closing (filling) a void space in order to reduce the volume in the steam storage is also effective. That is, for example, as shown in fig. 4, a method of inserting a member for filling a gap space (1)39) between the upper end of the steam storage and the
The void space is not limited to the above, and may be another portion, such as the internal space of the second conveyor (the void space (3)43), for example.
The volume within the steam reservoir can be reduced by burying these void spaces with a member to effectively utilize the steam.
-actions with respect to groups of noodles —
The noodle string group M cut out and conveyed on the conveyor is cooked as follows with reference to fig. 1 and 5. The present invention is directed to noodle strings M before being cut out and conveyed to be cooked, but in general, it is assumed that a separate conveyor (not shown) is disposed in front of the
The noodle strings M fed into the steam box 1 are cooked by steam from the primary
Specifically, the noodle group M is conveyed as follows. That is, the noodle strings carried in from the
The noodle mass M dropped on the
The noodles dropped on the
The discharged cooked noodle strings M are further conveyed by a conveyor (not shown in the drawings) separately provided, and transferred to an arbitrary step, that is, an arbitrary step such as seasoning, stretching, cutting, and frying.
Noodle group
The food to be cooked in the present noodle cooking device is noodle. In general, in cooking of noodle strings, not in a state of being cut, but in a state of keeping noodles one by one in a long connected state, a plurality of noodle strings are cooked as shown in fig. 4.
Therefore, for example, in the case of a production line of instant noodles, since a plurality of noodle strings are conveyed in a continuous state, the noodle string group can be smoothly transferred in the above-described transfer from the
It should be noted that the noodle strings M cooked by the cooking apparatus of the present invention can be used for various purposes. For example, the steamed noodles may be cut and packaged to be used as steamed noodles (steamed noodles). After steaming, the dough can be subjected to steps such as stretching, seasoning, cutting, and filling in a holder (retainer), and then fried and hot-air dried to obtain fried dough pieces and hot-air dried dough pieces.
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