阅读说明：本技术 一种水性涂料工艺系统、制备工艺及其组分配比 (Water-based paint process system, preparation process and component proportion thereof ) 是由 杭小洁 于 2019-11-14 设计创作，主要内容包括：本发明公开了一种水性涂料工艺系统,包括涂料分散塔,涂料分散塔为竖向的罐体结构,涂料分散塔的上端设置有进料口,涂料分散塔,涂料分散塔的内部为竖向的涂料分散腔,涂料分散腔的内部同轴心设置有内循环式分散机构,内循环式分散机构能对涂料分散腔内的乳液进行循环式分散细化；本发明的结构简单,采用内循环式结构,进一步提高了其分散的均匀度,同时分散通道中,第一分散齿体和各圈第二分散齿体在乳液分散通道中做正反交替旋转剪切撕裂的同时还会受到各圈第一分散齿体和各圈第二分散齿体交替上下震荡；进而使流过乳液分散通道的乳液被充分的剪切撕裂和震荡分散,提高了最终产品的细腻程度。(The invention discloses a water-based paint process system, which comprises a paint dispersing tower, wherein the paint dispersing tower is of a vertical tank structure, the upper end of the paint dispersing tower is provided with a feed inlet, the paint dispersing tower is internally provided with a vertical paint dispersing cavity, the inside of the paint dispersing cavity is coaxially provided with an internal circulating type dispersing mechanism, and the internal circulating type dispersing mechanism can circularly disperse and refine emulsion in the paint dispersing cavity; the invention has simple structure, adopts an internal circulation structure, further improves the dispersion uniformity, and simultaneously, in the dispersion channel, the first dispersion tooth body and each circle of second dispersion tooth body are subjected to alternate vertical oscillation when being subjected to alternate forward and reverse rotation, shearing and tearing in the emulsion dispersion channel; further, the emulsion flowing through the emulsion dispersion channel is sufficiently sheared, torn and dispersed in a vibration manner, and the fineness of the final product is improved.)

1. A water paint process system is characterized in that: including coating dispersion tower (2), coating dispersion tower (2) are vertical tank structure, the upper end of coating dispersion tower (2) is provided with feed inlet (5), coating dispersion tower (2), the inside of coating dispersion tower (2) is vertical coating dispersion chamber (8), the inside of coating dispersion chamber (8) is provided with inner loop formula dispersion mechanism with the axle center, inner loop formula dispersion mechanism can carry out circulating dispersion to the emulsion in coating dispersion chamber (8) and refine.

2. The aqueous coating process system of claim 1, wherein: the internal circulation type dispersing mechanism comprises an outer rotor, an inner rotor and a stator; the inner rotor is coaxial with the inside of the outer rotor, and the stator is coaxial with the inside of the inner rotor; a first motor (4) is arranged on the upper side of the coating material dispersion tower (2), and a second motor (11) is arranged on the lower side of the coating material dispersion tower (2); the first motor (4) can drive the outer rotor to rotate; the second motor can drive the inner rotor to rotate.

3. The aqueous coating process system of claim 2, wherein: the stator comprises a threaded cylinder (12) which is coaxial with the coating dispersion cavity (8), the upper end of the threaded cylinder (12) is coaxially and integrally provided with a fixed disc body (35), a first communication pipe (31) capable of communicating the upper side and the lower side is arranged on the fixed disc body (35), and a first one-way valve (32) with an upward communication direction is arranged in the first communication pipe (31); the outer wall of a screw thread section of thick bamboo (12) is the screw thread, the inside of a screw thread section of thick bamboo (12) is provided with transmission shaft passageway (34) with the axle center link up, the lower extreme of a screw thread section of thick bamboo (12) is with axle center fixed connection the bottom wall body in coating dispersion chamber (8).

4. A water-borne paint process system as set forth in claim 3, wherein: the output end of the second motor (11) is a second output shaft (33), the second output shaft (33) coaxially and upwards penetrates through the transmission shaft channel (34), and a gap is formed between the outer wall of the second output shaft (33) and the inner wall of the transmission shaft channel (34); the outer wall of the upper end of the second output shaft (33) is in running fit with the inner ring of the fixed disc body (35) through a first sealing bearing (36); the upper end of the second output shaft (33) is coaxially and integrally connected with a first transmission shaft (30) with a regular hexagonal section.

5. The aqueous coating process system of claim 4, wherein: the inner rotor comprises an inner cylinder body (17) coaxial with the coating dispersion cavity (8), a disk-shaped transmission seat (19) is coaxially and integrally arranged at the height position of the middle part in the inner cylinder body (17), a first transmission hole (20) which has a regular hexagon section and is matched with the first transmission shaft (30) is coaxially arranged at the axis of the transmission seat (19) in a penetrating way, a second communicating pipe (45) which can communicate the upper side and the lower side is arranged on the transmission seat (19), a second one-way valve with an upward conduction direction is arranged in the second communication pipe (45), the first transmission shaft (30) upwards slides to penetrate through the first transmission hole (20), the transmission seat (19) can slide along the axial direction of the first transmission shaft (30), the rotation of the first transmission shaft (30) can drive the transmission seat (19) to synchronously rotate;

a disc-shaped first threaded hole seat (21) is integrally arranged at the lower end in the inner barrel body (17) coaxially with the axis, a first threaded hole (23) is formed in the axis of the first threaded hole seat (21) in a penetrating manner coaxially with the axis, a third communicating pipe (22) capable of communicating the upper side and the lower side is further arranged on the first threaded hole seat (21), the threaded barrel (12) upwards penetrates through the first threaded hole (23), and the outer wall of the threaded barrel (12) is in threaded fit with the first threaded hole (23); the first threaded hole seat (21) can drive the first threaded hole seat to move up and down by rotating on the threaded cylinder (12);

the fixed disc body (35) is coaxially arranged between the first threaded hole seat (21) and the transmission seat (19), the outer edge of the fixed disc body (35) is in sliding fit with the inner wall of the inner cylinder body (17), an emulsion lower transition cavity (47) is formed between the fixed disc body (35) and the first threaded hole seat (21), an emulsion circulating transmission cavity (46) is formed between the fixed disc body (35) and the transmission seat (19), and an emulsion upper transition cavity (38) is formed on the upper side of the transmission seat (19);

the upper end of the inner cylinder body (17) is integrally provided with an annular outer edge (16); the outer wall of the inner cylinder body (17) is equidistantly distributed with a plurality of circles of first dispersing tooth bodies (18) in a dispersing shape along the axis direction.

6. The aqueous coating process system of claim 5, wherein: the outer rotor comprises a vertical cylindrical shell (15), the inner cylinder (17) is coaxial with a shell cavity in the cylindrical shell (15), and the outer edge (16) at the upper end of the inner cylinder (17) is in sliding fit with the inner wall of the cylindrical shell (15);

an annular cylindrical emulsion dispersing channel (42) is formed between the inner cylinder (17) and the cylindrical shell (15), and a plurality of circles of second dispersing tooth bodies (26) in a dispersing shape are equidistantly distributed on the inner wall of the cylindrical shell (15) along the axial direction;

the distance between every two adjacent upper and lower circles of second dispersing tooth bodies (26) is the same as the distance between every two adjacent upper and lower circles of first dispersing tooth bodies (18);

the tooth tips of the first dispersing tooth bodies (18) are in clearance fit with the inner wall of the cylindrical shell (15), and the tooth tips of the second dispersing tooth bodies (26) are in clearance fit with the outer wall of the inner cylinder body (17); a circle of first dispersing tooth body (18) is arranged in the interval between every two adjacent circles of second dispersing tooth bodies (26);

the upper end and the lower end of the shell (15) are respectively a shell top wall (29) and a shell bottom wall (24); a second transmission hole (28) with a regular hexagonal section is arranged at the axis of the top wall (29) of the shell in a penetrating way; the output end of the first motor (4) is a second transmission shaft (1), the section of the second transmission shaft (1) is a regular hexagon matched with the second transmission hole (28), the second transmission shaft (1) penetrates through the second transmission hole (28) in a sliding mode, the rotation of the second transmission shaft (1) can drive the shell top wall (29) to drive the cylindrical shell (15) to integrally and synchronously rotate, the shell top wall (29) is further provided with a plurality of liquid outlet holes (6) in a hollow mode, a liquid outlet cavity (37) is formed between the shell top wall (29) and the outer edge (16), the lower end of the liquid outlet cavity (37) is communicated with the emulsion upper transition cavity (38), and the upper end of the liquid outlet cavity (37) is communicated with the upper end in the coating dispersion cavity (8) through the plurality of liquid outlet holes (6);

a second threaded hole (25) is formed in the axis of the bottom wall (24) of the shell in a penetrating mode, the threaded cylinder (12) penetrates through the second threaded hole (25) upwards, and the outer wall of the threaded cylinder (12) is in threaded fit with the second threaded hole (25); the rotation of the bottom wall (24) of the shell on the threaded cylinder (12) can drive the shell to move up and down; a liquid inlet cavity (48) is formed between the bottom wall (24) of the shell and the first threaded hole seat (21), and the lower end of the emulsion dispersion channel (42) is communicated with the liquid inlet cavity (48); the outer wall of the upper end of the emulsion dispersion channel (42) is provided with a plurality of circles of liquid suction holes (14) in a circumferential array in a hollow manner;

a cylindrical stirring drum (3) is coaxially arranged on the outer side of the cylindrical shell (15), the top end of the stirring drum (3) is integrally connected with the outer wall of the cylindrical shell (15) through an annular inner edge (13), and the bottom end of the stirring drum (3) is arranged at a distance from the bottom surface of the coating dispersion cavity (8);

an annular cylindrical liquid lifting channel (27) is formed between the stirring cylinder (3) and the cylindrical shell (15), the outer end of each liquid suction hole (14) is communicated with the upper end of the liquid lifting channel (27), and the lower end of each liquid lifting channel (27) is communicated with the bottom in the coating dispersion cavity (8);

a plurality of stirring paddles (9) are arranged on the outer wall of the stirring cylinder (3) in an array mode, and a plurality of disturbance blades (10) are arranged on the lower end outline of the stirring cylinder (3).

7. The dispersion process of an aqueous coating process system according to claim 6, wherein: the method comprises the following steps:

step one, continuously introducing the emulsion which is prepared in proportion but not fully refined into a coating dispersion cavity (8) through a feed inlet (5) until the emulsion in the coating dispersion cavity (8) is completely immersed into an internal circulation type dispersion mechanism;

step two, the first motor (4) and the second motor (11) respectively and independently control the rotation of the second transmission shaft (1) and the first transmission shaft (30); the rotation of the second transmission shaft (1) and the first transmission shaft (30) can drive the inner cylinder (17) and the cylindrical shell (15) to synchronously rotate, and the transmission structures of the second transmission shaft (1) and the first transmission shaft (30) cannot limit the axial movement of the inner cylinder (17) and the cylindrical shell (15);

at the moment, the first motor (4) and the second motor (11) are driven simultaneously, and the rotation output directions of the first motor (4) and the second motor (11) are periodically changed, so that the equipment is periodically operated in a reciprocating cycle;

any one of a number of periodic states includes: the working state A is switched to the working state B immediately after running for preset time, and the working state B is switched back to the working state A immediately after running for preset time;

the operation is periodically and repeatedly carried out according to the rule until the emulsion in the coating dispersion cavity (8) is completely sheared and dispersed into fine water-based coating dispersion liquid;

in the A operating state: the inner cylinder body (17) rotates forwards and the cylindrical shell (15) rotates backwards, the rotating speeds of the inner cylinder body (17) and the cylindrical shell (15) are controlled to be equal, the first threaded hole seat (21) can rotate forwards on the threaded cylinder (12) by the forward rotation of the inner cylinder body (17), and the inner cylinder body (17) is enabled to integrally move downwards along the threaded cylinder (12); the reverse rotation of the cylindrical shell (15) can lead the shell bottom wall (24) to reversely rotate on the thread cylinder (12), thereby leading the whole cylindrical shell (15) to be displaced upwards along the thread cylinder (12); in the process of the working state A, the volume of the emulsion circulating and conveying cavity (46) is gradually reduced, each circle of the first dispersing tooth bodies (18) rotates forwards along the axis in the emulsion dispersing channel (42) and moves downwards at the same time, and each circle of the second dispersing tooth bodies (26) rotates backwards along the axis in the emulsion dispersing channel (42) and moves upwards at the same time;

in the B operating state: the inner cylinder body (17) rotates reversely and the cylindrical shell (15) rotates positively, the rotating speeds of the inner cylinder body (17) and the cylindrical shell (15) are controlled to be equal, the reverse rotation of the inner cylinder body (17) can enable the first threaded hole seat (21) to rotate reversely on the threaded cylinder (12), and then the whole inner cylinder body (17) moves upwards along the threaded cylinder (12); the forward rotation of the cylindrical shell (15) can lead the shell bottom wall (24) to rotate forward on the threaded cylinder (12), and further lead the whole cylindrical shell (15) to displace downwards along the threaded cylinder (12); in the process of the working state B, the volume of the emulsion circulating and conveying cavity (46) is gradually increased, each circle of the first dispersing tooth body (18) rotates reversely along the axis in the emulsion dispersing channel (42) and moves upwards at the same time, and each circle of the second dispersing tooth body (26) rotates forwards along the axis in the emulsion dispersing channel (42) and moves downwards at the same time;

after the working state A and the working state B are periodically linked up: the volume of the emulsion circulation conveying cavity (46) is periodically increased and decreased, and each circle of the first dispersing tooth body (18) and each circle of the second dispersing tooth body (26) do alternate up-and-down oscillating motion while doing alternate positive and negative rotating motion in the emulsion dispersing channel (42); in the periodic operation process, the time of a single working state A and the time of a single working state B are respectively controlled, so that each circle of the first dispersing gear (18) always oscillates up and down in the interval between two adjacent circles of the second dispersing gear (26), and the phenomenon that the second dispersing gear (26) is consistent with the first dispersing gear (18) in height to generate interference is avoided;

when the volume of the emulsion circulating and conveying cavity (46) is increased, negative pressure can be formed in the emulsion circulating and conveying cavity (46), emulsion at the bottom of the coating dispersing cavity (8) sequentially passes through the liquid lifting channel (27), the liquid sucking holes (14) for a plurality of circles, the emulsion dispersing channel (42), the liquid inlet cavity (48), the third communicating pipe (22) and the emulsion lower transition cavity (47) under the action of the negative pressure and is finally sucked into the emulsion circulating and conveying cavity (46) through the first one-way valve (32) in the first communicating pipe (31);

when the volume of the emulsion circulating and conveying cavity (46) is reduced, positive pressure is formed in the emulsion circulating and conveying cavity (46), the emulsion in the emulsion circulating and conveying cavity (46) is extruded upwards to the emulsion upper transition cavity (38) through a second one-way valve in a second communicating pipe (45), the emulsion in the emulsion upper transition cavity (38) is continuously extruded upwards to the liquid outlet cavity (37), and the emulsion in the liquid outlet cavity (37) is finally extruded to the top in the coating dispersing cavity (8) through the liquid outlet holes (6); the emulsion at the top of the coating material dispersion cavity (8) can descend to the bottom of the coating material dispersion cavity (8) again;

according to the rule, the volume of the coating dispersion cavity (8) is periodically increased and decreased to generate the final effect that the emulsion at the bottom of the coating dispersion cavity (8) is continuously conveyed to flow through the emulsion dispersion channel (42) and is finally extruded to the top of the coating dispersion cavity (8), and the emulsion at the top of the coating dispersion cavity (8) falls to the bottom of the coating dispersion cavity (8) again; thereby forming a flowing internal circulation in the whole coating material dispersing tower (2);

when the emulsion flows through the emulsion dispersing channel (42), the first dispersing tooth bodies (18) and the second dispersing tooth bodies (26) of each circle are subjected to forward and reverse alternate rotation, shearing and tearing in the emulsion dispersing channel (42) and are also subjected to alternate up and down oscillation of the first dispersing tooth bodies (18) and the second dispersing tooth bodies (26) of each circle; thereby leading the emulsion flowing through the emulsion dispersing channel (42) to be sufficiently sheared, torn and vibrated to disperse;

step three, discharging all the emulsion in the coating material dispersing tower (2) after the step two is continued for the preset time.

8. The dispersion process of an aqueous coating process system according to claim 7, wherein:

the emulsion to be dispersed which is led into the coating dispersion cavity (8) comprises the following components in percentage by weight:

Technical Field

The invention belongs to the field of paint preparation.

Background

The water paint is harmless to human body, does not pollute environment, has plump paint film, is glittering and translucent, has good flexibility, has the characteristics of water resistance, wear resistance, aging resistance, yellowing resistance, fast drying, convenient use and the like, is gradually replacing the position of oil paint, however, the dispersion process of the water paint in the preparation process is very important; the existing dispersing equipment is a pure rotating shearing dispersing mode, and the dispersing degree of the existing dispersing equipment is difficult to meet the requirement of more fineness; in addition, the dispersion is not uniform, and precipitation is likely to occur.

Disclosure of Invention

The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides a water-based paint process system with finer dispersion degree, a preparation process and a component distribution ratio thereof.

The technical scheme is as follows: in order to achieve the purpose, the water-based paint process system comprises a paint dispersing tower, wherein the paint dispersing tower is of a vertical tank structure, a feed inlet is formed in the upper end of the paint dispersing tower, a vertical paint dispersing cavity is formed in the paint dispersing tower, an internal circulating type dispersing mechanism is coaxially arranged in the paint dispersing cavity, and the internal circulating type dispersing mechanism can be used for circularly dispersing and refining emulsion in the paint dispersing cavity.

Further, the internal circulation type dispersing mechanism comprises an outer rotor, an inner rotor and a stator; the inner rotor is coaxial with the inside of the outer rotor, and the stator is coaxial with the inside of the inner rotor; a first motor is arranged on the upper side of the coating dispersion tower, and a second motor is arranged on the lower side of the coating dispersion tower; the first motor can drive the outer rotor to rotate; the second motor can drive the inner rotor to rotate.

Further, the stator comprises a threaded cylinder which is coaxial with the coating dispersion cavity, the upper end of the threaded cylinder is coaxially and integrally provided with a fixed disc body, a first communication pipe capable of communicating the upper side and the lower side is arranged on the fixed disc body, and a first one-way valve with an upward conduction direction is arranged in the first communication pipe; the outer wall of a screw thread section of thick bamboo is the screw thread, the inside of a screw thread section of thick bamboo is provided with the transmission shaft passageway with the axle center link up, the lower extreme of a screw thread section of thick bamboo is with axle center fixed connection the bottom wall body in coating dispersion chamber.

Furthermore, the output end of the second motor is a second output shaft, the second output shaft coaxially and upwardly penetrates through the transmission shaft channel, and a gap is formed between the outer wall of the second output shaft and the inner wall of the transmission shaft channel; the outer wall of the upper end of the second output shaft is in running fit with the inner ring of the fixed disc body through a first sealing bearing; and the upper end of the second output shaft is coaxially and integrally connected with a first transmission shaft with a regular hexagonal section.

Further, the inner rotor comprises an inner cylinder body which is coaxial with the coating dispersion cavity, a disc-shaped transmission seat is integrally arranged at the height position of the middle part in the cylinder of the inner cylinder body coaxially, a first transmission hole which is in a regular hexagon in cross section and matched with the first transmission shaft is arranged at the position of the axis of the transmission seat in a penetrating mode coaxially, a second communication pipe which can be communicated with the upper side and the lower side is arranged on the transmission seat, a second one-way valve with an upward conduction direction is arranged in the second communication pipe, the first transmission shaft upwards slides and penetrates through the first transmission hole, the transmission seat can slide along the axis direction of the first transmission shaft, and the rotation of the first transmission shaft can drive the transmission seat to synchronously rotate;

the lower end in the barrel of the inner barrel body is coaxially and integrally provided with a disc-shaped first threaded hole seat, the axis of the first threaded hole seat is coaxially communicated with a first threaded hole, the first threaded hole seat is also provided with a third communicating pipe capable of communicating the upper side and the lower side, the threaded barrel upwards penetrates through the first threaded hole, and the outer wall of the threaded barrel is in threaded fit with the first threaded hole; the first threaded hole seat can drive the first threaded hole seat to move up and down by rotating on the threaded cylinder;

the fixed disc body is coaxial between the first threaded hole seat and the transmission seat, the outer edge of the fixed disc body is in sliding fit with the inner wall of the inner cylinder body, an emulsion lower transition cavity is formed between the fixed disc body and the first threaded hole seat, an emulsion circulating transmission cavity is formed between the fixed disc body and the transmission seat, and an emulsion upper transition cavity is formed on the upper side of the transmission seat;

the upper end of the inner cylinder body is integrally provided with an annular outer edge; a plurality of circles of first dispersing tooth bodies in a dispersing shape are equidistantly distributed on the outer wall of the inner cylinder body along the axis direction.

Further, the outer rotor comprises a vertical cylindrical shell, the inner cylinder is coaxially arranged in a shell cavity in the cylindrical shell, and the outer edge of the upper end of the inner cylinder is in sliding fit with the inner wall of the cylindrical shell;

an annular cylindrical emulsion dispersing channel is formed between the inner cylinder and the cylindrical shell, and a plurality of circles of second dispersing tooth bodies in a dispersing shape are equidistantly distributed on the inner wall of the cylindrical shell along the axis direction;

the distance between every two adjacent upper and lower circles of second dispersing tooth bodies is the same as the distance between every two adjacent upper and lower circles of first dispersing tooth bodies;

the tooth tips of the first dispersing tooth bodies are in clearance fit with the inner wall of the cylindrical shell, and the tooth tips of the second dispersing tooth bodies are in clearance fit with the outer wall of the inner cylinder; a circle of first dispersing tooth body is arranged in an interval between every two adjacent circles of second dispersing tooth bodies;

the upper end and the lower end of the shell are respectively a shell top wall and a shell bottom wall; a second transmission hole with a regular hexagonal section is arranged at the axis of the top wall of the shell in a penetrating way; the output end of the first motor is a second transmission shaft, the section of the second transmission shaft is a regular hexagon matched with the second transmission hole, the second transmission shaft penetrates through the second transmission hole in a sliding mode, the rotation of the second transmission shaft can drive the top wall of the shell to drive the cylindrical shell to integrally and synchronously rotate, a plurality of liquid outlet holes are further hollowed in the top wall of the shell, a liquid outlet cavity is formed between the top wall of the shell and the outer edge, the lower end of the liquid outlet cavity is communicated with the transition cavity on the emulsion, and the upper end of the liquid outlet cavity is communicated with the upper end of the coating dispersion cavity through the liquid outlet holes;

a second threaded hole is formed in the axis of the bottom wall of the shell in a penetrating mode, the threaded cylinder penetrates through the second threaded hole upwards, and the outer wall of the threaded cylinder is in threaded fit with the second threaded hole; the rotation of the bottom wall of the shell on the threaded cylinder can drive the shell to move up and down; a liquid inlet cavity is formed between the bottom wall of the shell and the first threaded hole seat, and the lower end of the emulsion dispersing channel is communicated with the liquid inlet cavity; the outer wall of the upper end of the emulsion dispersion channel is provided with a plurality of circles of liquid suction holes in a circumferential array in a hollow manner;

a cylindrical stirring barrel is coaxially arranged on the outer side of the cylindrical shell, the top end of the stirring barrel is integrally connected with the outer wall of the cylindrical shell through an annular inner edge, and the bottom end of the stirring barrel is arranged at a distance from the bottom surface of the coating dispersion cavity;

an annular cylindrical liquid lifting channel is formed between the mixing drum and the cylindrical shell, the outer end of each liquid sucking hole is communicated with the upper end of the liquid lifting channel, and the lower end of each liquid lifting channel is communicated with the bottom in the coating dispersion cavity;

a plurality of stirring paddles are arranged on the outer wall of the stirring cylinder in an array mode, and a plurality of disturbance blades are arranged on the lower end outline of the stirring cylinder.

Further, a dispersion process of the water-based paint process system comprises the following steps:

step one, continuously introducing the emulsion which is prepared in proportion but not fully refined into a coating dispersion cavity through a feed inlet until the emulsion in the coating dispersion cavity is completely immersed into an internal circulation type dispersion mechanism;

the first motor and the second motor respectively and independently control the rotation of the second transmission shaft and the first transmission shaft; the rotation of the second transmission shaft and the first transmission shaft can drive the inner cylinder and the cylindrical shell to synchronously rotate respectively, and the transmission structures of the second transmission shaft and the first transmission shaft cannot limit the axial movement of the inner cylinder and the cylindrical shell;

at the moment, the first motor and the second motor are driven simultaneously, and the rotation output directions of the first motor and the second motor are periodically changed, so that the equipment is in periodic reciprocating cycle operation;

any one of a number of periodic states includes: the working state A is switched to the working state B immediately after running for preset time, and the working state B is switched back to the working state A immediately after running for preset time;

the operation is periodically and repeatedly carried out according to the rule until the emulsion in the coating dispersion cavity is completely sheared and dispersed into fine water-based coating dispersion liquid;

in the A operating state: the inner cylinder body rotates forwards and the cylindrical shell rotates backwards, the rotating speeds of the inner cylinder body and the cylindrical shell are controlled to be equal, the first threaded hole seat can rotate forwards on the threaded cylinder by the forward rotation of the inner cylinder body, and the inner cylinder body is enabled to move downwards along the threaded cylinder integrally; the reverse rotation of the cylindrical shell can enable the bottom wall of the shell to reversely rotate on the threaded cylinder, and further enable the cylindrical shell to integrally displace upwards along the threaded cylinder; in the working state A, the volume of the emulsion circulating conveying cavity is gradually reduced, each circle of first dispersing tooth body rotates forwards along the axis in the emulsion dispersing channel and moves downwards, and each circle of second dispersing tooth body rotates backwards along the axis in the emulsion dispersing channel and moves upwards;

in the B operating state: the inner cylinder body rotates reversely and the cylindrical shell rotates positively, the rotating speeds of the inner cylinder body and the cylindrical shell are controlled to be equal, the first threaded hole seat can rotate reversely on the threaded cylinder through the reverse rotation of the inner cylinder body, and the inner cylinder body is enabled to move upwards along the threaded cylinder integrally; the positive rotation of the cylindrical shell can lead the bottom wall of the shell to rotate positively on the threaded cylinder, and further lead the whole cylindrical shell to displace downwards along the threaded cylinder; in the process of the working state B, the volume of the emulsion circulating conveying cavity is gradually increased, each circle of first dispersing tooth body rotates reversely along the axis in the emulsion dispersing channel and moves upwards at the same time, and each circle of second dispersing tooth body rotates forwards along the axis in the emulsion dispersing channel and moves downwards at the same time;

after the working state A and the working state B are periodically linked up: the volume of the emulsion circulating transmission cavity is periodically increased and decreased, and each circle of the first dispersing tooth body and each circle of the second dispersing tooth body do alternate up-and-down oscillating motion while doing alternate positive and negative rotating motion in the emulsion dispersing channel; in the process of the periodic operation, the time of the single working state A and the time of the single working state B are respectively controlled, so that each circle of the first dispersing tooth body always vibrates up and down in the interval between the adjacent upper and lower circles of the second dispersing tooth body, and the phenomenon that the second dispersing tooth body is consistent with the first dispersing tooth body in height to generate interference can not occur;

when the volume of the emulsion circulating and conveying cavity is increased, negative pressure can be formed in the emulsion circulating and conveying cavity, and emulsion at the bottom of the coating dispersing cavity is sequentially sucked into the emulsion circulating and conveying cavity through the liquid lifting channel, the plurality of circles of liquid sucking holes, the emulsion dispersing channel, the liquid inlet cavity, the third communicating pipe and the emulsion lower transition cavity under the action of the negative pressure and finally through the first one-way valve in the first communicating pipe;

when the volume of the emulsion circulating and conveying cavity is reduced, positive pressure is formed in the emulsion circulating and conveying cavity, then the emulsion in the emulsion circulating and conveying cavity is upwards extruded into an emulsion upper transition cavity through a second one-way valve in a second communicating pipe, then the emulsion in the emulsion upper transition cavity is continuously upwards extruded into a liquid outlet cavity, and finally the emulsion in the liquid outlet cavity is extruded to the top in the coating dispersing cavity through a plurality of liquid outlet holes; the emulsion at the top of the coating dispersion cavity can descend to the bottom of the coating dispersion cavity again;

according to the rule, the volume of the coating dispersion cavity is periodically increased and decreased to generate the final effect that the emulsion at the bottom of the coating dispersion cavity is continuously conveyed to flow through the emulsion dispersion channel and is finally extruded to the top of the coating dispersion cavity, and the emulsion at the top of the coating dispersion cavity is lowered to the bottom of the coating dispersion cavity again; thereby forming a flowing internal circulation in the whole coating material dispersing tower;

when the emulsion flows through the emulsion dispersing channel, each circle of the first dispersing tooth body and each circle of the second dispersing tooth body are subjected to forward and reverse alternate rotation, shearing and tearing in the emulsion dispersing channel, and are also subjected to alternate up and down oscillation; further leading the emulsion flowing through the emulsion dispersing channel to be sufficiently sheared, torn and vibrated to be dispersed;

and step three, discharging all the emulsion in the coating dispersion tower after the step two continues for the preset time.

Further, the emulsion to be dispersed introduced into the coating dispersion cavity is prepared from the following components in percentage by weight:

has the advantages that: the invention has simple structure, adopts an internal circulation structure, further improves the dispersion uniformity, and simultaneously, in the dispersion channel, the first dispersion tooth body and each circle of second dispersion tooth body are subjected to alternate vertical oscillation when being subjected to alternate forward and reverse rotation, shearing and tearing in the emulsion dispersion channel; further, the emulsion flowing through the emulsion dispersion channel is sufficiently sheared, torn and dispersed in a vibration manner, and the fineness of the final product is improved.

Drawings

FIG. 1 is a schematic view of a first cut-away configuration of the apparatus;

FIG. 2 is a second schematic sectional view of the apparatus;

FIG. 3 is a third schematic sectional view of the apparatus;

FIG. 4 is an enlarged partial schematic view of FIG. 3 at 39;

FIG. 5 is an enlarged fragmentary view at 40 of FIG. 3;

FIG. 6 is an enlarged, upper portion of FIG. 5;

FIG. 7 is an enlarged partial schematic view of FIG. 3 at 41;

FIG. 8 is a schematic view of the cut-away structure of the device with the inner and outer rotors hidden;

FIG. 9 is a schematic view of the inner rotor cut-away configuration of the device;

FIG. 10 is a schematic view of a cut-away structure of an outer rotor of the apparatus;

FIG. 11 is a schematic view of the engagement of a threaded cylinder with an output shaft;

fig. 12 is a schematic view of the cut-away structure of fig. 11.

Detailed Description

The present invention will be further described with reference to the accompanying drawings.

The water-based paint process system shown in the attached drawings 1 to 12 comprises a paint dispersing tower 2, wherein the paint dispersing tower 2 is of a vertical tank structure, a feed inlet 5 is formed in the upper end of the paint dispersing tower 2, a vertical paint dispersing cavity 8 is formed in the paint dispersing tower 2, an internal circulating type dispersing mechanism is coaxially arranged in the paint dispersing cavity 8, and the internal circulating type dispersing mechanism can circularly disperse and refine emulsion in the paint dispersing cavity 8.

The internal circulation type dispersing mechanism comprises an outer rotor, an inner rotor and a stator; the inner rotor is coaxial with the inside of the outer rotor, and the stator is coaxial with the inside of the inner rotor; a first motor 4 is arranged on the upper side of the coating material dispersing tower 2, and a second motor 11 is arranged on the lower side of the coating material dispersing tower 2; the first motor 4 can drive the outer rotor to rotate; the second motor can drive the inner rotor to rotate.

The stator comprises a threaded cylinder 12 which is coaxial with the coating dispersion cavity 8, the upper end of the threaded cylinder 12 is coaxially and integrally provided with a fixed disc body 35, a first communication pipe 31 which can communicate the upper side and the lower side is arranged on the fixed disc body 35, and a first one-way valve 32 with an upward communication direction is arranged in the first communication pipe 31; the outer wall of a screw thread section of thick bamboo 12 is the screw thread, the inside of a screw thread section of thick bamboo 12 is provided with transmission shaft passageway 34 with the axle center link up, the lower extreme of a screw thread section of thick bamboo 12 is with axle center fixed connection the bottom wall body of coating dispersion chamber 8.

The output end of the second motor 11 is a second output shaft 33, the second output shaft 33 coaxially and upwardly penetrates through the transmission shaft channel 34, and a gap is formed between the outer wall of the second output shaft 33 and the inner wall of the transmission shaft channel 34; the outer wall of the upper end of the second output shaft 33 is in running fit with the inner ring of the fixed disc 35 through a first sealing bearing 36; the upper end of the second output shaft 33 is coaxially and integrally connected with a first transmission shaft 30 with a regular hexagonal cross section.

The inner rotor comprises an inner cylinder body 17 which is coaxial with the coating dispersion cavity 8, a disc-shaped transmission seat 19 is coaxially and integrally arranged at the height position of the middle part in the cylinder of the inner cylinder body 17, a first transmission hole 20 which is in a regular hexagon in section and matched with the first transmission shaft 30 is coaxially and penetratingly arranged at the axis position of the transmission seat 19, a second communication pipe 45 which can be communicated with the upper side and the lower side is arranged on the transmission seat 19, a second one-way valve with an upward conduction direction is arranged in the second communication pipe 45, the first transmission shaft 30 upwards slides and penetrates through the first transmission hole 20, the transmission seat 19 can slide along the axis direction of the first transmission shaft 30, and the rotation of the first transmission shaft 30 can drive the transmission seat 19 to synchronously rotate;

a disc-shaped first threaded hole seat 21 is integrally arranged at the lower end in the barrel of the inner barrel body 17 coaxially with the axis, a first threaded hole 23 is formed in the axis of the first threaded hole seat 21 in a penetrating manner coaxially with the axis, a third communicating pipe 22 capable of communicating the upper side and the lower side is further arranged on the first threaded hole seat 21, the threaded barrel 12 upwards penetrates through the first threaded hole 23, and the outer wall of the threaded barrel 12 is in threaded fit with the first threaded hole 23; the rotation of the first threaded hole seat 21 on the threaded cylinder 12 can drive the first threaded hole seat to move up and down;

the fixed disc body 35 is coaxially arranged between the first threaded hole seat 21 and the transmission seat 19, the outer edge of the fixed disc body 35 is in sliding fit with the inner wall of the inner cylinder body 17, an emulsion lower transition cavity 47 is formed between the fixed disc body 35 and the first threaded hole seat 21, an emulsion circulating transmission cavity 46 is formed between the fixed disc body 35 and the transmission seat 19, and an emulsion upper transition cavity 38 is formed on the upper side of the transmission seat 19;

the upper end of the inner cylinder body 17 is integrally provided with an annular outer edge 16; a plurality of circles of first dispersing tooth bodies 18 in a dispersing shape are equidistantly distributed on the outer wall of the inner cylinder body 17 along the axis direction.

The outer rotor comprises a vertical cylindrical shell 15, the inner cylinder 17 is coaxial with a shell cavity in the cylindrical shell 15, and the outer edge 16 at the upper end of the inner cylinder 17 is in sliding fit with the inner wall of the cylindrical shell 15;

an annular cylindrical emulsion dispersing channel 42 is formed between the inner cylinder 17 and the cylindrical shell 15, and a plurality of circles of second dispersing tooth bodies 26 in a dispersing shape are distributed on the inner wall of the cylindrical shell 15 at equal intervals along the axial direction;

the distance between every two adjacent upper and lower circles of second dispersing tooth bodies 26 is the same as the distance between every two adjacent upper and lower circles of first dispersing tooth bodies 18;

the tooth tips of the first dispersing tooth bodies 18 are in clearance fit with the inner wall of the cylindrical shell 15, and the tooth tips of the second dispersing tooth bodies 26 are in clearance fit with the outer wall of the inner cylinder body 17; a circle of first dispersing tooth body 18 is arranged in the interval between every two adjacent circles of second dispersing tooth bodies 26;

the upper end and the lower end of the shell 15 are respectively a shell top wall 29 and a shell bottom wall 24; a second transmission hole 28 with a regular hexagonal cross section is arranged at the axis of the top wall 29 of the shell in a penetrating way; the output end of the first motor 4 is a second transmission shaft 1, the cross section of the second transmission shaft 1 is a regular hexagon matched with the second transmission hole 28, the second transmission shaft 1 slides through the second transmission hole 28, the rotation of the second transmission shaft 1 can drive the shell top wall 29 to drive the cylindrical shell 15 to integrally and synchronously rotate, the shell top wall 29 is further hollowed with a plurality of liquid outlet holes 6, a liquid outlet cavity 37 is formed between the shell top wall 29 and the outer edge 16, the lower end of the liquid outlet cavity 37 is communicated with the emulsion upper transition cavity 38, and the upper end of the liquid outlet cavity 37 is communicated with the upper end in the coating dispersion cavity 8 through the plurality of liquid outlet holes 6;

a second threaded hole 25 is formed in the axis of the bottom wall 24 of the housing in a penetrating manner, the threaded cylinder 12 upwardly penetrates through the second threaded hole 25, and the outer wall of the threaded cylinder 12 is in threaded fit with the second threaded hole 25; the rotation of the bottom wall 24 of the shell on the threaded cylinder 12 can drive the shell to move up and down; a liquid inlet cavity 48 is formed between the bottom wall 24 of the shell and the first threaded hole seat 21, and the lower end of the emulsion dispersing channel 42 is communicated with the liquid inlet cavity 48; a plurality of circles of liquid suction holes 14 are arranged in the outer wall of the upper end of the emulsion dispersion channel 42 in a circumferential array in a hollow manner;

a cylindrical stirring drum 3 is coaxially arranged on the outer side of the cylindrical shell 15, the top end of the stirring drum 3 is integrally connected with the outer wall of the cylindrical shell 15 through an annular inner edge 13, and the bottom end of the stirring drum 3 is arranged at a distance from the bottom surface of the coating dispersion cavity 8;

an annular cylindrical liquid lifting channel 27 is formed between the stirring cylinder 3 and the cylindrical shell 15, the outer end of each liquid suction hole 14 is communicated with the upper end of the liquid lifting channel 27, and the lower end of each liquid lifting channel 27 is communicated with the bottom in the coating material dispersing cavity 8;

a plurality of stirring paddles 9 are arranged on the outer wall of the stirring cylinder 3 in an array mode, and a plurality of disturbance blades 10 are arranged on the lower end outline of the stirring cylinder 3.

The dispersion process and the working principle of the water-based paint process system comprise the following steps:

step one, continuously introducing the emulsion which is prepared in proportion but not fully refined into a coating dispersion cavity 8 through a feed inlet 5 until the emulsion in the coating dispersion cavity 8 is completely immersed in an internal circulation type dispersion mechanism;

step two, the first motor 4 and the second motor 11 respectively and independently control the rotation of the second transmission shaft 1 and the first transmission shaft 30; the rotation of the second transmission shaft 1 and the first transmission shaft 30 can drive the inner cylinder 17 and the cylindrical shell 15 to synchronously rotate, and the transmission structures of the second transmission shaft 1 and the first transmission shaft 30 cannot limit the axial movement of the inner cylinder 17 and the cylindrical shell 15;

at the moment, the first motor 4 and the second motor 11 are driven simultaneously, and the rotation output directions of the first motor 4 and the second motor 11 are periodically changed, so that the equipment is operated in a periodic reciprocating cycle;

any one of a number of periodic states includes: the working state A is switched to the working state B immediately after running for preset time, and the working state B is switched back to the working state A immediately after running for preset time;

the operation is periodically and repeatedly carried out according to the rule until the emulsion in the coating dispersion cavity 8 is completely sheared and dispersed into fine water-based coating dispersion liquid;

in the A operating state: the inner cylinder body 17 rotates forwards and the cylindrical shell 15 rotates backwards, the rotating speeds of the inner cylinder body 17 and the cylindrical shell 15 are controlled to be equal, the first threaded hole seat 21 rotates forwards on the threaded cylinder 12 by the aid of the forward rotation of the inner cylinder body 17, and accordingly the inner cylinder body 17 is displaced downwards along the threaded cylinder 12; the reverse rotation of the cylindrical housing 15 causes the housing bottom wall 24 to rotate in the reverse direction on the threaded cylinder 12, thereby displacing the cylindrical housing 15 as a whole upward along the threaded cylinder 12; in the process of the working state A, the volume of the emulsion circulation conveying cavity 46 is gradually reduced, each circle of the first dispersing tooth bodies 18 do forward rotation and downward movement along the axis in the emulsion dispersing channel 42, and each circle of the second dispersing tooth bodies 26 do reverse rotation and upward movement along the axis in the emulsion dispersing channel 42;

in the B operating state: the inner cylinder body 17 rotates reversely, the cylindrical shell 15 rotates forwardly, the rotating speeds of the inner cylinder body 17 and the cylindrical shell 15 are controlled to be equal, the first threaded hole seat 21 rotates reversely on the threaded cylinder 12 due to the reverse rotation of the inner cylinder body 17, and the inner cylinder body 17 is displaced upwards along the threaded cylinder 12 integrally; the forward rotation of the cylindrical shell 15 causes the shell bottom wall 24 to rotate forward on the threaded cylinder 12, and further causes the cylindrical shell 15 to displace downward along the threaded cylinder 12 as a whole; in the process of the working state B, the volume of the emulsion circulation conveying cavity 46 is gradually increased, each circle of the first dispersing tooth bodies 18 rotates reversely along the axis in the emulsion dispersing channel 42 and moves upwards at the same time, and each circle of the second dispersing tooth bodies 26 rotates forwards along the axis in the emulsion dispersing channel 42 and moves downwards at the same time;

after the working state A and the working state B are periodically linked up: the volume of the emulsion circulation transmission cavity 46 is periodically changed into larger volume and smaller volume, and each circle of the first dispersing tooth bodies 18 and each circle of the second dispersing tooth bodies 26 do alternate up-and-down oscillating motion while doing alternate forward and reverse rotating motion in the emulsion dispersing channel 42; in the periodic operation process, the time of the single working state A and the time of the single working state B are respectively controlled, so that each circle of the first dispersing tooth body 18 always oscillates up and down in the interval between the adjacent upper and lower circles of the second dispersing tooth bodies 26, and the phenomenon that the second dispersing tooth bodies 26 are consistent in height with the first dispersing tooth bodies 18 to generate interference is avoided;

when the volume of the emulsion circulating and conveying cavity 46 is increased, negative pressure is formed in the emulsion circulating and conveying cavity 46, emulsion at the bottom of the coating dispersing cavity 8 is sequentially sucked into the emulsion circulating and conveying cavity 46 through the liquid lifting channel 27, the plurality of circles of liquid sucking holes 14, the emulsion dispersing channel 42, the liquid inlet cavity 48, the third communicating pipe 22 and the emulsion lower transition cavity 47 under the action of the negative pressure, and finally is sucked into the emulsion circulating and conveying cavity 46 through the first one-way valve 32 in the first communicating pipe 31;

when the volume of the emulsion circulating and conveying cavity 46 is reduced, positive pressure is formed in the emulsion circulating and conveying cavity 46, so that the emulsion in the emulsion circulating and conveying cavity 46 is upwards extruded into the emulsion upper transition cavity 38 through a second one-way valve in a second communicating pipe 45, the emulsion in the emulsion upper transition cavity 38 is continuously upwards extruded into the liquid outlet cavity 37, and the emulsion in the liquid outlet cavity 37 is finally extruded to the top of the coating dispersing cavity 8 through the liquid outlet holes 6; the emulsion at the top of the coating material dispersion cavity 8 can descend to the bottom of the coating material dispersion cavity 8 again;

according to the above rule, the final effect of the periodic increase and decrease in the volume of the paint dispersing chamber 8 is that the emulsion at the bottom of the paint dispersing chamber 8 is continuously transferred to flow through the emulsion dispersing channel 42 and is finally extruded to the top of the paint dispersing chamber 8, and the emulsion at the top of the paint dispersing chamber 8 falls to the bottom of the paint dispersing chamber 8 again; thereby forming a flowing internal circulation in the whole coating material dispersing tower 2;

when the emulsion flows through the emulsion dispersing channel 42, the circles of first dispersing tooth bodies 18 and the circles of second dispersing tooth bodies 26 are alternately rotated, sheared and torn in the emulsion dispersing channel 42 in a positive and negative mode, and simultaneously, the circles of first dispersing tooth bodies 18 and the circles of second dispersing tooth bodies 26 alternately vibrate up and down; thereby leading the emulsion flowing through the emulsion dispersing channel 42 to be sufficiently sheared, torn and vibrated and dispersed;

and step three, discharging all the emulsion in the coating material dispersing tower 2 after the step two is continued for the preset time.

The ratio of the emulsion to be dispersed which is led into the coating dispersion cavity 8 calculated by weight is as follows:

the above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.