阅读说明：本技术 一种铅锭的自动拆包加料装置 (Automatic unpacking and feeding device for lead ingots ) 是由 罗杨漾 罗宏伟 于 2019-10-10 设计创作，主要内容包括：本发明公开了一种铅锭的自动拆包加料装置,旨在提供一种全自动拆包、加料的铅锭的自动拆包加料装置。它包括拆包机、加料机和控制设备,所述的拆包机和加料机均与控制设备电连接,所述的拆包机上设有电热刀,所述的电热刀安装在拆包机上,所述的电热刀与控制设备电连接,所述的加料机上设有加料台,所述的加料台安装在加料机上,所述的加料台表面设有滚轮,所述的滚轮与加料台滚动连接,所述的加料台设有推料机,所述的推料机安装在加料台,所述的推料机与单片机电连接。本发明的有益效果是：全自动拆包、加料；工作效率高；保证人员的安全；节约成本。(The invention discloses an automatic unpacking and feeding device for lead ingots, and aims to provide an automatic unpacking and feeding device for lead ingots, which is used for full-automatic unpacking and feeding. It includes bale breaker, feeder and controlgear, bale breaker and feeder all be connected with the controlgear electricity, the bale breaker on be equipped with the electric heat sword, the electric heat sword install on the bale breaker, the electric heat sword be connected with the controlgear electricity, the feeder on be equipped with the charging platform, the charging platform install on the feeder, the charging platform surface be equipped with the gyro wheel, gyro wheel and charging platform roll connection, the charging platform be equipped with the pusher, the pusher install at the charging platform, pusher and single chip microcomputer electricity be connected. The invention has the beneficial effects that: fully-automatic unpacking and feeding; the working efficiency is high; the safety of personnel is ensured; and the cost is saved.)

1. An automatic unpacking and feeding device for lead ingots is characterized by comprising an unpacking machine (2), a feeding machine (3) and a control device (1), the bale breaker (2) and the charging machine (3) are electrically connected with the control equipment (1), the bale breaker (2) is provided with an electric heating knife (4), the electric heating knife (4) is arranged on the bale breaker (2), the electric heating knife (4) is electrically connected with the control device (1), the charging machine (3) is provided with a charging platform (5), the feeding table (5) is arranged on the feeding machine (3), the surface of the feeding table (5) is provided with a roller (6), the roller (6) is connected with the feeding platform (5) in a rolling way, the feeding platform (5) is provided with a pusher (26), the pusher (26) is arranged on the feeding table (5), and the pusher (26) is electrically connected with the control equipment (1).

2. The automatic unpacking and feeding device for the lead ingots according to claim 1, wherein the control equipment (1) comprises a distribution box (7), a switch (8) and a single chip microcomputer (9), one end of the switch (8) is connected with the distribution box (1), the other end of the switch (8) is connected with the single chip microcomputer (9), the electric heating knife (4) is electrically connected with the single chip microcomputer (9), and the material pushing machine (26) is electrically connected with the single chip microcomputer (9).

3. The automatic unpacking and feeding device for lead ingots according to claim 2, which is characterized in that a delivery machine (10) is arranged between the unpacking machine (2) and the feeding machine (3), a feeding pushing machine table (15) is arranged between the delivery machine (10) and the unpacking machine (2), a delivery table (11) is arranged on the delivery machine (10), a jacking cylinder I (12) is arranged at the lower end of the delivery table (11), the delivery table (11) is installed on the delivery machine (10) through the jacking cylinder I (12), the jacking cylinder I (12) is electrically connected with a single chip microcomputer (9), a conveying belt (13) is arranged on the surface of the delivery table (11), a feeding pushing machine (16) is arranged at the upper end of the feeding pushing machine table (15), the feeding pushing machine (16) is installed on the feeding machine table (15), a conveying belt (13) is arranged at the lower end of the feeding pushing machine table (15), the feeding and pushing device is characterized in that a motor (14) is arranged in the conveyor belt (13), and the feeding and pushing machine (16) and the motor (14) are electrically connected with the single chip microcomputer (9).

4. The automatic unpacking and feeding device for the lead ingots according to claim 2, wherein the unpacking machine (2) is provided with two lifting cylinders (17) and a plurality of conveyor belts (13), the lifting cylinders (17) are positioned between two adjacent conveyor belts (13), the conveyor belts (13) are internally provided with motors (14), and the lifting cylinders (17) and the motors (14) are electrically connected with the single chip microcomputer (9).

5. The automatic unpacking and feeding device for lead ingots according to claim 1, wherein a supporting column (18) is arranged on the unpacking machine (2), the supporting column (18) is fixedly connected with the unpacking machine (2), a manipulator (19) is arranged at the upper end of the supporting column (18), the manipulator (19) is rotatably connected with the supporting column (18), the manipulator (19) is electrically connected with the single chip microcomputer (9), a waste box (20) is arranged on one side of the unpacking machine (8), and the waste box (20) is installed on the unpacking machine (2).

6. The automatic unpacking and feeding device for the lead ingots according to claim 2, which is characterized in that a position sensor (21) is arranged at the top of the electric heating knife (4), a transverse pushing cylinder (22) is arranged at the bottom of the electric heating knife (4), the position sensor (21) and the transverse pushing cylinder (22) are both electrically connected with a single chip microcomputer (9), a gear (23) is arranged at the bottom end of the electric heating knife (4), a guide rail (24) corresponding to the gear (23) is arranged on the supporting column (18), a motor (25) is arranged in the gear (23), and the motor (25) is electrically connected with the single chip microcomputer (9).

7. The automatic unpacking and feeding device for the lead ingots according to claim 2, which is characterized in that two jacking cylinders II (27) are arranged on the feeding machine (3), a cylinder (28) is arranged on each jacking cylinder II (27), a circular groove (29) corresponding to the cylinder (28) is formed in the feeding table (5), the jacking cylinders II (27) and the feeding table (5) are rotatably connected through the cylinder (28) and the circular groove (29), and the jacking cylinders II (27) are electrically connected with the single chip microcomputer (9).

8. The automatic unpacking and feeding device for the lead ingots according to claim 2, wherein a pusher (26) is arranged at one end of the feeding table (5), a jacking cylinder (32) is arranged at the lower part of the pusher (26), the pusher (26) is installed in the feeding table (5) through the jacking cylinder (32), a height sensor (31) is arranged on one side of the pusher (26), and the pusher (26), the jacking cylinder (32) and the height sensor (31) are all electrically connected with a single chip microcomputer.

9. The automatic unpacking and feeding device for the lead ingots according to claim 1, wherein a melting furnace (33) is arranged on one side of the feeding machine (5), a plurality of feeding ports (34) are arranged on the melting furnace (33), a stop door (30) is arranged on each feeding port (34), and the stop door (30) is hinged with the feeding ports (34).

Technical Field

The invention relates to the technical field of automatic unpacking and feeding, in particular to an automatic unpacking and feeding device for lead ingots.

Background

At present, with the rapid development of national economy in China, materials required in industries such as construction, transportation and production are generally received in a packaging state, early bagged materials need to be unpacked manually and then put into production, however, manual unpacking is adopted, labor intensity is high, production efficiency is low, after unpacking of metal is completed, the metal needs to be added into a smelting furnace, the temperature around the smelting furnace is high, the working environment is severe, and feeding is difficult. Because metal blank weight is great, adopt artifical reinforced can consume a large amount of labours, and metal blank adds the in-process and leads to splashing of metal liquid easily, burns very easily, has huge potential safety hazard. At the present stage, most enterprises adopt mechanical feeding, but are difficult to realize the control of automatic and batch feeding, workers are required to control mechanical equipment to carry and add metal blanks, the feeding interval time of the metal blanks is long, the production efficiency is low, and the requirement of continuous production of a smelting furnace cannot be met.

Disclosure of Invention

The invention provides an automatic unpacking and feeding device for full-automatic unpacking and feeding, aiming at overcoming the defects of manual control and low feeding efficiency in the prior art.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides an automatic bale breaking feeding device of lead ingot, includes bale breaker, feeder and controlgear, bale breaker and feeder all be connected with the controlgear electricity, the bale breaker on be equipped with the electric heat sword, the electric heat sword install on the bale breaker, electric heat sword and controlgear electricity be connected, the feeder on be equipped with the charging deck, the charging deck install on the feeder, the charging deck on be equipped with the gyro wheel, gyro wheel and charging deck roll connection. The feeding table is provided with a pusher, the pusher is installed on the feeding table, and the pusher is electrically connected with the control equipment.

The bale breaker is provided with the electric heating knife which is arranged on the bale breaker and electrically connected with the control equipment, the lead ingot blocks are packaged through the bundling rope, and the electric heating knife enables the electric heating knife to have heat energy through electrifying heating so as to cut off the bundling rope, so that the bale breaker is more convenient and fast, and meanwhile, the work efficiency is low because the electric heating knife does not need to be changed when a common knife is not sharp. The charging machine is provided with a charging platform, the charging platform is arranged on the charging machine, the charging platform is provided with a roller, and the roller is in rolling connection with the charging platform. The heat of reinforced entry is very high, and artificial reinforced unsafe does benefit to the conveyer belt, because high temperature can cause the damage of conveyer belt, is equipped with the gyro wheel on the charging deck, makes the lead ingot piece get into the smelting pot more easily because lead ingot piece weight is big gyro wheel, and the charging deck is equipped with the pusher, and the pusher is installed at the charging deck, and the pusher is connected with the singlechip electricity. Do benefit to the pusher and guarantee that the plumbous ingot piece stops to guarantee reinforced normal clear on the charging table because the unevenness of heavy and bottom does not need artificial reinforced, has guaranteed personnel's safety, has practiced thrift artificial cost, and such design has reached full-automatic unpacking, reinforced purpose.

Preferably, the control equipment comprises a distribution box, a switch and a single chip microcomputer, one end of the switch is connected with the distribution box, the other end of the switch is connected with the single chip microcomputer, the electric heating knife is electrically connected with the single chip microcomputer, and the material pushing machine is electrically connected with the single chip microcomputer. The whole equipment is controlled by the single chip microcomputer to ensure the intellectualization of the equipment, the single chip microcomputer is convenient for programming operation, the running state of the equipment is changed according to the actual condition, the equipment is convenient to control, and the operability is strong.

Preferably, a delivery machine is arranged between the bale breaker and the feeding machine, a feeding pushing machine table is arranged between the delivery machine and the bale breaker, a delivery table is arranged on the delivery machine, a first jacking cylinder is arranged at the lower end of the delivery table, the delivery table is installed on the delivery machine through the first jacking cylinder, the first jacking cylinder is electrically connected with the single chip microcomputer, a conveying belt is arranged on the surface of the delivery table, a feeding pushing machine is arranged at the upper end of the feeding pushing machine table and installed on the feeding pushing machine table, a conveying belt is arranged at the lower end of the feeding pushing machine table, a motor is arranged in the conveying belt, the feeding pushing machine and the motor are both electrically connected with the single chip microcomputer, the delivery machine and the feeding machine are arranged between the bale breaker and the feeding machine, and the unpacked lead stacks are divided into lead ingots through transition of the delivery machine and the feeding. The lower extreme of delivery platform is equipped with the jacking cylinder, and the upper end of reinforced propelling movement board is equipped with reinforced propelling movement machine, through jacking delivery platform of jacking cylinder, reinforced propelling movement machine promotes lead ingot, makes the lead ingot of the superiors level with the charging deck all the time, guarantees reinforced normal clear, and lead buttress falls into separately reinforced when lead ingot piece guarantees reinforced, improves the efficiency of production.

As preferred, be equipped with two on the bale breaker and lift up cylinder and a plurality of conveyer belt, lift up the cylinder and be located between two adjacent conveyer belts, the conveyer belt in be equipped with the motor, lift up cylinder and motor all be connected with the monolithic is electromechanical, do benefit to two and lift up the cylinder and unpack lead buttress jack-up, the conveyer belt need not stop to guarantee simultaneously that preceding transportation is normal, guarantees the efficiency of work.

Preferably, a support column is arranged on the bale breaker and fixedly connected with the bale breaker, a manipulator is arranged at the upper end of the support column and rotatably connected with the support column, the manipulator is electrically connected with the single chip microcomputer, a waste box is arranged on one side of the bale breaker, and the waste box is arranged on the bale breaker. The manipulator is used for grabbing the packing rope after unpacking is completed, avoiding the packing rope to enter equipment, influencing the normal operation of the equipment, being provided with a waste bin to facilitate the centralized processing of the packing rope, being repeatedly beneficial to ensuring the cleanness and tidiness of the environment and saving the cost.

Preferably, the top of the electric knife is provided with a position sensor, the bottom of the electric knife is provided with a transverse pushing cylinder, the position sensor and the transverse pushing cylinder are both electrically connected with the single chip microcomputer, the bottom of the electric knife is provided with a roller, a guide rail corresponding to the roller is arranged on the support column, a motor is arranged in the roller and is electrically connected with the single chip microcomputer, the position sensor is arranged, the electric knife is guaranteed to be accurately cut off and wrapped, the electric knife is connected with the support column in a rolling mode, the single chip microcomputer controls the position of the electric knife, the position of the electric knife on the support column is guaranteed, meanwhile, the cutting accuracy is.

Preferably, a second jacking cylinder is arranged on the feeder, a cylinder is arranged on the jacking cylinder, a circular groove corresponding to the cylinder is formed in the feeding table, the second jacking cylinder is rotatably connected with the feeding table through the cylinder and the circular groove, and the second jacking cylinder is electrically connected with the single chip microcomputer. Be equipped with jacking cylinder two on the feeder, guarantee that the charging deck can rise to pan feeding mouth position, jacking cylinder two passes through the cylinder with the charging deck and rotates with the circular slot to be connected, singlechip control jacking cylinder two makes the two ascending height differences of jacking cylinder, make the charging deck slope, make things convenient for the pan feeding of lead ingot, guarantee that the rising height at every turn just is parallel with the pan feeding mouth simultaneously, guarantee work efficiency, the difference in height that rises simultaneously is different, can control the angle of pan feeding, make the joining position of every lump material different, prevent piling up of material.

Preferably, a pusher is arranged at one end of the feeding platform, a jacking cylinder is arranged at the lower part of the pusher, the pusher is installed in the feeding platform through the jacking cylinder, a height sensor is arranged on one side of the pusher, the jacking cylinder and the height sensor are all electrically connected with the single chip microcomputer, the pusher is installed in the feeding platform through the jacking cylinder, and the height sensor ensures that the height of the delivery machine during delivery is parallel to the feeding platform without obstructing the movement of a lead ingot. The normal operation of work is guaranteed, and the work efficiency is guaranteed.

As preferred, one side of feeder is equipped with the smelting pot machine, is equipped with a plurality of pan feeding mouth on the smelting pot machine, and pan feeding mouth shutter, shutter and pan feeding mouth hinge are equipped with a plurality of pan feeding mouths, and the position that can guarantee the entering smelting pot of lead ingot because the height is different guarantees that the lead ingot is not piled up, is equipped with the shutter, guarantees not the diffusion when the temperature of smelting pot machine is not reinforced, guarantees safety simultaneously, shutter and pan feeding mouth hinge simultaneously, and the rotation that the shutter can be free does not influence the pushing of lead ingot.

The invention has the beneficial effects that: fully-automatic unpacking and feeding; the working efficiency is high; the safety of personnel is ensured; and the cost is saved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a delivery machine;

FIG. 3 is a schematic structural diagram of a feeding and pushing machine;

FIG. 4 is a schematic diagram of the structure of the bale breaker;

FIG. 5 is a schematic structural view of an electric knife;

FIG. 6 is a schematic view of the construction of the charger;

FIG. 7 is a schematic view of the construction of the furnace;

FIG. 8 is a schematic view of the structure of the charge.

In the figure: 1. the device comprises a control device, 2, a bale breaker, 3, a feeder, 4, an electric knife, 5, a feeding table, 6, a roller, 7, a distribution box, 8, a switch, 9, a single chip microcomputer, 10, a delivery machine, 11, a delivery table, 12, a first jacking cylinder, 13, a conveyor belt, 14, a motor, 15, a feeding and pushing table, 16, a feeding and pushing machine, 17, a lifting cylinder, 18, a support column, 19, a mechanical arm, 20, a waste bin, 21, a position sensor, 22, a transverse pushing cylinder, 23, a gear, 24, a guide rail, 25, a motor, 26, a material pushing machine, 27, a second jacking cylinder, 28, a cylinder, 29, a circular groove, 30, a stop gate, 31, a height sensor, 32, a jacking cylinder, 33, a melting furnace and 34, and a feeding port.

Detailed Description

The invention is further described with reference to the following figures and detailed description.

In the embodiment shown in fig. 1, an automatic unpacking and feeding device for lead ingots comprises an unpacking machine 2, a feeding machine 3 and a control device 1, wherein the unpacking machine 2 and the feeding machine 3 are both electrically connected with the control device 1, an electric knife 4 is arranged on the unpacking machine 2, the electric knife 4 is installed on the unpacking machine 2, the electric knife 4 is electrically connected with the control device 1, a feeding table 5 is arranged on the feeding machine 3, the feeding table 5 is installed on the feeding machine 3, a roller 6 is arranged on the surface of the feeding table 5, the roller 6 is in rolling connection with the feeding table 5, the feeding table 5 is provided with a material pusher 26, the material pusher 26 is installed on the feeding table 5, and the material pusher 26 is electrically connected with the control device 1. The control equipment 1 comprises a distribution box 7, a switch 8 and a single chip microcomputer 9, one end of the switch 8 is connected with the distribution box 1, the other end of the switch 8 is connected with the single chip microcomputer 9, the electric knife 4 is electrically connected with the single chip microcomputer 9, and the material pushing machine 26 is electrically connected with the single chip microcomputer 9. As shown in fig. 2 and 3, a delivery machine 10 is arranged between the bale breaker 2 and the feeder 3, an feeding pushing machine table 15 is arranged between the delivery machine 10 and the bale breaker 2, a delivery table 11 is arranged on the delivery machine 10, a first jacking cylinder 12 is arranged at the lower end of the delivery table 11, the delivery table 11 is installed on the delivery machine 10 through the first jacking cylinder 12, the first jacking cylinder 12 is electrically connected with the single chip microcomputer 9, a conveyor belt 13 is arranged on the surface of the delivery table 11, a feeding pushing machine 16 is arranged at the upper end of the feeding pushing machine table 15, the feeding pushing machine 16 is installed on the feeding pushing machine table 15, the conveyor belt 13 is arranged at the lower end of the feeding pushing machine table 15, a motor 14 is arranged in the conveyor belt 13, and the feeding pushing machine 16 and. As shown in fig. 4 and 5, the bale breaker 2 is provided with two lifting cylinders 17 and a plurality of conveyor belts 13, the lifting cylinders 17 are located between two adjacent conveyor belts 13, the conveyor belts 13 are internally provided with motors 14, and the lifting cylinders 17 and the motors 14 are electrically connected with the single chip microcomputer 9. The bale breaker 2 is provided with a support column 18, the support column 18 is fixedly connected with the bale breaker 2, the upper end of the support column 18 is provided with a manipulator 19, the manipulator 19 is rotatably connected with the support column 18, the manipulator 19 is electrically connected with the single chip microcomputer 9, one side of the bale breaker 8 is provided with a waste box 20, and the waste box 20 is installed on the bale breaker 2. The top of the electric heating knife 4 is provided with a position sensor 21, the bottom of the electric heating knife 4 is provided with a transverse pushing cylinder 22, the position sensor 21 and the transverse pushing cylinder 22 are both electrically connected with the single chip microcomputer 9, the bottom end of the electric heating knife 4 is provided with a gear 23, a support column 18 is provided with a guide rail 24 corresponding to the gear 23, a motor 25 is arranged in the gear 23, and the motor 25 is electrically connected with the single chip microcomputer 9. As shown in fig. 6 and 7, two jacking cylinders 27 are arranged on the feeder 3, a cylinder 28 is arranged on each jacking cylinder 27, a circular groove 29 corresponding to the cylinder 28 is arranged on the feeder table 5, the jacking cylinders 27 and the feeder table 5 are rotatably connected through the cylinders 28 and the circular groove 29, and the jacking cylinders 27 are electrically connected with the single chip microcomputer 9. As shown in fig. 8, a pusher 26 is disposed at one end of the feeding table 5, a jacking cylinder 32 is disposed at the lower portion of the pusher 26, the pusher 26 is installed in the feeding table 5 through the jacking cylinder 32, a height sensor 31 is disposed at one side of the pusher 26, and the pusher 26, the jacking cylinder 32, and the height sensor 31 are all electrically connected to the single chip microcomputer. A smelting furnace 33 is arranged on one side of the feeder 5, a plurality of feeding ports 34 are arranged on the smelting furnace 33, a stop door 30 is arranged on each feeding port 34, and the stop door 30 is hinged with the feeding ports 34.

The lead ingot stack enters a conveyor belt 13 and enters a bale breaker 2, a lead ingot stack is lifted by a lifting cylinder 17, a position sensor 21 is used for checking the position of a baling rope, a singlechip 9 is used for controlling the position of an electric heating knife 4, the electric heating knife 4 cuts off the baling rope, a manipulator 19 is operated to grasp the baling rope, then the baling rope is thrown into a waste bin 20, and the lifting cylinder 17 is used for descending. Automatic unpacking is guaranteed, and meanwhile, the packing rope is processed in a centralized mode. Entering a delivery machine 10 and a feeding pushing machine table 15, enabling a lead ingot stack to enter a delivery table 11 on the delivery machine 10, enabling a first jacking cylinder 12 to ascend, enabling a height sensor 31 to check the height of the lead ingot stack, stopping the first jacking cylinder 12 when the uppermost lead ingot is parallel to a feeding table 5, enabling a feeding machine 16 to operate, pushing the lead ingot onto the feeding table 5, enabling a second jacking cylinder 27 to jack the feeding table 5 upwards when the lead ingot arrives at the feeding table 5, enabling a second jacking cylinder 27 to control the rising height of the second jacking cylinder 27, enabling the second jacking cylinder 27 close to a smelting furnace 33 to stop when the lead ingot arrives at a feeding port 34, enabling the other jacking cylinder 27 to continuously ascend to enable the feeding table 5 to incline, enabling the lead ingot to enter the feeding port 34, simultaneously enabling the jacking cylinder 32 to jack a pushing machine 26, enabling the pushing machine 26 to assist the lead ingot to enter the smelting furnace 33 to ensure normal entering of the lead ingot, enabling the pushing machine 26 to retract the pushing machine 26 to feed the next, the rising height of the next feeding material of the jacking cylinder II 27 is controlled by the singlechip 9 to enable the next feeding material to enter the next feeding opening 34, so that lead ingots are prevented from being stacked. Automatic feeding is ensured.