阅读说明：本技术 一种太赫兹养生陶瓷烧锅及其制作方法 (Terahertz health-preserving ceramic cooking pot and manufacturing method thereof ) 是由 朱彦宇 张路平 于 2019-07-17 设计创作，主要内容包括：本发明公开一种太赫兹养生陶瓷烧锅及其制作方法,其特征在于所述的养生烧锅由烧锅本体、太赫兹波发射层、釉水层、生物活性物质层组成；经制胚--烧制--涂布太赫兹波发射层--太赫兹波处理--烧结--上釉水层--烧结--喷涂生物活性物质--保温干燥制成；所述的烧锅能发射出一个4-16波长和0.1-1.2THz的太赫兹波,作用于烧锅汤汁能使汤汁PH上升至8.0-8.75；ORP可达-220--260mV,同时能不断释放活性Ca、P、K、Mg、Fe人体代谢必须元素和黄酮类生物物质,长期使用太赫兹养生烧锅能改善人体微循环,增强体质,达到养生目的具有广阔的市场前途。(The invention discloses a terahertz health preserving ceramic burning pot and a manufacturing method thereof, and is characterized in that the health preserving burning pot consists of a burning pot body, a terahertz wave emitting layer, a glaze water layer and a biological active substance layer; the preparation method comprises the following steps of preparing a blank, firing, coating a terahertz wave emitting layer, processing terahertz waves, sintering, glazing a water layer, sintering, spraying a bioactive substance, and preserving heat and drying; the cooking pot can emit terahertz waves with the wavelength of 4-16 and the THz of 0.1-1.2, and the pH of the cooking liquor can be raised to 8.0-8.75 when the terahertz waves act on the cooking liquor in the cooking pot; the ORP can reach-220 mV to-260 mV, and simultaneously active Ca, P, K, Mg and Fe which are necessary for human body metabolism and flavonoid biological substances can be continuously released, and the terahertz health preserving cooking pot can improve human body microcirculation, strengthen physique and achieve the health preserving purpose and has wide market prospect after being used for a long time.)

1. A terahertz health preserving cooking pot and a manufacturing method thereof are characterized in that the health preserving cooking pot consists of a cooking pot body (1), a terahertz wave emitting layer (2), a glaze water layer (3) and a bioactive substance layer (4); the terahertz wave emitting layer (2) is made of a terahertz wave emitting source material; the bioactive substance layer (4) is composed of animal and plant active substances, so that various bioactive substances necessary for human bodies can be continuously released when the burning pot is used; the manufacturing method of the cooking pot comprises the following steps: the preparation method comprises the following steps of preparing a blank, firing, coating a terahertz wave emitting layer, processing terahertz waves, sintering, glazing a water layer, sintering, spraying a bioactive substance, and preserving heat and drying; the terahertz health preserving cooking pot has the emission frequency of 0.1-1.2THz and the wavelength of 3-20 mu m terahertz wave, and can enable the pH of the soup to reach 8.0-8.7 and the ORP-220-260mV when in use; the structure of the cooking pot from outside to inside is as follows: glaze water layer (3), burning span body (1), terahertz wave transmitting layer (2), glaze water layer (3), bioactive substance layer (4).

2. The terahertz health preserving ceramic cooking pot and the manufacturing method thereof as claimed in claim 1, further characterized in that the terahertz wave emitting layer comprises the following components by weight percentage: 10-20% of rutile, 20-30% of stone needle, 20-30% of radium stone, 15-25% of tourmaline, 15-25% of Broussonetia papyrifera, 30-50% of kaolin and 3-5% of resin; the particle size of the material substance is 5-25 nm.

3. The terahertz health preserving ceramic cooking pot and the manufacturing method thereof as claimed in claim 1, further characterized in that the bioactive substance layer comprises the following components by weight percentage: proportionally mixing deep sea bioactive material 40-60%, plant active material 40-60% and natural resin 2-5%; the particle size of the bioactive substance is 5-25 nm.

4. The terahertz health preserving ceramic cooking pot and the manufacturing method thereof as claimed in claim 1, further characterized in that the manufacturing method comprises:

step one, preparing a cooking pot body: the following components in percentage by weight: 60-80% of pottery clay, 5-15% of actinolite, 5-15% of zeolite, 5-15% of tourmaline and 3-8% of purple clay are uniformly mixed, added with terahertz active water and stirred into blank, then injected into a mold for molding, demoulded and aired, then placed into a kiln for 8-10 hours, heated to 850-;

step two, preparing a terahertz wave emitting layer: the components by weight percentage are as follows: 10-20% of rutile, 20-30% of stone needle, 20-30% of radium stone, 15-25% of tourmaline, 15-25% of broussonetia papyrifera, 30-50% of kaolin and 3-5% of resin are uniformly mixed, added with terahertz active water and stirred into slurry, coated on the inner wall of a burning and cooling burning pot, and the thickness of the coating is 0.1-3.0mm, and dried for later use;

step three, terahertz wave processing: irradiating the sintering pot coated with the terahertz wave emitting layer with the THz wave frequency of 0.1-1.2THz and the wavelength of 3-20 μm for 4-8 hours, standing for 3-5 hours, firing in a kiln for 4-6 hours, heating to 800-1000 ℃, and taking out of the kiln and cooling completely;

step four, preparing a glaze water layer: according to the weight percentage: 20-40% of feldspar, 10-30% of quartz, 5-15% of talc and 5-15% of kaolin, uniformly mixing the raw materials, adding terahertz active water, stirring to form slurry, and coating the slurry on the pot body obtained in the third step, wherein the thickness of the slurry is 0.1-3.0 mm; drying and baking in a kiln for 10-12 hours, heating to 1100-1350 ℃ and baking to obtain a glaze layer;

step five, preparing a bioactive substance layer: uniformly mixing 40-60% of deep sea bioactive material, 40-60% of plant active material and 2-5% of natural resin according to a proportion, adding terahertz wave active water, stirring to form a thin slurry, heating to 70-95 ℃, glazing, sintering and cooling to 150-250 ℃, spraying on the inner wall of a burning pot with the thickness of 0.1-1.0mm, and preserving heat for 4-6 hours to form a bioactive substance layer; because the bioactive substances have small particle size, the bioactive substances can penetrate into the inner layer of the crystal lattice of the glaze water layer through the gradual cooling process, so that the combination degree is greatly improved, the attractiveness of the ware is not influenced, and the weakening caused by frequent washing is avoided;

and step six, taking the terahertz health preserving burning pot out of the kiln, discharging the pot, inspecting the quality, packaging and warehousing.

Technical Field

The invention designs a health preserving ceramic pot, in particular relates to a terahertz health preserving ceramic pot and a manufacturing method thereof, and belongs to the technical field of functional ceramics.

Background

Along with the trend of people to healthy life, kitchen pots with health preserving function are particularly popular, and in recent years, a plurality of pots with health preserving function are also appeared on the market, and health preserving ceramic pots are one of the pots. The ceramic cooking pot is relatively uniformly heated due to the pot body in the cooking process, cooked food is raw and cooked uniformly, original juice and original taste can be kept, nutrition is not easy to lose, the taste is more delicious, and the ceramic cooking pot is also subjected to Qingmi of broad Chinese eaters since ancient times.

The manufacturing technology of the existing health-preserving ceramic pot is mainly characterized by comprising the following steps: a ceramic body is added with some mineral raw materials to play a health preserving function; for example, 30-34% of 'functional mineral' quartz is added in the technical scheme of CN 106348738A; 15-20% of feldspar; 14-18% of dolomite; 1-2% of calcite; 3-5% of tourmaline; 6-8% of medical stone and 2-6% of lithium porcelain stone can be prepared into a health-preserving ceramic product with strong health-preserving function, and the aim of improving the pyroelectric property of the ceramic product is fulfilled; the pot manufactured by the technical scheme is manufactured by coating glaze water on the outside and then burning, the glaze water layer has a larger shielding effect, the negative ions and far infrared functions in the pot body are obviously difficult to release into the soup in the pot, and the health preserving function is naturally difficult to achieve.

CN201710978115.1 is prepared into a health-preserving pot by preparing functional glaze water, coating the functional glaze water on the inner surface and the outer surface of a ceramic pot and firing the functional glaze water; in the technical scheme, 15-25 parts of allophane, 10-13 parts of anion powder, 5-10 parts of mica powder, 5-8 parts of sepiolite, 5-8 parts of colorless alexandrite, 5-8 parts of pumice, 5-8 parts of gypsum, 4-6 parts of lapis Micae aureus and 1-2 parts of silver ion antibacterial agent are added into glaze water; the product is prepared by secondary glazing and secondary firing, and can play a health-care role of increasing negative ions, promoting human metabolism, improving human immunity, enhancing human body function and regulating body function balance; the technical scheme has complex process, and besides higher cost, the efficacy retention time is influenced because the glaze layer is very thin and needs to be scrubbed by the surfactant frequently.

CN201410082547.0 discloses ' a ceramic base glaze with health preserving and environmental protection functions and the use thereof ', wherein ' opal and Qicai stone nanometer composite micro powder with the average particle size of less than 50nm ' is required to be added '. Opals, also known as gemstones, are very hard and are difficult and expensive to process into "fine powders with an average particle size of less than 50 nm", and are also subject to the effects of frequent scrubbing.

CN201610047952.8 discloses a production process of a raw ceramic pot, which enables the pot to play a health care function by adding functional minerals through a ceramic pot body and glaze water; wherein, the ceramic pot body is added with 10 to 15 percent of ferric oxide, 10 to 15 percent of volcanic rock, 1 to 5 percent of kaolin, 1 to 5 percent of electrolytic rock and 1 to 3 percent of quartz; the lead-free heat-conducting silver layer consists of: 65-80% of nano silver powder, 5-10% of lead-free glass powder, 30.2% of Al2O30%, 20.3% of MnO20%, 0.1% of MgO and 0.4% of CaO; the ceramic kettle body has an antibacterial function, can effectively eliminate and kill harmful substances in water, soften water quality, enable the boiled water to be alkalescent and meet the requirements of people on health. Various chemical raw materials are used in the scheme, so that adverse effects on the environment are avoided.

In order to make up for the defects of the technology, the invention provides the terahertz health preserving cooking pot, the terahertz health preserving cooking pot is formed by adding a terahertz wave emission source material into a cooking pot body, then processing the terahertz wave and then firing the terahertz wave, the cooking pot can emit 0.1-1.2THz terahertz waves with the thickness of 4-16 microns, the PH of soup in the pot is increased to 8.0-8.7 when the terahertz health preserving cooking pot is used, and the ORP-200-260 mV; meanwhile, the cooking pot can continuously release active Ca, P, K, Mg and Fe which are necessary elements for human metabolism and flavonoid active substances, the nutrient elements can be fully absorbed by human bodies under the action of terahertz waves, and the long-term use of the terahertz health preserving cooking pot can improve human microcirculation, greatly enhance the immunocompetence of the human bodies, eliminate sub-health, strengthen physique and achieve the health preserving purpose.

The terahertz wave is an electromagnetic wave with the frequency of 0.1-10THz and the wavelength of 0.03-3 mm. A section of wave between far infrared and microwave is a wave band which is not utilized by human beings so far and is called as 'life wave'; the terahertz wave has strong penetrability, but the energy is very small, is one thousandth of mobile phone radiation, and has no any damage effect on human tissues; secondly, the vibration frequency of the terahertz waves covers the self vibration frequency of all objects in the nature, the terahertz waves can generate micro resonance with human organs, organic macromolecules in the body are promoted to be changed into small molecules, absorption and metabolism of nutrients are facilitated, and the peculiar health-care effect of the terahertz waves is known and accepted by more and more people.

Although the terahertz vibration wave from the sunlight can also generate micro resonance with the soup in the pot under normal conditions, the frequency spectrum is too wide and the energy is limited, so that the soup in the pot can not be "kept healthy" by the terahertz vibration wave of the sun under natural conditions.

Disclosure of Invention

A terahertz health preserving cooking pot and a manufacturing method thereof are characterized in that the health preserving cooking pot comprises a cooking pot body, a terahertz wave emitting layer, a glaze layer, a biological active substance layer and terahertz active water; the terahertz wave emission layer is composed of nanoscale terahertz wave emission source materials, and the terahertz wave emission source materials can emit terahertz waves consistent with a human body under the guidance of the terahertz waves, so that the PH and ORP of the cooking pot soup can be improved; the bioactive substance layer consists of nanoscale animal and plant active substances, and can continuously release various bioactive substances necessary for human body when the burning pot is used; the terahertz wave treatment is to irradiate the burning pot with terahertz waves with the frequency of 0.3-1.2THz and the wavelength of 3-20 microns, so that the burning pot can emit frequency spectrums consistent with the human body and promote the absorption of the human body to respective nutrient substances; the cooking pot structure is characterized in that: the device comprises a glaze water layer, a burning pot body, a terahertz wave emitting layer, a glaze water layer and a bioactive substance layer; the burning pot is prepared by blank preparation, burning, coating of a terahertz wave emitting layer, terahertz wave treatment, sintering, glazing of a water layer, sintering, spraying of a bioactive substance, heat preservation and drying; the health preserving cooking pot can continuously emit terahertz waves with the wavelengths of 4-16 mu m and 0.1-1.2THz, and the pH of the cooking pot can be increased to 8.0-8.7 when the cooking pot is applied; the ORP can reach more than-200 mV to-260 mV, and simultaneously active Ca, P, K, Mg and Fe which are necessary for human body metabolism and active substances such as flavonoids can be continuously released, and the long-term use of the terahertz health preserving cooking pot can improve human body microcirculation, improve oxidation resistance, eliminate free radicals, strengthen physique and achieve the health preserving purpose.

The terahertz health preserving cooking pot comprises the following components in percentage by weight: 60-80% of pottery clay, 5-15% of guiyang stone, 5-15% of zeolite, 5-15% of tourmaline and 3-8% of purple clay; the argil and the purple clay are main molding materials of the burning boiler body; the guiyang stone and the tourmaline have strong emission capability of negative ions and far infrared rays;

a terahertz health preserving cooking pot is characterized in that a terahertz wave emitting layer comprises the following components in percentage by weight: 10-20% of rutile, 20-30% of stone needle, 20-30% of radium stone, 10-20% of tourmaline, 15-25% of Broussonetia papyrifera, 30-50% of kaolin and 3-5% of resin, wherein the particle size is 5-25 nm; the radium stone has a very miraculous effect, not only has the effects of expanding capillary vessels, enhancing blood circulation, promoting metabolism and enhancing lymphatic circulation, but also has a strong maintenance effect on a nervous system; the stone needle contains more than thirty trace elements and mineral substances beneficial to human bodies, and can achieve the health-care effect by emitting infrared and pulse wave bands; the rutile is a special crystal, plays an irreplaceable role in 'medium promotion reaction' in the process of transmitting the terahertz waves, is an electron donor and an electron acceptor, and can greatly promote the emission intensity of the terahertz waves; the tourmaline and the paperstone have far infrared emission capability.

The terahertz health preserving cooking pot comprises the following bioactive substance layers in percentage by weight: 40-60% of deep sea bioactive material, 40-60% of plant active material, 2-5% of natural resin and 5-25nm of particle size; the deep-sea bioactive material comprises extracts of deep-sea fish, coral and shellfish; the deep sea biological material is rich in biological Ca, P, K, Mg and Fe elements, and can promote the activity of human enzymes and strengthen physique; the plant active material comprises Compositae, Scrophulariaceae, Umbelliferae, Rosaceae, Rutaceae and Zingiberaceae, and is rich in flavonoid active substances with strong antioxidant and free radical scavenging effects; the nano-level active substance is beneficial to the absorption and utilization of the human body; the long-term use of the terahertz health preserving cooking pot can improve human body microcirculation, strengthen physique and achieve the purpose of health preservation.

The terahertz health preserving cooking pot comprises a glaze water layer and is characterized in that the glaze water layer comprises the following components in percentage by weight: 20-40% of feldspar, 10-30% of quartz, 5-15% of talc and 5-15% of kaolin; the glaze water layer is coated on the surface of the burning pot, the thickness is 0.1-3.0mm, and the baking is carried out to obtain the product; the glaze layer is a crystal thin layer covered on the surface of the ceramic product, and plays a role in beautifying the ware and is beneficial to cleaning.

The terahertz active water is disclosed by CN106219837A, "a method for preparing terahertz active functional water", which is not described herein again (the same below); the terahertz active water has the capacity of transmitting terahertz waves;

the terahertz wave processing is realized by selecting an MKR-1 type terahertz continuous wave transmitter which can generate continuous wave terahertz radiation; the instrument can rapidly modulate frequency within 50ms at any frequency within the frequency range of 0.1-1.2 THz.

The particle size of the material of the terahertz wave emission layer and the biological substance layer is 5-25nm, and the particle size can easily enter the crystal lattice of a material of a burning pot structure and is tightly combined with the body after being burnt, so that the material is not easy to wash; meanwhile, the nano-scale nutrient substances are released into the soup, and are more easily and directly absorbed into a blood system after entering a human body, and are absorbed and utilized by the human body.

The terahertz wave treatment is that after the terahertz wave emitting layer is coated, the dried burning pot is irradiated by terahertz waves with the frequency of 0.1-1.2THz and the wavelength of 3-20 mu m for 4-8 hours, stood up for 3-5 hours, put into a kiln for burning for 4-6 hours, and taken out of the kiln and cooled completely; the terahertz wave emitting layer is made of nano-grade materials, and is tightly combined with the burning pot body into a whole after being burnt, so that the terahertz wave emitting layer has the capability of durably and stably emitting terahertz waves.

The terahertz health preserving cooking pot and the manufacturing method thereof comprise the following steps:

step one, preparing a cooking pot body: the following components in percentage by weight: 60-80% of pottery clay, 5-15% of actinolite, 5-15% of zeolite, 5-15% of tourmaline and 3-8% of purple clay are uniformly mixed, added with terahertz active water and stirred into blank, then injected into a mold for molding, demoulded and aired, then placed into a kiln for 8-10 hours, heated to 850-;

step two, preparing a terahertz wave emitting layer: the components by weight percentage are as follows: 10-20% of rutile, 20-30% of stone needle, 20-30% of radium stone, 15-25% of tourmaline, 15-25% of broussonetia papyrifera, 30-50% of kaolin and 3-5% of resin are uniformly mixed, added with terahertz active water and stirred into slurry, coated on the inner wall of a burning and cooling burning pot, and the thickness of the coating is 0.1-3.0mm, and dried for later use;

step three, terahertz wave processing: irradiating the sintering pot coated with the terahertz wave emitting layer with the THz wave frequency of 0.1-1.2THz and the wavelength of 3-20 μm for 4-8 hours, standing for 3-5 hours, firing in a kiln for 4-6 hours, heating to 800-1000 ℃, and taking out of the kiln and cooling completely;

step four, preparing a glaze water layer: according to the weight percentage: 20-40% of feldspar, 10-30% of quartz, 5-15% of talc and 5-15% of kaolin, uniformly mixing the raw materials, adding terahertz active water, stirring to form slurry, and coating the slurry on the pot body obtained in the third step, wherein the thickness of the slurry is 0.1-3.0 mm; drying and baking in a kiln for 10-12 hours, heating to 1100-1350 ℃ and baking to obtain a glaze layer;

step five, preparing a bioactive substance layer: uniformly mixing 40-60% of deep sea bioactive material, 40-60% of plant active material and 2-5% of natural resin according to a proportion, adding terahertz wave active water, stirring to form a thin slurry, heating to 70-95 ℃, glazing, sintering and cooling to 150-250 ℃, spraying on the inner wall of a burning pot with the thickness of 0.1-1.0mm, and preserving heat for 4-6 hours to form a bioactive substance layer; because the bioactive substances have the nanometer particle size, the biological substances can be deeply inserted into the inner layer of the crystal lattice of the glaze water layer through the gradual cooling process, the combination degree is greatly improved, the attractiveness of the ware is not influenced, and the weakening caused by frequent washing is avoided;

and step six, taking the terahertz health preserving burning pot out of the kiln, discharging the pot, inspecting the quality, packaging and warehousing.

Compared with the prior art, the invention has the beneficial effects that: the invention provides a terahertz health preserving ceramic burning pot, which breaks through the traditional 'health preserving burning pot' formed by simply adding some minerals into raw materials and burning, wherein a natural terahertz wave emission source material is added into the raw materials, and meanwhile, animal and plant bioactive materials beneficial to human health are also selected and are prepared by terahertz wave treatment and sintering refining, so that the burning pot can emit terahertz with the wavelength of 4-16 mu m and the frequency of 0.1-1.2THz, and the PH of soup can be increased to 8.0-8.7 when the burning pot is used; the ORP can reach more than-200 mV to-260 mV, and simultaneously active Ca, P, K, Mg and Fe which are necessary for human body metabolism and flavonoid active substances can be continuously released, the terahertz health preserving cooking pot can be used for improving human body microcirculation, strengthening physique and achieving the health preserving purpose after being used for a long time, and the market prospect is wide.

FIG. 1 is a structural schematic diagram of a terahertz health preserving cooking pot

1. A burning span body 2, a terahertz wave emitting layer 3, a glaze water layer 4, a biological active substance layer

Detailed Description

As shown in fig. 1, a terahertz health preserving cooking pot comprises: the device comprises a burning pot body 1, a terahertz wave emitting layer, a glaze water layer 2, a biological active material layer 4; the terahertz wave emitting layer 2 is made of a terahertz wave emitting source material; the bioactive substance layer 4 consists of animal and plant active substances, and can continuously release various bioactive substances necessary for human body when the cooking pot is used; the manufacturing method of the cooking pot comprises the following steps: the preparation method comprises the steps of preparing a blank, firing, coating a terahertz wave emitting layer, processing terahertz waves, sintering, glazing a water layer, sintering, spraying a bioactive substance, and preserving heat and drying; the terahertz health preserving cooking pot has the emission frequency of 0.1-1.2THz and the wavelength of 3-20 mu m terahertz wave, so that the pH of the soup reaches 8.0-8.7, and the ORP-220-ion 260 mV; the structure of the cooking pot from outside to inside is as follows: glaze water layer 3, burning span body 1, terahertz wave emission layer 2, glaze water layer 3, bioactive substance layer 4.

The invention relates to a terahertz health preserving cooking pot and a manufacturing method thereof, which are further explained by combining the following specific embodiments.

For the specific methods or materials used in the embodiments, those skilled in the art can make routine alternatives based on the existing technologies based on the technical idea of the present invention, and not limited to the specific descriptions of the embodiments of the present invention.

The experimental methods used in the following examples are all conventional methods unless otherwise specified; the materials, reagents and the like used are commercially available unless otherwise specified.

The detection apparatus and method of the following examples:

1. and (3) detecting the pH value and the ORP: selecting an American EUTECH acid-base instrument, and detecting the pH value and the ORP value; the method comprises the following steps: cooking the processed cooking pot along with the customized dishes of customers, taking a small sample of soup before the dishes are taken out, cooling to 25-35 ℃, and detecting the pH and the ORP; comparing with conventional pan burning control detection;

2. detecting far infrared and terahertz waves: detecting emission wavelength and emissivity by using an EMS302/EMS302M far infrared emissivity tester;

3. washing-resistant times of the ceramic pot: treating 10+2 pots (2 of which are standby) each, entrusting a four-star restaurant to use and wash conventionally, measuring the pH value and the ORP value according to 2 times of use per day after 30 days (60 times of washing), and taking an average value; after 60 days (120 washes), the pH and ORP values were measured and averaged.

4. Fresh taste: randomly selecting food customers to taste the treated soup and the control soup, comparing the tastes, and dividing the taste into two grades of 'fresh' and 'special fresh'.

5. Selection of control group cooking pots: and randomly taking 10+2 conventional commercial burning pots of the ceramic production line for testing.