Support system of steel formwork of ultrahigh large-section concrete column and construction method
阅读说明：本技术 一种超高大截面混凝土柱钢模板的托撑体系及施工方法 (Support system of steel formwork of ultrahigh large-section concrete column and construction method ) 是由 赵毅 王睿 岳修敏 欧武丙 张宝元 雒清涛 于 2019-10-11 设计创作，主要内容包括：本发明公开了一种超高大截面混凝土柱钢模板的托撑体系及施工方法,托撑体系包括托举件和支撑件,支撑件包括连接杆,连接杆的两端同轴设有连接套筒,连接套筒设内螺纹；托举件包括L型的托举杆,托举杆包括水平段和垂直段,其水平段作为钢模板承载区域,水平段的一端设有与连接套筒上内螺纹相配合的托举外螺纹段；支撑件在一段结构柱的相应标高位置处固定布置,形成支撑框架；托举件分布安装在支撑框架各顶点位置的连接套筒处,并通过托举外螺纹段与连接套筒螺纹连接,托举件的垂直段指向上方。本发明施工方便,操作效率高,可重复利用,节约材料,安全系数高,有效提高超高大截面混凝土柱钢模板周转率,施工成本低。(The invention discloses a support system of an ultrahigh large-section concrete column steel template and a construction method, wherein the support system comprises a lifting piece and a supporting piece, the supporting piece comprises a connecting rod, two ends of the connecting rod are coaxially provided with connecting sleeves, and the connecting sleeves are provided with internal threads; the lifting piece comprises an L-shaped lifting rod, the lifting rod comprises a horizontal section and a vertical section, the horizontal section is used as a steel template bearing area, and one end of the horizontal section is provided with a lifting external thread section matched with the internal thread on the connecting sleeve; the supporting pieces are fixedly arranged at the corresponding elevation positions of a section of the structural column to form a supporting frame; the lifting pieces are distributed and installed at the connecting sleeve at each vertex position of the supporting frame and are in threaded connection with the connecting sleeve through lifting external thread sections, and the vertical sections of the lifting pieces point upwards. The invention has the advantages of convenient construction, high operation efficiency, repeated utilization, material saving, high safety factor, effective improvement of the turnover rate of the steel template of the ultra-high large-section concrete column and low construction cost.)
1. The utility model provides a support system of super high large cross section concrete column steel form which characterized in that: the lifting device comprises a lifting piece and a supporting piece, wherein the supporting piece comprises a connecting rod, two ends of the connecting rod are coaxially provided with connecting sleeves, and the connecting sleeves are provided with internal threads; the lifting piece comprises an L-shaped lifting rod, the lifting rod comprises a horizontal section and a vertical section, the horizontal section is used as a steel template bearing area, and one end of the horizontal section is provided with a lifting external thread section matched with the internal thread on the connecting sleeve;
the supporting pieces are fixedly arranged at corresponding elevation positions of a section of structural column and are arranged in a group crossing mode along the transverse direction and the longitudinal direction, each group comprises at least two supporting pieces arranged in parallel, and the length of each supporting piece corresponds to the length of the section of the structural column to form a supporting frame;
the lifting pieces are distributed and installed at the connecting sleeve at each vertex position of the supporting frame and are in threaded connection with the connecting sleeve through lifting external thread sections, and the vertical sections of the lifting pieces point upwards.
2. The bracing system for steel formworks of ultra-high large-section concrete columns according to claim 1, characterized in that: the both ends of connecting rod are equipped with the support external screw thread section, and the connecting rod is through the support external screw thread section and the connecting sleeve threaded connection that correspond.
3. The bracing system for steel formworks of ultra-high large-section concrete columns according to claim 1 or 2, characterized in that: the connecting sleeves at the two ends of each supporting piece are welded with the main reinforcements and the stirrups at the structural columns.
4. The bracing system of the ultra-high large-section concrete column steel formwork of claim 3, wherein: the lifting rod is formed by bending a reinforcing steel bar by 90 degrees.
5. The bracing system of the ultra-high large-section concrete column steel formwork of claim 3, wherein: the connecting rod is made of straight steel bars.
6. The bracing system of the ultra-high large-section concrete column steel formwork of claim 3, wherein: the supporting pieces are in a group two by two and are fixedly arranged in a shape like a Chinese character 'jing'.
7. A construction method of an ultra-high large-section concrete column steel formwork based on the bracing system of any one of claims 1 to 6 is characterized by comprising the following steps:
(1) construction preparation, namely manufacturing a lifting piece and a supporting piece;
selecting straight steel bars, threading two ends of each straight steel bar to serve as external thread sections for supporting, screwing the two ends of each straight steel bar into connecting sleeves to form supporting pieces, and manufacturing four supporting pieces;
selecting a steel bar, bending one end of the steel bar by 90 degrees, and turning threads at one end of the steel bar to serve as an external thread section for lifting to form eight lifting pieces;
(2) positioning and mounting a support piece;
the four supporting pieces are grouped in pairs and fixedly arranged at the corresponding elevation positions of a section of structural column in a 'well' -shaped manner, and the connecting sleeves at the two ends of each supporting piece are welded with the main reinforcements and the stirrups at the structural column to form a supporting frame;
(3) mounting a lifting piece;
the eight lifting pieces are respectively and correspondingly arranged at the connecting sleeve at each vertex position of the supporting frame and are in threaded connection with the connecting sleeve through lifting external thread sections, and the vertical sections of the lifting pieces point upwards to form a supporting system;
(4) mounting a structural column steel template;
and hoisting the two-section structural column steel template, placing the hoisting two-section structural column steel template on the steel template bearing area of the lifting piece, and firmly reinforcing the hoisting two-section structural column steel template, and after the concrete pouring is finished and the template can be disassembled, screwing out the lifting piece for recycling.
8. The construction method of the steel formwork of the ultra-high large-section concrete column according to claim 1, characterized in that: in the step (1), the length of the thread of the lifting piece and the supporting piece is not less than 30mm, and the pitch is not less than 3 mm.
9. The construction method of the steel formwork of the ultra-high large-section concrete column according to claim 1, characterized in that: in the step (1), the length of the vertical section of the lifting piece is not less than 100 mm.
10. The construction method of the steel formwork of the ultra-high large-section concrete column according to claim 1, characterized in that: in the step (2), the distance between the welding position of the support member and the structural column and the side of the structural column is 300-400 mm.
Technical Field
The invention relates to the technical field of steel formwork supporting construction of ultrahigh large-section concrete columns, in particular to a supporting system and a construction method of steel formworks of ultrahigh large-section concrete columns.
Background
With the speed of the urbanization construction process, the urban rail transit construction business develops a great deal of activity in various big cities. Based on the difficult construction problems of large single building area, high building height, more main structure columns and the like of a station in the construction process of a large subway station, the construction management unit is provided with higher construction management requirements from aspects of construction technology, quality, materials, safety, construction cost, plane management and the like.
Especially, the steel formwork of the ultrahigh large-section concrete column supports construction, when a second-section structural column is constructed after the construction of the first-section structural column is finished, the steel formwork of the first-section structural column cannot be disassembled due to the fact that the steel formwork of the second-section structural column is required to be supported and installed, and the turnover rate of the steel formwork of the ultrahigh large-section concrete column is seriously affected.
The utility model with publication number CN207110452U discloses a template frame with a support hook, which comprises a template frame body and a support hook arranged on the template frame body and used for forming a suspension support for the side part of the template frame body adjacent to the template frame body when the adjacent template frame is installed and demoulded; when adjacent template frame installation, can directly hang the lateral part support of adjacent template frame on the lifting hook, then lift through the manual work and the opposite side of lifting hook cooperation one side can realize the quick installation of adjacent template frame, labour saving and time saving, moreover because this kind of laborsaving effect exists, can do big with the size of single template frame current size relatively, promptly, use the utility model discloses a template frame of lifting hook, relative prior art can reduce the use quantity of template frame in same area to reduce the joint seam between the template, and then just reduced the line quantity that forms at the template junction behind the concrete placement, reached the purpose of guaranteeing concrete shaping quality.
However, the main purpose of the technical scheme is to conveniently realize the connection of the template frames at the outer sides of the templates, so that the adjacent template frames form fixed connection and form a wall together with the templates.
The invention with the bulletin number CN105804397A discloses a combined steel mould structure for shaping at a plate lowering position and an installation method thereof, the combined steel mould structure comprises steel mould plates arranged at the plate lowering position, the steel mould plates are sequentially connected into a whole to form a multi-square structure, a support frame is arranged outside the multi-square structure and is connected with the side wall of the steel mould plate, a pre-support template is arranged outside the support frame, the support frame is arranged between the pre-support template and the steel mould plate, a lifting frame is arranged below the multi-square structure and is in contact with the steel mould plate, tensioning holes are formed in the side wall of the steel mould plate, tensioning devices are arranged in the tensioning holes, and the tensioning devices are fixed with the steel mould plate and the pre-support template after penetrating through the tensioning holes and the support frame. This structure can be after concreting for the stupefied angle is in the same direction as straight, and the vertical plane is perpendicular, and the section is neat, and the combination steel mould can utilize for unlimited time, and reduce cost solves the current mould structure unloading of falling board department use such as kitchen guarding balcony inaccurate, warp greatly, damages easily when form removal, and the quality after pouring can not reach the problem of requirement.
However, the technical scheme is mainly applied to the assembly of the template of the sinking type structure so as to ensure that the fillet is straight, the vertical surface is vertical and the section is neat, and the technical scheme is not suitable for and cannot solve the problem of the support construction of the steel template of the ultrahigh large-section concrete column.
The invention patent of publication No. CN110005193A discloses a formwork supporting mechanism of a high-precision concrete roof, which comprises a steel frame wooden formwork, a bowl buckle supporting frame adjusting mechanism, a Bailey frame platform, a lattice upright post assembly and an inter-post connecting assembly, wherein the bowl buckle supporting frame adjusting mechanism comprises double-channel steel, a bowl buckle frame steel pipe, an adjustable ground support and an adjustable support, the bowl buckle supporting frame adjusting mechanism is connected with the steel frame wooden formwork through the adjustable support, the adjustable ground support is placed on the double-channel steel, the double-channel steel is placed on the Bailey frame platform, and the adjustable ground support is connected with the adjustable support through the bowl buckle frame steel pipe. The lattice upright post assembly is connected with the floor slab through the embedded bolts, the inter-post connecting assembly comprises a longitudinal Bailey sheet and a connecting pin shaft, and the lattice upright post assembly is connected with the floor slab through the longitudinal Bailey sheet and the connecting pin shaft. The invention can meet the requirements of supporting and accurately adjusting the high-precision concrete top plate template, has simple and convenient construction operation, can use all the components in a turnover way, and is economical and practical.
However, the technical scheme is mainly applied to formwork support of a concrete top plate, and the supporting construction problem of the steel formwork of the ultrahigh large-section concrete column cannot be solved and cannot be applied.
The utility model with the bulletin number of CN206607509U discloses a safe and flexible assembling bracket, which comprises a left bracket structure and a right bracket structure which are symmetrically arranged at two sides of a pier body, wherein the left bracket structure and the right bracket structure respectively comprise a tripod, a support bracket and a bracket box, the bracket box is a groove structure which is concave inwards at the side surface of the pier body, the support bracket is a right-angle structure which is formed by fixedly connecting a horizontal section and a vertical section, the horizontal section of the support bracket is inserted into the bracket box and is connected with the bracket box in a clamping manner, the vertical section of the support bracket faces downwards and is abutted against the side surface of the pier body, a frame of the tripod is attached to the pier body, and the lower vertex of the tripod is abutted against the top surface of the support bracket; the left bracket structure and the right bracket structure are fixed in a split way through a pull rod structure. The utility model discloses safety and stability is high, and is little to pier shaft structure influence, and the material is extravagant few, and the efficiency of construction is high, and the effectual high mound bracket safety quality of having solved reaches the problem that produces the influence to the major structure, guarantees safety, convenient, the pleasing to the eye of construction.
But this technical scheme mainly used sets up the bracket platform and is suitable for, and the installation effectiveness is low, is unfavorable for the high turnover rate construction of concrete column steel form.
Therefore, the support system and the construction method capable of improving the turnover rate of the steel formwork of the ultra-high large-section concrete column are urgently needed, and the support system and the construction method can be widely applied to various construction methods for supporting the steel formwork of the ultra-high large-section concrete column, improve the turnover rate of the steel formwork and realize the repeated utilization of support tools.
Disclosure of Invention
The invention aims to provide a support system of an ultrahigh large-section concrete column steel formwork and a construction method.
In order to solve the technical problems, the invention adopts the following technical scheme:
a supporting system of an ultrahigh large-section concrete column steel template comprises a supporting piece and a supporting piece, wherein the supporting piece comprises a connecting rod, two ends of the connecting rod are coaxially provided with connecting sleeves, and the connecting sleeves are provided with internal threads; the lifting piece comprises an L-shaped lifting rod, the lifting rod comprises a horizontal section and a vertical section, the horizontal section is used as a steel template bearing area, and one end of the horizontal section is provided with a lifting external thread section matched with the internal thread on the connecting sleeve;
the supporting pieces are fixedly arranged at corresponding elevation positions of a section of structural column and are arranged in a group crossing mode along the transverse direction and the longitudinal direction, each group comprises at least two supporting pieces arranged in parallel, and the length of each supporting piece corresponds to the length of the section of the structural column to form a supporting frame;
the lifting pieces are distributed and installed at the connecting sleeve at each vertex position of the supporting frame and are in threaded connection with the connecting sleeve through lifting external thread sections, and the vertical sections of the lifting pieces point upwards.
The both ends of connecting rod are equipped with the support external screw thread section, and the connecting rod is through the support external screw thread section and the connecting sleeve threaded connection that correspond.
The connecting sleeves at the two ends of each supporting piece are welded with the main reinforcements and the stirrups at the structural columns.
The lifting rod is formed by bending a reinforcing steel bar by 90 degrees.
The connecting rod is made of straight steel bars.
The supporting pieces are in a group two by two and are fixedly arranged in a shape like a Chinese character 'jing'.
The invention also discloses a construction method of the steel template of the ultrahigh large-section concrete column, which comprises the following steps:
(1) construction preparation, namely manufacturing a lifting piece and a supporting piece;
selecting straight steel bars, threading two ends of each straight steel bar to serve as external thread sections for supporting, screwing the two ends of each straight steel bar into connecting sleeves to form supporting pieces, and manufacturing four supporting pieces;
selecting a steel bar, bending one end of the steel bar by 90 degrees, and turning threads at one end of the steel bar to serve as an external thread section for lifting to form eight lifting pieces;
(2) positioning and mounting a support piece;
the four supporting pieces are grouped in pairs and fixedly arranged at the corresponding elevation positions of a section of structural column in a 'well' -shaped manner, and the connecting sleeves at the two ends of each supporting piece are welded with the main reinforcements and the stirrups at the structural column to form a supporting frame;
(3) mounting a lifting piece;
the eight lifting pieces are respectively and correspondingly arranged at the connecting sleeve at each vertex position of the supporting frame and are in threaded connection with the connecting sleeve through lifting external thread sections, and the vertical sections of the lifting pieces point upwards to form a supporting system;
(4) mounting a structural column steel template;
and hoisting the two-section structural column steel template, placing the hoisting two-section structural column steel template on the steel template bearing area of the lifting piece, and firmly reinforcing the hoisting two-section structural column steel template, and after the concrete pouring is finished and the template can be disassembled, screwing out the lifting piece for recycling.
In the step (1), the length of the thread of the lifting piece and the supporting piece is not less than 30mm, and the pitch is not less than 3 mm.
In the step (1), the length of the vertical section of the lifting piece is not less than 100 mm.
In the step (2), the distance between the welding position of the support member and the structural column and the side of the structural column is 300-400 mm.
The invention has the beneficial effects that:
the method can be widely applied to various ultrahigh large-section concrete column steel formwork supporting construction methods, the turnover rate of the steel formwork is improved, and the repeated utilization of supporting tools is realized.
The invention has the advantages of good steel mould supporting effect, low cost, good economic benefit, convenient operation and material circulation acceleration, and avoids the problems of low template use efficiency, difficult operation and the like.
The invention has the advantages of convenient construction, high operation efficiency, repeated utilization, material saving, high safety factor, effective improvement of the turnover rate of the steel template of the ultra-high large-section concrete column and low construction cost.
Drawings
FIG. 1 is a schematic structural view of a support member according to an embodiment of the present invention;
FIG. 2 is a schematic view of a lift according to an embodiment of the present invention;
FIG. 3 is a floor plan of a bracketing system in an embodiment of the present invention.
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.
As shown in fig. 1 to 3, the support system of the steel formwork for the ultra-high large-section concrete column of the present invention comprises a lifting member 1 and a support member 2, wherein the support member 2 comprises a
The lifting piece 1 comprises an L-shaped lifting rod 11, the lifting rod 11 comprises a horizontal section and a vertical section, the horizontal section is used as a steel template bearing area 3, and one end of the horizontal section is provided with a lifting external thread section 12 matched with the internal thread on the connecting sleeve.
The supporting pieces 2 are fixedly arranged at corresponding elevation positions of a section of structural column and are arranged in a group crossing mode along the transverse direction and the longitudinal direction, each group comprises at least two supporting pieces 2 arranged in parallel, and the length L of each supporting piece 2 corresponds to the section length of the structural column to form a supporting frame. In this embodiment, two by two support pieces 2 are in a group and are fixedly arranged in a shape like a Chinese character jing, and the connecting sleeves 4 at the two ends of each support piece 2 are welded with the main reinforcements and the stirrups at the structural columns.
The lifting pieces 1 are distributed and arranged at the connecting sleeve 4 at each vertex position of the supporting frame and are in threaded connection with the connecting sleeve 4 through lifting external thread sections 12, and the vertical sections of the lifting pieces 1 point upwards.
In this embodiment, the lifting rod 11 is made of HPB300 steel bars with a diameter of 28mm, one end of each steel bar is bent by 90 degrees, and the length of the vertical section of the lifting piece is 100 mm. The length of the thread of the external thread section 12 is more than or equal to 30mm, and the thread pitch is 3 mm.
In this embodiment, the
In this embodiment, the connection sleeve 4 is a straight thread welding sleeve with a diameter of # 28.
The embodiment also discloses a construction method of the steel template of the ultrahigh large-section concrete column, which comprises the following steps:
(1) construction preparation, namely manufacturing a lifting piece 1 and a supporting piece 2;
selecting straight steel bars, threading two ends of each straight steel bar to serve as
and (3) selecting a steel bar, bending one end of the steel bar by 90 degrees, and turning threads at one end of the steel bar to serve as an external thread section 12 for lifting to form a lifting piece 1, wherein eight lifting pieces 1 are manufactured.
(2) Positioning and mounting a support piece;
two liang of a set of four support piece 2 are "well" style of calligraphy fixed arrangement in the corresponding elevation position department of a section of structure post, with the connecting sleeve 4 at every support piece both ends and structure post department owner muscle and stirrup welded connection to ensure that the elevation is unanimous, form braced frame. The length H of the welding position of the support 2 and the structural column from the side of the structural column is 300 mm.
(3) Mounting a lifting piece;
the eight lifting pieces 1 are respectively and correspondingly arranged at the connecting sleeve at each vertex position of the supporting frame and are in threaded connection with the connecting sleeve 4 through the lifting external thread sections 12, and the vertical sections of the lifting pieces 1 point upwards to form a supporting system.
(4) Mounting a structural column steel template;
the hoisting two-section structural column steel formwork is placed on the steel formwork bearing area 3 of the lifting piece and is firmly reinforced, after the concrete pouring is completed and the formwork can be disassembled, the lifting piece can be screwed out for recycling, and the two-section structural column steel formwork can be turned over to other structural columns for construction.
The invention has the advantages of good steel mould supporting effect, low cost, good economic benefit, convenient operation and material circulation acceleration. Compared with the conventional construction mode, the invention has the advantages that the steel template of the first section of structural column can be directly disassembled before the construction of the second section of structural column, and can be circulated to other structural columns for construction, so that the problems of low template use efficiency, difficult operation and the like are avoided.
The invention has the advantages of convenient construction, high operation efficiency, repeated utilization, material saving, high safety factor, effective improvement of the turnover rate of the steel template of the ultra-high large-section concrete column and low construction cost.
The method can be widely applied to various ultrahigh large-section concrete column steel formwork supporting construction methods, the turnover rate of the steel formwork is improved, and the repeated utilization of supporting tools is realized.
The invention provides a construction idea of a support system and a steel template from the aspect of constructing a main body structure and accelerating the turnover of the template, and can be widely applied to engineering projects with large structural columns, high molding quality requirements, short construction period and heavy tasks.
Although the present invention has been described in detail with reference to the above embodiments, it should be understood by those skilled in the art that: modifications and equivalents may be made thereto without departing from the spirit and scope of the invention and it is intended to cover in the claims the invention as defined in the appended claims.
In the description of the present invention, it is to be understood that the terms "front", "rear", "left", "right", "upper", "lower", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the scope of the present invention.
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