Open digital tool management system
阅读说明：本技术 一种开放式数字化工具管理系统 (Open digital tool management system ) 是由 王纬国 张子明 王洪涛 吴传贵 姚旭成 周秀华 李金猛 于 2019-08-29 设计创作，主要内容包括：本发明涉及现场工具管理领域,具体是一种开放式数字化工具管理系统,一种开放式数字化工具管理系统,包括：人机界面,用于实现工具管理系统与人员交流；控制模块,实现工具管理系统的信息共享和远程管理；传感器,用于感知外界数据并传递至控制模块；供电子系统,用于为人员提供对管理系统的控制；机架子系统,用于配合管理系统进行工具的传递,基于RFID射频标签技术和敞开式工具挂架结构,实现了工具柜工具的便捷共用,较好的降低了工具的配置数量与成本；通过人员权限管理和标签遍历检测实现了工具的借出、归还与盘点管理的数字化,较好的简化了工具借用流程。(The invention relates to the field of field tool management, in particular to an open type digital chemical tool management system, which comprises: the human-computer interface is used for realizing the communication between the tool management system and personnel; the control module is used for realizing information sharing and remote management of the tool management system; the sensor is used for sensing external data and transmitting the external data to the control module; the power supply subsystem is used for providing control over the management system for personnel; the rack subsystem is used for being matched with a management system to transmit tools, and based on an RFID radio frequency tag technology and an open tool hanging rack structure, the tool cabinet and tools can be conveniently shared, and the configuration quantity and cost of the tools are well reduced; through personnel authority management and label traversal detection, the digitalization of borrowing and returning and inventory management of the tool is realized, and the tool borrowing process is better simplified.)
1. An open digital tool management system is characterized in that: the method comprises the following steps:
the human-computer interface is used for realizing the communication between the tool management system and personnel;
the control module is used for realizing information sharing and remote management of the tool management system;
the sensor is used for sensing external data and transmitting the external data to the control module;
the power supply subsystem is used for providing control over the management system for personnel;
and the rack subsystem is used for matching with the management system to transmit tools.
2. The open digital tool management system according to claim 1, wherein: the man-machine interface comprises a touch screen for providing a tool management operation interface for a user, an IC card reader for realizing personnel identity identification and flexibly associating with the tool management system, an alarm for prompting the operation state of the tool management system by voice, a tool condition that the tool is not returned due to broadcasting prompt, and an alarm type abnormal state of tool state change under the condition that the personnel identity is not registered, and a sound box.
3. The open digital tool management system according to claim 1, wherein: the control module comprises a serial port, a network port and a USB interface which are used for collecting information, and a video interface which is used for displaying an operation interface and a functional module on a human-computer interface.
4. The open digital tool management system according to claim 1, wherein: the rack subsystem comprises a tool trolley adopting an open tool hanger structure, a tool hanger arranged on the tool trolley, a tool hook arranged on the tool hanger and used for placing tools with RFID labels, and a tray fixed on the outer side of the tool hanger and used for placing a tool box.
5. The open digital tool management system according to claim 4, wherein: the sensor comprises an RFID reader-writer and an RFID directional antenna which are used in a combined mode for reading the label of the RFID tool and transmitting the information back to the control module, and a distance measuring sensor used for monitoring the actual distance between a person and the tool cart and judging and executing the working mode of the tool management system according to the actual distance.
6. The open digital tool management system according to claim 1, wherein: the power supply subsystem comprises a battery for providing continuous long-term working capacity of the tool management system in a power-off state or a state without an external power supply, a charger for charging the battery, a switching power supply for converting external commercial power into a direct-current power supply required by the control module, and a battery management module for switching the battery or the external commercial power.
7. The open digital tool management system according to claim 1, wherein: the personnel include the user who is used for receiving, returning, reporting loss, looking for, checking, report form to the instrument, the designer who is used for carrying out configuration and inspection to instrument management system, the maintainer who is used for logging in, deleting, changing, measuring, registering the instrument.
8. The open digital tool management system according to claim 5, wherein: the tool management system has four working modes, wherein the four working modes are respectively a standby mode in which only the ranging sensor works continuously, other modules are in a standby state, a monitoring mode in which the system is completely started, a monitoring mode in which short-time periodic scanning and updating are carried out on the tool, an operating mode in which different operating functions are provided according to the authority of personnel, and an alarm mode in which an alarm is carried out when the personnel do not swipe the card to fetch the tool, do not confirm by software after operation, or do not return the abnormal events of tools due.
Technical Field
The invention relates to the field of field tool management, in particular to an open digital chemical tool management system.
Background
In a traditional manual tool management mode, links such as tool inquiry, maintenance, metering and checking are complicated, and the situation that work is influenced by errors and omissions occurs; the borrowing, returning and checking of the tools all need to spend a large amount of time for manual checking, and the management cost is high, and the effect is poor.
Particularly, in medium and large-sized enterprises, along with business development, tool varieties are increasingly complicated, the number of tools is increasing, and how to manage the tools in a planning, scientific and modern manner becomes an urgent task for the enterprises to improve the lean production management level. Many digital and intelligent tool management approaches are explored in the industry.
For example, in a tool management method and system according to chinese patent application No. 201810989317.0, the tool management system includes a tool kit, a main control module, an RFID read/write module, a communication module, a human-computer interaction module, a monitoring terminal, an IC card, and a background server, and uses an RFID automatic identification technology to implement effective lease management of a tool, and implements monitoring and inventory management of the tool by mutual data transmission with a background service center. The method has the advantages that the main control module, the RFID read-write module and the like are placed in the tool box, only the tool renting and returning operation is realized, and the method is not an optimized configuration for the application condition of a small tool total library and a large tool box which are mainstream in an enterprise; the second disadvantage is that the tool box related to the invention is not completely described, the necessary power supply system of the tool box is not described, and the structural schematic diagram of the tool box is not provided.
For example, in an intelligent tool cabinet based on RFID with chinese patent No. 201420150505.1, including a cabinet body, an antenna, a reader/writer, and an RFID tag, real-time scanning monitoring of a non-metal RFID tag and a metal RFID tag is realized by using a directional antenna and an omnidirectional antenna, and real-time monitoring of a tool with a tag of the tool cabinet is realized. The disadvantage is that the borrowing and returning operation of the tool can not be realized due to the lack of human-computer interface design and authority.
Disclosure of Invention
In order to solve the above problems, the present invention provides an open digital tool management system.
An open digital tool management system, comprising:
the human-computer interface is used for realizing the communication between the tool management system and personnel;
the control module is used for realizing information sharing and remote management of the tool management system;
the sensor is used for sensing external data and transmitting the external data to the control module;
the power supply subsystem is used for providing control over the management system for personnel;
and the rack subsystem is used for matching with the management system to transmit tools.
The man-machine interface comprises a touch screen for providing a tool management operation interface for a user, an IC card reader for realizing personnel identity identification and flexibly associating with the tool management system, an alarm for prompting the operation state of the tool management system by voice, a tool condition that the tool is not returned due to broadcasting prompt, and an alarm type abnormal state of tool state change under the condition that the personnel identity is not registered, and a sound box.
The control module comprises a serial port, a network port and a USB interface which are used for collecting information, and a video interface which is used for displaying an operation interface and a functional module on a human-computer interface.
The rack subsystem comprises a tool trolley adopting an open tool hanger structure, a tool hanger arranged on the tool trolley, a tool hook arranged on the tool hanger and used for placing tools with RFID labels, and a tray fixed on the outer side of the tool hanger and used for placing a tool box.
The sensor comprises an RFID reader-writer and an RFID directional antenna which are used in a combined mode for reading the label of the RFID tool and transmitting the information back to the control module, and a distance measuring sensor used for monitoring the actual distance between a person and the tool cart and judging and executing the working mode of the tool management system according to the actual distance.
The power supply subsystem comprises a battery for providing continuous long-term working capacity of the tool management system in a power-off state or a state without an external power supply, a charger for charging the battery, a switching power supply for converting external commercial power into a direct-current power supply required by the control module, and a battery management module for switching the battery or the external commercial power.
The personnel include the user who is used for receiving, returning, reporting loss, looking for, checking, report form to the instrument, the designer who is used for carrying out configuration and inspection to instrument management system, the maintainer who is used for logging in, deleting, changing, measuring, registering the instrument.
The tool management system has four working modes, wherein the four working modes are respectively a standby mode in which only the ranging sensor works continuously, other modules are in a standby state, a monitoring mode in which the system is completely started, a monitoring mode in which short-time periodic scanning and updating are carried out on the tool, an operating mode in which different operating functions are provided according to the authority of personnel, and an alarm mode in which an alarm is carried out when the personnel do not swipe the card to fetch the tool, do not confirm by software after operation, or do not return the abnormal events of tools due.
The invention has the beneficial effects that: based on the RFID technology and the open tool hanging rack structure, the tool cabinet has the advantages that the tools can be conveniently shared, and the configuration quantity and the cost of the tools are well reduced; through personnel authority management and label traversal detection, the digitalization of borrowing and returning and inventory management of the tool is realized, and the tool borrowing process is better simplified.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic diagram of a tool management system according to the present invention;
FIG. 2 is a schematic diagram of a tool management system personnel configuration of the present invention;
FIG. 3 is a schematic diagram of the working mode of the tool management system according to the present invention;
FIG. 4 is a schematic perspective view of a tool management system according to the present invention;
FIG. 5 is a schematic diagram of a front view of the tool management system of the present invention;
FIG. 6 is a left side view of the tool management system of the present invention;
FIG. 7 is a schematic top view of a tool management system according to the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below.
As shown in fig. 1 to 7, an open digital tool management system includes:
the human-computer interface is used for realizing the communication between the tool management system and personnel;
the control module is used for realizing information sharing and remote management of the tool management system;
the sensor is used for sensing external data and transmitting the external data to the control module;
the power supply subsystem is used for providing control over the management system for personnel;
and the rack subsystem is used for matching with the management system to transmit tools.
The man-machine interface comprises a touch screen for providing a tool management operation interface for a user, an IC card reader for realizing personnel identity identification and flexibly associating with the tool management system, an alarm for prompting the operation state of the tool management system by voice, a tool condition that the tool is not returned due to broadcasting prompt, and an alarm type abnormal state of tool state change under the condition that the personnel identity is not registered, and a sound box.
Based on the RFID technology and the open tool hanging rack structure, the tool cabinet has the advantages that the tools can be conveniently shared, and the configuration quantity and the cost of the tools are well reduced; through personnel authority management and label traversal detection, the digitalization of borrowing and returning and inventory management of the tool is realized, and the tool borrowing process is better simplified.
The control module comprises a serial port, a network port and a USB interface which are used for collecting information, and a video interface which is used for displaying an operation interface and a functional module on a human-computer interface.
The rack subsystem comprises a tool trolley adopting an open tool hanger structure, a tool hanger arranged on the tool trolley, a tool hook arranged on the tool hanger and used for placing tools with RFID labels, and a tray fixed on the outer side of the tool hanger and used for placing a tool box.
The tool cart is provided with a steering wheel which is convenient for the tool cart to slide.
As shown in fig. 4, in the drawing,
The sensor comprises an RFID reader-writer and an RFID directional antenna which are used in a combined mode for reading the label of the RFID tool and transmitting the information back to the control module, and a distance measuring sensor used for monitoring the actual distance between a person and the tool cart and judging and executing the working mode of the tool management system according to the actual distance.
The RFID directional antennas of the entrance guard structures fixed on the two sides of the tool hanging rack can realize real-time scanning and monitoring of RFID tools on the tool hanging rack.
And the tray is fixed on the outer side of the tool hanging rack and is used for placing the tool box and realizing tool transmission between the tool management system and the tool box.
The power supply subsystem comprises a battery for providing continuous long-term working capacity of the tool management system in a power-off state or a state without an external power supply, a charger for charging the battery, a switching power supply for converting external commercial power into a direct-current power supply required by the control module, and a battery management module for switching the battery or the external commercial power.
The personnel include the user who is used for receiving, returning, reporting loss, looking for, checking, report form to the instrument, the designer who is used for carrying out configuration and inspection to instrument management system, the maintainer who is used for logging in, deleting, changing, measuring, registering the instrument.
The use method of the invention comprises the following steps: the tool management system has four working modes, wherein the four working modes are respectively a standby mode in which only the ranging sensor works continuously, other modules are in a standby state, a monitoring mode in which the system is completely started, a monitoring mode in which short-time periodic scanning and updating are carried out on the tool, an operating mode in which different operating functions are provided according to the authority of personnel, and an alarm mode in which an alarm is carried out when the personnel do not swipe a card to pick up the tool, do not confirm by software after operation or do not return the abnormal events of tools due.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
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