Automatic coiling equipment of aluminum foil rolling mill

文档序号:1621340 发布日期:2020-01-14 浏览:32次 中文

阅读说明:本技术 一种铝箔轧机自动上卷设备 (Automatic coiling equipment of aluminum foil rolling mill ) 是由 袁国宇 于 2019-09-02 设计创作,主要内容包括:一种铝箔轧机自动上卷设备,包括车架、车轮、第一升降杆、第一升降框、第一转辊、第二升降杆、第二横杆、第二凸块、第二转辊、第二连接杆、垫块、第三升降杆、第三横杆、第三上凸块、第三侧凸块、保护辊、第三转辊、第三连接杆、轨道、行架、行架连接杆、接近开关、卷径测量传感器、距离传感器;本发明通过电脑控制将铝卷自动调节至设定高度,可快速的与开卷机锥头的高度进行校准,调节过程迅速便捷,提升对铝卷的装载效率。车架不同卷径大小的铝卷结构放置于小车上,均可与小车限位固定,对铝卷的上卷卷径的适用范围大,装置使用灵活。(An automatic coiling device of an aluminum foil rolling mill comprises a frame, wheels, a first lifting rod, a first lifting frame, a first rotary roller, a second lifting rod, a second cross rod, a second lug, a second rotary roller, a second connecting rod, a cushion block, a third lifting rod, a third cross rod, a third upper lug, a third side lug, a protective roller, a third rotary roller, a third connecting rod, a rail, a traveling frame connecting rod, a proximity switch, a coil diameter measuring sensor and a distance sensor; according to the invention, the aluminum coil is automatically adjusted to the set height through computer control, the height of the aluminum coil can be quickly calibrated with the height of the conical head of the uncoiler, the adjusting process is quick and convenient, and the loading efficiency of the aluminum coil is improved. The aluminum coil structure with different coil diameters of the frame is placed on the trolley and can be limited and fixed with the trolley, the application range of the coil diameter of the aluminum coil is large, and the device is flexible to use.)

1. An automatic coiling device of an aluminum foil rolling mill is characterized by comprising a frame, wheels, a first lifting rod, a first lifting frame, a first rotating roller, a second lifting rod, a second cross rod, a second lug, a second rotating roller, a second connecting rod, a cushion block, a third lifting rod, a third cross rod, a third upper lug, a third side lug, a protective roller, a third rotating roller, a third connecting rod, a track, a traveling frame connecting rod, a proximity switch, a coil diameter measuring sensor and a distance sensor;

the frame is of a square plate-shaped structure; the wheels are arranged at four corners of the bottom end of the frame, and the wheels and the frame rotate through bearings; the number of the first lifting rods is two, the first lifting rods are respectively arranged at two ends of the center of the frame and symmetrically arranged, each first lifting rod is vertically and fixedly connected with the upper surface of the frame, and the bottom end of each first lifting rod extends out of the frame; the first lifting frames are arranged at the bottom ends of the first lifting rods, and the bottom end of each first lifting rod is vertically fixed with the two ends of each first lifting frame; the number of the first rotating rollers is two, the first rotating rollers are arranged in the first lifting frame, and two ends of each first rotating roller are rotated with the first lifting frame through bearings;

the second lifting rods are arranged on the upper surface of the frame and are arranged on two sides of the first lifting rod, the number of the second lifting rods is four, and each second lifting rod is vertically and fixedly connected with the frame; the second cross rods are transversely arranged at the top ends of the second lifting rods and symmetrically arranged; the second lug is arranged at two ends of the upper surface of the second cross rod and is fixedly connected with the second cross rod to form an integrated structure; the second rotating roller is arranged above the second cross rod, and two ends of the second rotating roller rotate with the second convex block through bearings; the second connecting rod is arranged at the bottom end of the second cross rod, and two ends of the second connecting rod are fixedly connected with the second cross rods on two sides respectively;

the cushion blocks are arranged on the upper surface of the frame and on two sides of the second lifting rod, and are arranged in the same direction as the frame and fixedly connected with the frame; the third lifting rods are arranged on the upper surfaces of the cushion blocks, the number of the cushion blocks arranged on each side is two, and each third lifting rod is vertically and fixedly connected with the cushion block; the third cross rods are arranged at the top ends of the third lifting rods and are symmetrically arranged; the third upper convex block is arranged on the top surface of the third cross rod and is vertically and fixedly connected with the third cross rod to form an integrated structure; the protection roller is arranged at the top end of the third cross rod, and two ends of the protection roller rotate with the third upper convex blocks through bearings; the third side bump is arranged on the side edge of the third cross rod and is vertically and fixedly connected with the third cross rod to form an integrated structure; the third rotating roller is arranged on one side of the third cross rod, and two ends of the third rotating roller are rotated with the third side bump through bearings; the third connecting rods are arranged at the bottom ends of the third cross rods, and one end of each third connecting rod is fixedly connected with the bottom end of the third cross rod on one side;

the rails are symmetrically arranged, the wheels are clamped at the top ends of the rails at two sides, and the frame realizes parallel movement through the wheels; the travelling frames are arranged on the top surface of the track in a crossing manner, the number of the travelling frames is two, the travelling frames are symmetrically arranged, and the travelling frame connecting rods are arranged at the top ends of the travelling frames on the two sides; the proximity switch is arranged on the inner side of the travelling frame at one end and is fixed with the travelling frame through a fastener; the roll diameter measuring sensor is arranged on the bottom surface of the travelling frame connecting rod and is fixed with the travelling frame connecting rod through a fastener; the distance sensor is arranged at one side of the bottom end of the travelling frame.

2. The automatic winding device of an aluminum foil rolling mill according to claim 1, wherein the first lifting frame is of a structure like a Chinese character ri, and the first rotating rollers are symmetrically arranged on two sides of the first lifting frame.

3. The automatic winding device of an aluminum foil rolling mill as claimed in claim 1, wherein the second connecting rod is of a U-shaped structure, and the setting height of the bottom end of the second connecting rod is equal to the setting height of the first lifting frame.

4. The automatic winding device of an aluminum foil rolling mill as claimed in claim 1, wherein the third connecting rod is of a U-shaped structure, and the setting height of the bottom end of the third connecting rod is equal to the setting height of the first lifting frame.

5. The automatic winding device of an aluminum foil rolling mill according to claim 1, wherein the first lifting rod, the second lifting rod and the third lifting rod are one of hydraulic lifting rods or pneumatic lifting rods.

6. The automatic winding device of aluminum foil mill as claimed in claim 1, wherein the lengths of the first lifting rod, the second lifting rod and the third lifting rod are set in a descending trend.

7. The automatic winding device of aluminum foil mill according to claim 1, wherein the diameter of the second roller is the same as that of the third roller and is larger than that of the first roller.

8. The automatic winding device of aluminum foil mill as claimed in claim 1, wherein said row frame is in the form of Contraband.

9. The automatic winding apparatus of aluminum foil mill according to claim 1, wherein the fastening member is one or more of a rivet, an expansion screw, a bolt, a nut, a screw, and a tapping screw.

Technical Field

The invention relates to the field of aluminum foil mill equipment, in particular to automatic coiling equipment of an aluminum foil mill.

Background

The aluminum foil is a hot stamping material which is directly rolled into a sheet by using metal aluminum, and the hot stamping effect of the aluminum foil is similar to that of pure silver foil hot stamping, so the aluminum foil is also called false silver foil. Because the aluminum has soft texture, good ductility and silvery white luster, if the rolled sheet is pasted on offset paper by sodium silicate and other substances to prepare an aluminum foil sheet, the aluminum foil sheet can be printed. However, the aluminum foil is easily oxidized and darkened in color, and the aluminum foil is faded by friction, touch and the like, so that the aluminum foil is not suitable for hot stamping of book covers and periodical covers which are stored for a long time. The rolling mill is equipment for realizing the metal rolling process, generally refers to equipment for completing the whole process of rolled material production, and after an aluminum foil is subjected to the rolling action of the rolling mill, the aluminum foil with lower thinness is formed.

In the process that the aluminum foil is acted by the rolling mill, the aluminum coil needs to be coiled firstly, the carrying trolley of the aluminum coil runs on the rail to convey the aluminum coil, then the aluminum coil and the uncoiler are calibrated, and the aluminum coil is loaded on the conical head of the uncoiler, so that the subsequent process of uncoiling the aluminum coil can be realized. In the loading process of the existing aluminum coil, the coil diameters of the aluminum coil are different, the carrying trolley can not directly align the aluminum coil with the conical head of the uncoiler, and the loading process can be realized only after the aluminum coil is manually adjusted in height for multiple times. If the precision calibration degree is low, the result that loading can not be realized is easily generated, the aluminum coil is easily collided and damaged, the loading efficiency is low in the process of manual calibration, and the overall production efficiency is reduced.

Disclosure of Invention

In order to solve the existing problems, the invention discloses an automatic coiling device of an aluminum foil rolling mill, which has the following specific technical scheme: an automatic coiling device of an aluminum foil rolling mill comprises a frame, wheels, a first lifting rod, a first lifting frame, a first rotary roller, a second lifting rod, a second cross rod, a second lug, a second rotary roller, a second connecting rod, a cushion block, a third lifting rod, a third cross rod, a third upper lug, a third side lug, a protective roller, a third rotary roller, a third connecting rod, a rail, a traveling frame connecting rod, a proximity switch, a coil diameter measuring sensor and a distance sensor;

the frame is of a square plate-shaped structure; the wheels are arranged at four corners of the bottom end of the frame, and the wheels and the frame rotate through bearings; the number of the first lifting rods is two, the first lifting rods are respectively arranged at two ends of the center of the frame and symmetrically arranged, each first lifting rod is vertically and fixedly connected with the upper surface of the frame, and the bottom end of each first lifting rod extends out of the frame; the first lifting frames are arranged at the bottom ends of the first lifting rods, and the bottom end of each first lifting rod is vertically fixed with the two ends of each first lifting frame; the number of the first rotating rollers is two, the first rotating rollers are arranged in the first lifting frame, and two ends of each first rotating roller are rotated with the first lifting frame through bearings;

the second lifting rods are arranged on the upper surface of the frame and are arranged on two sides of the first lifting rod, the number of the second lifting rods is four, and each second lifting rod is vertically and fixedly connected with the frame; the second cross rods are transversely arranged at the top ends of the second lifting rods and symmetrically arranged; the second lug is arranged at two ends of the upper surface of the second cross rod and is fixedly connected with the second cross rod to form an integrated structure; the second rotating roller is arranged above the second cross rod, and two ends of the second rotating roller rotate with the second convex block through bearings; the second connecting rod is arranged at the bottom end of the second cross rod, and two ends of the second connecting rod are fixedly connected with the second cross rods on two sides respectively;

the cushion blocks are arranged on the upper surface of the frame and on two sides of the second lifting rod, and are arranged in the same direction as the frame and fixedly connected with the frame; the third lifting rods are arranged on the upper surfaces of the cushion blocks, the number of the cushion blocks arranged on each side is two, and each third lifting rod is vertically and fixedly connected with the cushion block; the third cross rods are arranged at the top ends of the third lifting rods and are symmetrically arranged; the third upper convex block is arranged on the top surface of the third cross rod and is vertically and fixedly connected with the third cross rod to form an integrated structure; the protection roller is arranged at the top end of the third cross rod, and two ends of the protection roller rotate with the third upper convex blocks through bearings; the third side bump is arranged on the side edge of the third cross rod and is vertically and fixedly connected with the third cross rod to form an integrated structure; the third rotating roller is arranged on one side of the third cross rod, and two ends of the third rotating roller are rotated with the third side bump through bearings; the third connecting rods are arranged at the bottom ends of the third cross rods, and one end of each third connecting rod is fixedly connected with the bottom end of the third cross rod on one side;

the rails are symmetrically arranged, the wheels are clamped at the top ends of the rails at two sides, and the frame realizes parallel movement through the wheels; the travelling frames are arranged on the top surface of the track in a crossing manner, the number of the travelling frames is two, the travelling frames are symmetrically arranged, and the travelling frame connecting rods are arranged at the top ends of the travelling frames on the two sides; the proximity switch is arranged on the inner side of the travelling frame at one end and is fixed with the travelling frame through a fastener; the roll diameter measuring sensor is arranged on the bottom surface of the travelling frame connecting rod and is fixed with the travelling frame connecting rod through a fastener; the distance sensor is arranged at one side of the bottom end of the travelling frame.

Furthermore, the first lifting frame is of a structure shaped like a Chinese character 'ri', and the first rotating rollers are symmetrically arranged on two sides of the first lifting frame.

Furthermore, the second connecting rod is of a U-shaped structure, and the setting height of the bottom end of the second connecting rod is equal to the setting height of the first lifting frame.

Furthermore, the third connecting rod is of a U-shaped structure, and the setting height of the bottom end of the third connecting rod is equal to the setting height of the first lifting frame.

Furthermore, the first lifting rod, the second lifting rod and the third lifting rod are all one of a hydraulic lifting rod or a pneumatic lifting rod.

Further, the lengths of the first lifting rod, the second lifting rod and the third lifting rod are set in a descending trend.

Further, the diameters of the second rotating roller and the third rotating roller are the same and are larger than the diameter of the first rotating roller.

Further, the travelling rack is in an Contraband-shaped structure.

Further, the fastener is one or more of a rivet, an expansion screw, a bolt, a nut, a screw, and a self-tapping screw.

The invention has the beneficial effects that:

according to the invention, the form of the aluminum coil carrying trolley is improved, the frame of the trolley is designed into a liftable form, the center height of the aluminum coil can be adjusted in the process of conveying the aluminum coil, the height can be automatically adjusted to a set height through computer control, the aluminum coil can be quickly calibrated with the height of the conical head of the uncoiler, the adjusting process is quick and convenient, the loading efficiency of the aluminum coil is improved, and the production efficiency of a device production line is improved.

The frame is designed into a three-section type lifting structure, the aluminum coil structures with different coil diameters are placed on the trolley and can be limited and fixed with the trolley, the application range of the aluminum coil diameter of the upper coil is wide, and the device is flexible to use.

Drawings

Fig. 1 is a schematic view of the overall configuration of the present invention.

Fig. 2 is a schematic view of the structure of the frame of the present invention.

Fig. 3 is a schematic structural view of a first lifting frame of the present invention.

Figure 4 is a side view schematic at the frame of the present invention.

Fig. 5 is a schematic cross-sectional view of fig. 3 of the present invention.

FIG. 6 is a schematic diagram of the calculation of the R value according to the present invention.

List of reference numerals: the device comprises a frame 1, wheels 2, a first lifting rod 3, a first lifting frame 4, a first rotating roller 5, a second lifting rod 6, a second cross rod 7, a second bump 8, a second rotating roller 9, a second connecting rod 10, a cushion block 11, a third lifting rod 12, a third cross rod 13, a third upper bump 14, a third side bump 15, a protective roller 16, a third rotating roller 17, a third connecting rod 18, a track 19, a travelling frame 20, a travelling frame connecting rod 21, a proximity switch 22, a coil diameter measuring sensor 23 and a distance sensor 24.

Detailed Description

In order to make the technical scheme of the invention clearer and clearer, the invention is further described with reference to the accompanying drawings, and any scheme obtained by carrying out equivalent replacement and conventional reasoning on the technical characteristics of the technical scheme of the invention falls into the protection scope of the invention. The fixed connection, the fixed arrangement and the fixed structure mentioned in the embodiment are known technologies known to those skilled in the art, such as gluing, welding, screwing, bolt-nut connection, riveting and the like.

The proximity switch 22, the roll diameter measuring sensor 23, and the distance sensor 24 mentioned in the present embodiment are all the prior art, and are well-known to those skilled in the art, and the principles thereof are not described in detail in the present invention.

The automatic winding equipment of the aluminum foil rolling mill comprises a frame, wheels, a first lifting rod, a first lifting frame, a first rotating roller, a second lifting rod, a second cross rod, a second lug, a second rotating roller, a second connecting rod, a cushion block, a third lifting rod, a third cross rod, a third upper lug, a third side lug, a protective roller, a third rotating roller, a third connecting rod, a track, a traveling frame connecting rod, a proximity switch, a winding diameter measuring sensor and a distance sensor, wherein the first lifting rod is arranged on the frame;

the frame is of a square plate-shaped structure; the wheels are arranged at four corners of the bottom end of the frame, and the wheels and the frame rotate through bearings; the number of the first lifting rods is two, the first lifting rods are respectively arranged at two ends of the center of the frame and symmetrically arranged, each first lifting rod is vertically and fixedly connected with the upper surface of the frame, and the bottom end of each first lifting rod extends out of the frame; the first lifting frames are arranged at the bottom ends of the first lifting rods, and the bottom end of each first lifting rod is vertically fixed with the two ends of each first lifting frame; the number of the first rotating rollers is two, the first rotating rollers are arranged in the first lifting frame, and two ends of each first rotating roller are rotated with the first lifting frame through bearings;

the second lifting rods are arranged on the upper surface of the frame and are arranged on two sides of the first lifting rod, the number of the second lifting rods is four, and each second lifting rod is vertically and fixedly connected with the frame; the second cross rods are transversely arranged at the top ends of the second lifting rods and symmetrically arranged; the second lug is arranged at two ends of the upper surface of the second cross rod and is fixedly connected with the second cross rod to form an integrated structure; the second rotating roller is arranged above the second cross rod, and two ends of the second rotating roller rotate with the second convex block through bearings; the second connecting rod is arranged at the bottom end of the second cross rod, and two ends of the second connecting rod are fixedly connected with the second cross rods on two sides respectively;

the cushion blocks are arranged on the upper surface of the frame and on two sides of the second lifting rod, and are arranged in the same direction as the frame and fixedly connected with the frame; the third lifting rods are arranged on the upper surfaces of the cushion blocks, the number of the cushion blocks arranged on each side is two, and each third lifting rod is vertically and fixedly connected with the cushion block; the third cross rods are arranged at the top ends of the third lifting rods and are symmetrically arranged; the third upper convex block is arranged on the top surface of the third cross rod and is vertically and fixedly connected with the third cross rod to form an integrated structure; the protection roller is arranged at the top end of the third cross rod, and two ends of the protection roller rotate with the third upper convex blocks through bearings; the third side bump is arranged on the side edge of the third cross rod and is vertically and fixedly connected with the third cross rod to form an integrated structure; the third rotating roller is arranged on one side of the third cross rod, and two ends of the third rotating roller are rotated with the third side bump through bearings; the third connecting rods are arranged at the bottom ends of the third cross rods, and one end of each third connecting rod is fixedly connected with the bottom end of the third cross rod on one side;

the rails are symmetrically arranged, the wheels are clamped at the top ends of the rails at two sides, and the frame realizes parallel movement through the wheels; the travelling frames are arranged on the top surface of the track in a crossing manner, the number of the travelling frames is two, the travelling frames are symmetrically arranged, and the travelling frame connecting rods are arranged at the top ends of the travelling frames on the two sides; the proximity switch is arranged on the inner side of the travelling frame at one end and is fixed with the travelling frame through a fastener; the roll diameter measuring sensor is arranged on the bottom surface of the travelling frame connecting rod and is fixed with the travelling frame connecting rod through a fastener; the distance sensor is arranged at one side of the bottom end of the travelling frame.

Furthermore, the first lifting frame is of a structure shaped like a Chinese character 'ri', and the first rotating rollers are symmetrically arranged on two sides of the first lifting frame.

Furthermore, the second connecting rod is of a U-shaped structure, and the setting height of the bottom end of the second connecting rod is equal to the setting height of the first lifting frame.

Furthermore, the third connecting rod is of a U-shaped structure, and the setting height of the bottom end of the third connecting rod is equal to the setting height of the first lifting frame.

Furthermore, the first lifting rod, the second lifting rod and the third lifting rod are all one of a hydraulic lifting rod or a pneumatic lifting rod.

Further, the lengths of the first lifting rod, the second lifting rod and the third lifting rod are set in a descending trend.

Further, the diameters of the second rotating roller and the third rotating roller are the same and are larger than the diameter of the first rotating roller.

Further, the travelling rack is in an Contraband-shaped structure.

Further, the fastener is one or more of a rivet, an expansion screw, a bolt, a nut, a screw, and a self-tapping screw.

The use principle of the invention is as follows:

1. the first lifting rod, the second lifting rod and the third lifting rod are lowered to the lowest point; and calculating and recording data.

(1) Measuring relevant data and recording the known data to a computer as parameters for storage:

1) roll core spacing d between two second rotating rolls1

2) The diameter r of the second roller.

3) Roller core distance d between the second roller and the third roller2

4) And the roller core included angle alpha of the second rotating roller and the third rotating roller.

(2) And calculating the roll diameter R when the aluminum foil roll simultaneously contacts the second rotating roll and the third rotating roll, and recording the R into a computer.

x=(sinα*d2/2+d1/2)/cosα

Bringing x into: (R + R)2=(d1/2)2+x2And calculating the R value.

(3) And recording the set height H of the aluminum winding core and the distance sensor into a computer.

2. The carriage carrier aluminum coil is transversely conveyed on the track in a memorable manner, when the carriage moves to the position close to the switch, the carriage stops moving, the coil diameter measuring sensor measures the coil diameter of the aluminum coil, and the coil diameter R' value is uploaded to a computer.

3. The computer compares the roll diameters R' and acts.

(1) If R' is ≧ R, the distance sensor measures the distance H between the top surface of the aluminum coil and the distance sensor1The computer controls the third lifting rod to rise by a certain height, and the rising height is equal to H1+R-H。

(2) If R > R' > d1In the meantime, the distance sensor measures the distance H between the top surface of the aluminum coil and the distance sensor2The computer controls the second lifting rod to rise by a certain height, and the rising height is equal to H2+R-H。

(3) E.g. d1When the distance is more than or equal to R', the distance sensor measures the distance H between the top surface of the aluminum coil and the distance sensor3The computer controls the first lifting rod to rise by a certain height, and the rising height is equal to H3+R-H。

4. When the aluminum coil rises to a set height, the frame continues to advance, and the aluminum coil automatically aligns to the conical head of the uncoiler, so that the coiling process of the aluminum coil is realized.

The invention has the beneficial effects that:

according to the invention, the form of the aluminum coil carrying trolley is improved, the frame of the trolley is designed into a liftable form, the center height of the aluminum coil can be adjusted in the process of conveying the aluminum coil, the height can be automatically adjusted to a set height through computer control, the aluminum coil can be quickly calibrated with the height of the conical head of the uncoiler, the adjusting process is quick and convenient, the loading efficiency of the aluminum coil is improved, and the production efficiency of a device production line is improved.

The frame is designed into a three-section type lifting structure, the aluminum coil structures with different coil diameters are placed on the trolley and can be limited and fixed with the trolley, the application range of the aluminum coil diameter of the upper coil is wide, and the device is flexible to use.

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