Self-adhesive fouling release coating composition
阅读说明：本技术 自粘性污垢释放涂覆物组合物 (Self-adhesive fouling release coating composition ) 是由 G.米歇尔 G.西劳克斯 D.佩罗蒂 K.范德科尔克 J.考廷 于 2016-01-26 设计创作，主要内容包括：本发明涉及多层自粘性污垢释放涂覆物组合物,其包括以下层：(i)任选的可除去的下伏衬垫；(ii)胶粘剂层,当存在所述任选的下伏衬垫时其施加至且上覆于所述任选的下伏衬垫；(iii)合成材料层,其施加至且上覆于胶粘剂层(ii)；(iv)任选地,中间有机硅增粘涂层,其施加至且上覆于合成材料层(iii)；(v)有机硅污垢释放顶部涂层,其施加至且上覆于合成材料层(iii)或者当存在中间有机硅增粘涂层(iv)时施加至且上覆于中间有机硅增粘涂层(iv)；和任选地(vi)可除去的聚合物膜,其施加至且上覆于污垢释放顶部涂层(v)。(The present invention relates to a multilayer self-adhesive fouling release coating composition comprising the following layers: (i) an optional removable underlying liner; (ii) an adhesive layer applied to and overlying the optional underlying liner when present; (iii) a synthetic material layer applied to and overlying the adhesive layer (ii); (iv) optionally, an intermediate silicone tie coat applied to and overlying the synthetic material layer (iii); (v) (iv) a silicone fouling release top coat applied to and overlying the synthetic material layer (iii) or, when present, the intermediate silicone tie coat (iv); and optionally (vi) a removable polymeric film applied to and overlying the fouling release top coat (v).)
1. A multi-layer self-adhesive fouling release coating composition comprising:
(i) an optional removable underlying liner;
(ii) (ii) an adhesive layer applied to and overlying the optional underlying liner (i) when present;
(iii) a synthetic material layer applied to and overlying the adhesive layer (ii);
(iv) optionally, an intermediate silicone tie coat applied to and overlying the synthetic material layer (iii);
(v) (iv) a silicone fouling release top coat applied to and overlying the synthetic material layer (iii) or, when present, the intermediate silicone tie coat (iv); and optionally
(vi) A removable polymeric film applied to and overlying the fouling release top coat (v).
2. The composition according to claim 1, characterized in that the polymer material for the synthetic material layer (iii) comprises polyurethane resin, polyurethane acrylic resin, vinyl chloride resin, rubber-based resin, polyester resin, silicone resin, elastomer resin, fluorine resin, polyamide resin and/or polyolefin resin such as polypropylene and polyethylene.
3. Composition according to claim 2, characterized in that a vinyl chloride resin is chosen as the polymeric material for the synthetic material layer (iii).
4. A composition according to any of claims 1 to 3, characterized in that the synthetic material layer (iii) is treated on one or both sides with a corona treatment or a plasma treatment.
5. Composition according to any one of claims 1 to 4, characterized in that the synthetic material layer (iii) has a thickness of from 10 μm to 3000 μm.
6. Composition according to any one of claims 1 to 5, characterized in that the silicone fouling release top coat (v) comprises a non-hydrolysable silicone oil which is not reactive with the silicone of the fouling release top coat (v).
7. Composition according to any one of claims 1 to 6, characterized in that the removable polymer film (vi) is a polyester or polypropylene film.
8. Composition according to any one of claims 1 to 7, characterized in that the removable polymer film (vi) is structured to have a positive relief.
9. A multi-layer self-adhesive fouling release coating composition comprising:
(i) an optional removable underlying liner;
(ii) (ii) an adhesive layer applied to and overlying the optional underlying liner (i) when present;
(iii) (iii) a layer comprising a polar thermoplastic polymer applied to and overlying the adhesive layer (ii), the polar thermoplastic polymer being selected from a polyurethane or a polyolefin grafted with polar groups;
(iv) an intermediate silicone tie coat applied to and overlying layer (iii) comprising a polar thermoplastic polymer,
(v) a silicone fouling release top coat applied to and overlying the intermediate silicone tie coat (iv), and optionally
(vi) A removable polymeric film.
10. The composition of claim 9, wherein the polyolefin comprised in layer (iii) is grafted with polar groups comprising carboxylic acids or anhydride acids, in particular on the surface in contact with layer (iv).
11. The composition of claim 10, wherein the polyolefin is polypropylene grafted with acrylic acid (PP-g-AA).
12. The composition of any of claims 9-11, wherein the layer (iii) comprising the polar thermoplastic polymer has a thickness of 30 μ ι η to 300 μ ι η.
13. The composition of any one of claims 9 to 12, wherein the underlying liner is a moistened paper liner, in particular comprising more than 6% by weight of water.
14. A process for the preparation of the multilayer self-adhesive fouling release coating composition as defined in any one of claims 9 to 13, comprising the steps of:
a) coating a removable underlying liner (i) with an adhesive layer (ii);
b) coating the adhesive layer (ii) with a layer (iii) comprising a polar thermoplastic polymer selected from polyurethane or polyolefin grafted with polar groups;
c) (iv) coating layer (iii) with a silicone tie coat layer (iv); and
d) (iii) coating the tie coat (iv) with a silicone fouling release top coat (v), and optionally
e) (iv) coating the silicone fouling release top coat (v) with a removable polymer film.
15. A method of making a coated structure comprising the steps of: coating at least part of the outer surface of the structure with a multilayer self-adhesive fouling release coating composition according to any of claims 9 to 13.
Technical Field
The present invention relates to multilayer self-adhesive fouling (peeling) release coating compositions, in particular fouling release coating compositions for use on underwater structures which may become fouled by aquatic organisms, such as boat hulls. The multilayer self-adhesive fouling release composition is intended to reduce the adhesion of aquatic organisms, in particular to prevent the anchoring of fouling on underwater structures such as ship hulls, harbour facilities, offshore oil field facilities, navigation marks and the like. The self-adhesive fouling release composition avoids silicone staining from spraying of silicone paint during application. The invention also relates to a method for the production thereof, and to a method for producing a coated structure using the composition according to the invention, and to a structure coated thereby.
Background
The presence of fouling on submerged structures can lead to a reduction in their performance, for example damage to stationary structures and underwater equipment or reduced speed and increased fuel consumption in ships. Fouling on submerged or underwater structures such as boats in contact with water can be caused by barnacles, mussels, bryozoans, green algae, and the like. It is also known that fouling on submerged or submerged structures leads to reduced mobility or to a reduction in thermal conductivity and that it requires cleaning operations which take a lot of time and lead to economic losses. Antifouling systems have therefore been used to combat the deleterious effects of such soils. Furthermore, antifouling systems can be used to prevent the deleterious effects of such fouling.
Conventional antifouling coatings consist essentially of one or more biocides incorporated into a paint matrix. Such biocides are toxic to aquatic life and human health. Such a family of marine coatings, the highly successful self-polishing antifouling coatings based on organotin (TBT) polymers, has now been banned by law. Thus, marine coating physicists are currently striving to improve alternative tin-free, self-polishing copolymers such as silyl acrylates or copper acrylates to match the efficacy of TBT polymers.
Other laws that mitigate the detrimental environmental impact caused by biocidal antifoulants have also led to the development of alternative coating systems. A common property of all fouling organisms is the ability to adhere to the substrate, and an alternative to using biocides is to exploit physical surface phenomena to disrupt the adhesion process. Low surface free energy materials based on silicone elastomers offer a possible solution and are now increasingly used as coatings against fouling. In particular, environmentally friendly and biocide-free alternative coating systems (which are also referred to as "fouling release" systems) are obtained by using silicone-based components. Such soil release systems are effective due to the physical properties of the surface. The low surface energy and low elastic modulus of the surface are not suitable for aquatic organisms to adhere strongly to the surface, which consequently leads to reduced fouling.
A low surface free energy coating is a potentially non-toxic, non-contaminating coating that resists the adhesion of fouling organisms and is easy to clean. Theoretically, these non-wetting surfaces prevent dirt from adhering or limit it so that it can be removed by weak forces such as those caused by movement through water or gentle cleaning. There is no consumption of any active material as occurs with conventional biocidal anti-fouling systems, resulting in potentially longer lifetimes and no release of toxic materials into the environment. In addition, toxic antifouling agents are often specific for certain types of fouling, while low free surface energy coatings provide universal protection against any kind of attachment.
In practice, low surface free energy coating systems employ a tough, crosslinked thermoplastic elastomer layer (referred to herein as a "tie coat") to release soil (fog) from a silicone top coat (referred to herein as an "FR top coat" or "soil release top coat")Coating) is bonded to the underlying corrosion protection layer. Mechanical properties are imparted by the tie coat layer, while the FR top coat provides soil release characteristics. The fouling release top coat composition typically includes a functionalized silicone polymer, fillers, crosslinkers, exudates, specialty additives, and catalysts. Some examples of patents that further describe this technology include US 4,025,693(International Paint), EP 0521983(Courtaulds), US 6,013,754(Courtaulds), and WO 05/108499 (Hempel). There are many commercial soil or soil release coatings including, for example, those sold by PPG
However, the application of these fouling release coatings is very expensive, time consuming and polluting to the environment. Furthermore, fouling causes large economic losses by requiring extensive cleaning operations.
In fact, fouling release coatings, in particular their tie coat and FR top coat, typically need to be applied layer by layer in successive steps using airless spraying, with a typically long drying period in between. Further, a large amount of the fouling release coating is sprayed in the air due to wind and thus it is wasted, thereby further increasing the cost of application and causing pollution of the environment.
In addition, airless spray application of the fouling release coating requires protection of all surfaces not to be coated to avoid silicone contamination. Indeed, the nature of silicones which give rise to low surface energies also leads to low solubility parameters and therefore incompatibility with other polymers. Therefore, care must be taken to reduce the possibility of cross-contamination of the silicone with other surface coatings during application. Thus, the fouling release coating is applied in a dedicated pre-delivery dock, usually located at a different location, further increasing the cost of the application.
Surprisingly, it has now been found that a fouling release coating comprising an FR top coat and a tie coat can be secured by: they are applied to self-adhesive products using synthetic materials. In one instance, when a polar thermoplastic elastomer selected from polyurethane or polyolefin grafted with polar groups is used, a fouling release coating comprising an FR top coat and a tie coat may be secured to the adhesive (adhesive) layer. In other words, instead of spraying a fouling release coating comprising an FR top coat and a tie coat, these coatings can be applied on self-adhesive products using synthetic materials. Advantageously, the multi-layer, self-adhesive, fouling-release coating composition can be applied directly on the substrate surface, in particular on the hull of a ship, in one single step by simply pasting (paste) said self-adhesive composition on the surface to be coated, thereby avoiding the drawbacks of the fouling-release compositions of the prior art that need to be applied by spraying.
Disclosure of Invention
In a first aspect, the present invention provides a multilayer self-adhesive fouling release coating composition comprising the following layers:
(i) an optional removable underlying liner;
(ii) an adhesive layer applied to and overlying (over and to) the optional underlying liner when present;
(iii) a synthetic material layer applied to and overlying the adhesive layer (ii);
(iv) optionally, an intermediate silicone tie coat applied to and overlying the synthetic material layer (iii);
(v) (iv) a silicone fouling release top coat applied to and overlying the synthetic material layer (iii), or to and overlying the intermediate silicone tie coat (iv) when present; and optionally
(vi) A removable polymeric film applied to and overlying the fouling release top coat (v).
The multilayer self-adhesive fouling release coating composition can be applied directly on a substrate surface, such as a ship hull, in one single step by simply pasting the self-adhesive composition on the surface to be coated, thereby avoiding the disadvantages of the fouling release compositions of the prior art that need to be applied by spraying.
In a second aspect, the present invention provides a multilayer self-adhesive fouling release coating composition comprising the following layers:
(i) an optional removable underlying liner;
(ii) an adhesive layer applied to and overlying the optional underlying liner when present;
(iii) (iii) a layer comprising a polar thermoplastic polymer applied to and overlying the adhesive layer (ii), said polar thermoplastic polymer being selected from a thermoplastic polyurethane or a polyolefin grafted with polar groups,
(iv) an intermediate silicone tie coat applied to and overlying layer (iii) comprising a polar thermoplastic polymer,
(v) a silicone fouling release top coat applied to and overlying the intermediate silicone tie coat (iv), and optionally
(vi) A removable polymeric film.
Specifically, the present invention can be realized as follows.
1. A multi-layer self-adhesive fouling release coating composition comprising:
(i) an optional removable underlying liner;
(ii) (ii) an adhesive layer applied to and overlying the optional underlying liner (i) when present;
(iii) a synthetic material layer applied to and overlying the adhesive layer (ii);
(iv) optionally, an intermediate silicone tie coat applied to and overlying the synthetic material layer (iii);
(v) (iv) a silicone fouling release top coat applied to and overlying the synthetic material layer (iii) or, when present, the intermediate silicone tie coat (iv); and optionally
(vi) A removable polymeric film applied to and overlying the fouling release top coat (v).
2. The composition according to item 1, characterized in that the synthetic material layer (iii) comprises a polypropylene-based elastomer.
3. Composition according to item 2, characterized in that the polypropylene-based elastomer is selected from the group comprising: unoriented polypropylene, biaxially oriented polypropylene, and blow molded polypropylene, or any combination thereof.
4. Composition according to item 2 or 3, characterized in that the synthetic material layer (iii) is treated on one or both sides thereof with a corona treatment or a plasma treatment.
5. Composition according to item 4, characterized in that the synthetic material layer (iii) comprises a polypropylene-based elastomer and is treated on one or both sides thereof with a plasma treatment using N2Gas, providing amide, amine and imide functionality on one or both sides of said layer (iii).
6. Composition according to any of items 1 to 5, characterized in that the silicone fouling release top coat (v) comprises a non-hydrolysable silicone oil which is not reactive with the silicone of the fouling release top coat (v).
7. The composition according to any of items 1 to 6, characterized in that the removable polymer film (vi) is a polyester or polypropylene film.
8. Composition according to any of items 1 to 7, characterized in that the removable polymer film (vi) is structured to have a positive relief.
9. A multi-layer self-adhesive fouling release coating composition comprising:
(i) an optional removable underlying liner;
(ii) (ii) an adhesive layer applied to and overlying the optional underlying liner (i) when present;
(iii) (iii) a layer comprising a polar thermoplastic polymer applied to and overlying the adhesive layer (ii), the polar thermoplastic polymer being selected from a polyurethane or a polyolefin grafted with polar groups;
(iv) an intermediate silicone tie coat applied to and overlying layer (iii) comprising a polar thermoplastic polymer,
(v) a silicone fouling release top coat applied to and overlying the intermediate silicone tie coat (iv), and optionally
(vi) A removable polymeric film.
10. The composition of item 9, wherein the polyolefin comprised in layer (iii) is grafted with polar groups comprising carboxylic acid or anhydride acid, in particular on the surface in contact with layer (iv).
11. The composition of item 10, wherein the polyolefin is polypropylene grafted with acrylic acid (PP-g-AA).
12. The composition of clauses 9-11, wherein the silicone tie coat (iv) and/or the silicone fouling release top coat (v) comprise a vulcanizable silicone.
13. The composition of any of clauses 9-12, wherein the underlying liner is a moistened paper liner, particularly comprising more than 6% by weight water.
14. A process for the preparation of a multilayer self-adhesive fouling release coating composition as defined in any of the items 9 to 13, comprising the steps of:
a) coating a removable underlying liner (i) with an adhesive layer (ii);
b) coating the adhesive layer (ii) with a layer (iii) comprising a polar thermoplastic polymer selected from polyurethane or polyolefin grafted with polar groups;
c) (iv) coating layer (iii) with a silicone tie coat layer (iv); and
d) (iii) coating the tie coat (iv) with a silicone fouling release top coat (v), and optionally
e) (iv) coating the silicone fouling release top coat (v) with a removable polymer film.
15. A method of making a coated structure comprising the steps of: coating at least part of the outer surface of the structure with the multilayer self-adhesive fouling release coating composition according to any of the items 9 to 13.
Drawings
FIG. 1 is a schematic cross-sectional view of one embodiment of a self-adhesive fouling release composition for preventing and reducing the adhesion of aquatic organisms.
Fig. 2 is a schematic cross-sectional view of one embodiment of the layer (iii) having functional groups on both surfaces thereof to increase the surface energy.
FIG. 3 is a schematic cross-sectional view of a portion of one embodiment of a self-adhesive soil release composition applied to an underwater structure.
Fig. 4 is a schematic cross-sectional view of a portion of one embodiment of a self-adhesive fouling release composition that is wrapped after application of the tie coat layer (iv) to enable contact between the removable liner (i) and the tie coat layer (iv).
Detailed Description
As used herein, the expression "applied to and overlying" means that the layers are joined together, i.e., in direct contact with each other.
In a first aspect, the present invention provides a multilayer self-adhesive fouling release coating composition comprising the following layers:
(i) an optional removable underlying liner;
(ii) an adhesive layer applied to and overlying the optional underlying liner when present;
(iii) a synthetic material layer applied to and overlying the adhesive layer (ii);
(iv) optionally, an intermediate silicone tie coat applied to and overlying the synthetic material layer (iii);
(v) (iv) a silicone fouling release top coat applied to and overlying the synthetic material layer (iii), or to and overlying the intermediate silicone tie coat (iv) when present; and optionally (c) a second set of instructions,
(vi) a removable polymeric film applied to and overlying the fouling release top coat (v).
The multilayer self-adhesive fouling release coating composition can be applied directly on a substrate surface, such as a ship hull, in one single step by simply pasting the self-adhesive composition on the surface to be coated, thereby avoiding the disadvantages of the fouling release compositions of the prior art that need to be applied by spraying. The self-adhesive composition according to the invention should not be considered as obvious to the person skilled in the art, and therefore such persons would rather try to optimize the known spray technology to improve the application of the fouling release product.
The self-adhesive fouling release composition for preventing and reducing the adhesion of aquatic organisms according to a preferred embodiment of the present invention is constructed as shown on fig. 1. An "applied self-adhesive soil release composition" is used herein to mean a multilayer self-adhesive soil release composition as if applied on a structure, such as an underwater structure. The "applied self-adhesive soil release composition" thus comprises a layered structure as schematically shown in fig. 3: the applied composition comprises layers (ii) to (v) in that the removable liner (i) should be removed prior to applying the composition on the substrate surface and the removable polymer film (vi) should be removed after the composition has been applied on the surface to be coated.
In embodiments, the thickness of the self-adhesive soil composition of the present invention depends on the thickness of the layers in the composition, provided that the properties claimed in the present invention are not affected. In a preferred embodiment, the thickness of the self-adhesive soil release composition is from 50 μm to 5000 μm, more preferably from 100 μm to 2000 μm, and even more preferably from 200 μm to 700 μm.
In a preferred embodiment, the adhesion strength of aquatic organisms on the applied self-adhesive fouling release composition of the invention is 0.1N/mm2Or less, more preferably 0.01N/mm2Or less, still more preferably 0.002N/mm2Or smaller. The lower the adhesion strength between the fouling release top coat and the aquatic organisms, the more effective the composition is in terms of fouling release properties. Low adhesive strength may also be beneficial for low drag (drag) properties.
The adhesion strength of aquatic organisms on an applied self-adhesive soil release composition can be measured with a force gauge such as ademmvadm 10. The method can be as follows: pressure is applied to the aquatic organism to release it from the soil releasing top coat of the applied self-adhesive soil releasing composition.
In a preferred embodiment, the self-adhesive soil release composition has an impact absorption rate of 10% or more. When the value is within this range, the composition has bonding effective for reducing and preventing fouling.
In a preferred embodiment, the self-adhesive soil release composition is sufficiently flexible to allow good conformability (conformations) to wrap around all irregularly shaped underwater structures. Flexibility can be measured by testing the composition for tensile strength at 10% elongation according to method ISO 527-3/2/300.
The tensile strength at 10% elongation at 23 ℃ is preferably 100N/15mm or less, more preferably 80N/15mm or less and still more preferably 60N/15mm or less. When the tensile strength at 10% elongation is within one of these ranges, the composition can be satisfactorily applied to an underwater structure of the shape. High tensile strength at 10% elongation of the self-adhesive soil release composition outside the above range may result in some lifting (bulging, lifting) from the irregular underwater structure and is therefore undesirable.
The elongation at break of the self-adhesive soil release composition is dependent on the elongation of the layers shown in figure 3. The elongation at break at 23 ℃ is preferably 15% or more, more preferably 50% or more. When the elongation at break is within the range, the composition can be satisfactorily applied to the shaped underwater structure and imparts good reworkability (re-workability) upon application. If the elongation at break is less than 15% elongation, the working efficiency may be reduced due to the low elongation and break of the self-adhesive composition.
The tensile strength at break of the self-adhesive soil release composition is dependent on the respective elongation of the layers shown in fig. 3. In a preferred embodiment, the tensile strength at break at 23 ℃ is 10N/15mm or more and more preferably 20N/15mm or more. The greater the tensile strength at break in the range, the more satisfactorily the composition can be applied to the shaped underwater structure and gives good reworkability upon application. If the tensile strength at break is less than 10N/15mm, the working efficiency may be reduced due to rapid breakage of the composition, and thus is undesirable.
In a preferred embodiment the self-adhesive soil release composition has an adhesion 180 ° peel strength of 10N/25mm or more, more preferably 25N/25mm or more and still more preferably 40N/25mm or more at a speed of 300mm/min between the adhesive layer (ii) and the underwater structure as measured according to the Finat test method FTM 1 at 23 ℃. The higher the peel strength, the lower the risk of having self-lifting (self-lifting) from the underwater surface.
In the following, further embodiments of the first aspect of the present invention will be referred to by describing the individual layers of the multilayer self-adhesive fouling release coating composition.
Layer (i)
The composition according to the first aspect of the invention may optionally comprise a removable liner (i) applied over the adhesive layer (ii) which is removed prior to application of the composition to the surface of the substrate. In a preferred embodiment, there is a removable liner (i). In a preferred embodiment, the removable liner (i) is a siliconised paper or siliconised synthetic layer. In embodiments in which the removable polymeric film layer (vi) is not included in the self-adhesive soil release composition according to the present invention, as in the embodiments shown in fig. 3 and 4, the removable liner (i) may play two functional roles: 1) the role of a liner for the adhesive layer (ii), and 2) the role of a protective material for the silicone tie coat (iv) or silicone fouling release top coat (v) when the multilayer self-adhesive composition is wound into a roll.
In a preferred embodiment, such removable liner (i) is preferably a clay coated backing paper coated by an addition siliconizing system. The clay-coated paper contains a moisture rate of preferably 3% and more, more preferably 6-10% by weight of water. The moisture contained in the paper participates in the hydrolysis of the acetate ion CH3 COO-which is a product formed during the curing of the tie-coat (iv). Acetate ions must be destroyed during this process; moisture contained in the liner participates in the hydrolysis of acetate ions. The properties of the clay-coated removable liner are important because it is well known that the kinetics and post-cure of the final deposit, including the fouling release top coat (v), are affected by the presence of acetate ions. Now, it has been observed that the moistened paper liner reduces the amount of residual acetic acid in the tie coat (iv) and thus advantageously enables the recovery of good curing kinetics of the fouling release top coat (v). Indeed, in a preferred embodiment, during curing of the tie-coat layer (iv), the composition comprising layers (i), (ii), (iii), (iv) is wound into a roll, so that layer (iv) is in contact with layer (i), which may reduce the amount of acetate. The fouling release top coat (v) may be applied over the tie coat layer (iv) with a reduced amount of acetic acid when the roll is unwound. When siliconised synthetic or polyethylene paper is used as the removable liner, the acetate ions are not hydrolysed when the composition shown in fig. 4 is wound into a roll, which will slow down the curing of the fouling release top coat (v) which is not dry after this process step and may give some variation in the thickness of the fouling release top coat (v) by depth in the roll.
In a preferred embodiment, the removable liner (i) has a weight of 15g/m2Or greater, more preferably 25g/m2Or greater and even more preferably from 40 to 165g/m2. When the weight is within the range, the removability of the removable liner from the adhesive layer is satisfactory and good working efficiency is achieved. When the weight is less than 15g/m2When this occurs, it becomes difficult to remove the removable liner due to tearing thereof, which may result in some portion of the liner remaining on the adhesive layer (ii).
In a preferred embodiment, the removable liner has an adhesive strength between the removable liner and the adhesive layer of 150g/25mm or less, more preferably 80g/25mm or less and even more preferably 60g/25mm or less. When the adhesive strength is within the range, the removability of the removable liner from the adhesive layer is satisfactory and good working efficiency is achieved. When the adhesive strength is higher than 150g/25mm, it becomes difficult to remove the removable liner due to tearing thereof, which may cause some portion of the liner to remain on the adhesive layer (ii).
Layer (ii)
The composition according to the first aspect of the present invention further comprises an adhesive layer (ii) capable of fixing the soil release composition to a desired location. Conventional adhesives include, inter alia, Pressure Sensitive Adhesives (PSAs).
The Pressure Sensitive Adhesive (PSA) may be any pressure sensitive adhesive having at least the following properties: (a) (ii) capable of producing a durable adhesion for at least 5 years to the material to be coated, for example the hull material, and the synthetic material layer (iii) of the invention; (b) is resistant to marine conditions.
In a preferred embodiment, the PSA used for the adhesive layer (ii) is defined to ensure optimum properties for the present invention. Materials for such applications may be, for example, acrylic PSA resins, epoxy PSA resins, amino-based PSA resins, vinyl-based PSA, silicone-based PSA resins, and the like. In a preferred embodiment, the PSA is a solvent-based acrylic adhesive, more preferably a solvent-based acrylic adhesive that is resistant to water and that allows application at low temperatures of-10 ℃ to 60 ℃ and more preferably 3 ℃ to 30 ℃. This feature will allow for application throughout the year.
PSAs based on acrylic polymers, in particular including acrylic polymers and crosslinking agents, are particularly suitable. Examples of such acrylic polymers are polymers formed from monomeric acrylic acid and/or acrylic esters. The crosslinking agent initiates polymerization by forming radicals that attack the double bonds in the monomeric acrylic acid and/or acrylic compound. The polymerization is stopped by inhibitors or by recombination of free radicals. Suitable crosslinking agents include isocyanate crosslinking agents. In further embodiments, the crosslinking agent includes a metal organic curing agent, an isocyanate curing agent, or others.
Examples of metal curing agents:
examples of crosslinking processes for adhesives used for the pressure sensitive soil release.
The outer surface of the adhesive layer (ii) may be covered with a removable liner (i) which is removed prior to application.
In a preferred embodiment, layer (ii) typically has a thickness of from 5 μm to 250 μm, and more preferably from 60 μm to 150 μm, depending on the type of adhesive used and the application envisaged.
Layer (iii)
The composition according to the first aspect of the invention further comprises a layer (iii) of synthetic material, or synthetic material layer (iii), which allows the application of an optional tie coat layer (iv) on one side and an adhesive layer (ii) on the other side. The synthetic material preferably has the following advantageous properties: impermeability, water resistance, flexibility and elongation. In a preferred embodiment, the polymer material for the synthetic material layer includes a polyurethane resin, a polyurethane acrylic resin, a vinyl chloride resin, a rubber-based resin, a polyester resin, a silicone resin, an elastomer resin, a fluororesin, a polyamide resin, and/or a polyolefin resin such as polypropylene and polyethylene. Such materials for the synthetic material layer (iii) may be present in one sublayer or may be present in two or more sublayers. The respective properties and composition of the sub-layers may bring additional anchoring and barrier properties to the synthetic material layer (iii).
When the synthetic material layer (iii) comprises an elastomer, the elastomer is preferably an olefin-based elastomer. In a preferred embodiment, the olefin-based elastomer is a polypropylene-based elastomer. In a preferred embodiment, the polypropylene-based elastomer is selected from the group comprising: unoriented polypropylene, biaxially oriented polypropylene, and blow molded polypropylene, or any combination thereof. Elastomers are known to have the following mechanical properties: undergoes elastic deformation under stress and the material returns to its previous dimension without permanent deformation. The use of olefin-based elastomers can thus provide self-adhesive soil release compositions: which can be applied with good processability on flat and curved surfaces without wrinkle formation. The polypropylene-based elastomer further allows good anchoring on layer (ii), optional layer (iv) and on layer (v) when this optional layer (iv) is not present. Good anchoring of the layers means that layers (ii) and (iii), layers (iii) and (iv), and layers (iii) and (v) do not separate during the expected product use period and conditions when optional layer (iv) is not present.
In a preferred embodiment, the synthetic material layer (iii) is treated on one or both sides thereof in order to further improve the anchoring of the synthetic material layer (iii). In a preferred embodiment, the synthetic material layer (iii) is treated on one or both sides thereof, preferably on both sides thereof, with a corona treatment or a plasma treatment, resulting in epoxy, acrylic, carboxyl, amino, carbamate, and/or silicone functional groups on the surface of the synthetic material layer (iii). In a further preferred embodiment, the synthetic material layer (iii) is treated on one or both sides thereof, preferably on both sides thereof, by treatment with a primer. In a preferred embodiment, the synthetic material layer (iii) comprises a polypropylene-based elastomer and is treated on one or both sides thereof, preferably on both sides thereof, with a plasma treatment using N2Gas, providing amide, amine and imide functionality on one or both sides, preferably on both sides, of said layer (iii). A schematic cross-sectional view of an embodiment in which the synthetic material layer (iii) has functional groups on both sides or surfaces thereof to increase the surface energy is shown in fig. 2.
If the synthetic material layer (iii) is porous to any components that can migrate and alter the original properties of the composition, it may be necessary to adjust the thickness of the synthetic material layer (iii) and/or to add a barrier layer into the synthetic material layer (iii) or to the surface thereof. The thickness of the synthetic material depends on the nature of the synthetic material layer (iii), provided that the nature of the invention is not deteriorated. In a preferred embodiment, the thickness of the synthetic material layer (iii) is from 10 μm to 3000 μm, more preferably from 30 μm to 1000 μm and even more preferably from 50 μm to 300 μm. When the thickness is too low, migration of any components from optional layer (iv) or layer (v), or water molecules, may pass through the synthetic material layer (iii) and alter the original properties of the composition.
Layer (iv)
The composition according to the first aspect of the invention further comprises an optional tie coat layer (iv) which may be used as a bond between the layer of synthetic material (iii) and the fouling release top coat layer (v). In preferred embodiments, the tie coat layer (iv) is a one-component silicone system, a two-component silicone system, or a three-component silicone system. The latter two systems are curable by addition or condensation type curing systems. The composition of the tie-coat layer is preferably a two-component polysiloxane or silane silicone curable by a polycondensation system, which means that the polysiloxane or silane contains reactive groups such that curing is achieved. In a preferred embodiment, the tie coat layer is an organofunctional silane having the following chemical structure:
X-CH2CH2CH2Si(OR)3-nR’nwherein n is 0, 1, 2
The OR group is a hydrolyzable group such as, preferably, methoxy, ethoxy OR acetoxy and more preferably acetoxy. The group X is preferably an organic functional group such as an epoxy, amino, methacryloxy or sulfide group, more preferably an organic functional group to which an acid or an organic acid is added. The acid may preferably be a carboxylic acid, particularly preferably acetic acid. The addition of the acid increased the adhesion of the silicone elastomer as the fouling release top coat (v).
In a preferred embodiment, the thickness of the tie-coat layer is preferably from 10 μm to 120 μm, more preferably from 20 μm to 80 μm and still more preferably from 30 μm to 60 μm. When the value is within the range, the tie-coat layer (iv) is dry after the heating step during the manufacturing process of the composition, for example as it leaves the oven during such manufacturing process, and has good anchoring on the synthetic material layer (iii). It also enables satisfactory anchoring of the fouling release top coat (v) applied on the tie coat layer. When the thickness is higher than 120 μm, the tie coat layer (iv) is not dried after the heating step and the consequence is that it sticks to the removable liner (i) when the composition shown in fig. 4 is wound up, so the next step, which is the application of the fouling release top coat (v), cannot be performed. When the thickness is below 20 μm, the combination of tie coat layer (iv) and fouling release top coat layer (v) can be removed from the self-adhesive fouling release composition, resulting in a loss of fouling release properties.
Layer (v)
The composition according to the first aspect of the present invention further comprises a silicone fouling release top coat (v). In a preferred embodiment, the silicone fouling release top coat (v) comprises a silicone resin. The number of the silicone resins may be only one or two or more. Such a silicone resin may be a condensation type silicone resin or may be an addition type silicone resin. In addition, the silicone resin may be a one-component silicone resin to be dried alone or a two-component silicone resin to be compounded with a curing agent. The silicone resin is preferably an elastomeric silicone resin, more preferably a polysiloxane comprising reactive groups that can react with a curing agent by a condensation type reaction. This class of silicone systems gives good properties of low surface energy. Examples of polysiloxanes are polydialkylsiloxanes, polydiarylsiloxanes or polyalkylarylsiloxanes typically having the formula:
in a preferred embodiment, the fouling release top coat (v) comprises a fouling release agent. Any suitable soil releasing agent may be used as the soil releasing agent as long as the soil releasing effect is not impaired. Examples of such soil release agents include, but are not limited to, silicone oils, liquid paraffin, surfactant waxes, petrolatum, animal fats, and fatty acids. The different number of soil release agents may be one, two or more. When the fouling release top coat (v) comprises a fouling release agent, the surface energy of the fouling release top coat (v) is low and the self-adhesive fouling release composition maintains good fouling release properties over a long period of time. The fouling release agent migrates to the surface of the silicone resin as a matrix and covers the surface of the fouling release top coat (v) with the fouling release component to reduce and prevent fouling on the underwater structure by reducing the surface energy. The soil release agent is preferably a silicone oil, more preferably a non-hydrolysable silicone oil and is preferably non-reactive with the silicone resin. In a preferred embodiment, the silicone fouling release top coat (v) comprises a non-hydrolysable silicone oil that is not reactive with the silicone of the fouling release top coat (v). The latter composition of the top coat (v) is particularly preferred as it allows to maintain the fouling release effect for a long period of time. The silicone oil is preferably composed of a homopolymer silicone oil or a copolymer silicone oil such as a phenyl-methyl dimethyl silicone copolymer and a phenyl-methyl silicone homopolymer.
In a preferred embodiment, the silicone oil is present in the soil release layer in a ratio of 0.1-150% dry weight, more preferably 1-100% dry weight and still more preferably 2-50% dry weight. When the value is within the range, the self-adhesive soil release composition has good soil release properties for reducing and preventing soil on underwater structures. When the value is less than 0.1% by dry weight, the soil release property is not achieved and the amount of soil cannot be reduced or prevented on the underwater structure. When the values are higher, silicone oil is released from the self-adhesive fouling release composition and can cause problems for the anchoring of the fouling release top coat (v) on the tie coat layer (iv) or the synthetic material layer (iii).
In a preferred embodiment, the thickness of the fouling release top coat (v) is from 80 μm to 800 μm, more preferably 120-300 μm and still more preferably 180-250 μm. When the value is within said range, the fouling release top coat (v) is dry after the drying step during the manufacturing process of the composition, e.g. during such manufacturing process when it leaves the oven, and has fouling release properties to reduce and prevent the occurrence of aquatic organisms on underwater structures. When the thickness is less than 80 μm, the fouling release property may be insufficient to reduce and prevent the occurrence of aquatic organisms on the underwater structure, which increases the water friction of the underwater structure and reduces its speed and maneuverability.
Layer (vi)
The composition according to the first aspect of the invention may comprise a removable polymeric and/or protective film which is applied to and over the fouling release top coat (v) to protect the latter and which should in particular be removed once the adhesive layer of the composition has been applied over the surface to be coated. In a preferred embodiment, a removable polymer film (vi) is present in the composition according to the first aspect of the invention.
In a preferred embodiment, the removable polymer film (vi) is a polyester or polypropylene film. The film advantageously prevents migration of silicone and/or exudates up to the adhesive layer (ii) when the composition comprising layers (i), (ii), (iii), (iv), (v) and (vi) is wound into a roll, wherein layer (v) would be in contact with layer (i) when layer (vi) is not present. The same is true when the composition comprising layers (ii), (iii), optionally (iv), (v) and (vi) is wound into a roll, wherein layer (v) will be in direct contact with layer (ii) when layer (vi) is not present. In further embodiments, the removable polymeric film comprises polyvinylidene fluoride, polyurethane, polyvinyl chloride, or another material.
Layer (vi) may have one or more functions, preferably two or more functions. One function may be protection of the layer (v) against scratches (scratch) and gouff (scratch) during handling and application. The layer (vi) of the self-adhesive soil release composition must be removed just after the adhesive layer of the composition has been applied on the surface to be coated.
A second function may be to transfer a removable polymer film (vi) having a defined engineered surface to the layer (v). In a preferred embodiment, a removable polymer film (vi) is laminated on top of the not completely dried fouling release top coat (v). In this preferred embodiment, a post-cure is subsequently used to produce a specific surface of the top coat (v) of the self-adhesive fouling release composition. If the appearance of layer (vi) is an ultra-smooth film, layer (v) will be exceptionally (extra) smooth. In a preferred embodiment, the removable polymer film (vi) is structured to have a positive relief (positive relief). Due to the contact between the removable polymer film (vi) and the silicone fouling release top coat (v), the negative positive relief (negative) is transferred onto the surface of the fouling release top coat (v), providing the designed surface of the top coat (v). The purpose of the designed surface is to improve drag resistance and dirt release properties. A third function may be to prevent migration of components from layers (iv) and (v) through layer (i) when the multilayer self-adhesive fouling release coating composition is wound into a roll, which migration may alter the original properties of the composition.
In a preferred embodiment, the composition according to the first aspect of the invention comprises layers (i), (ii), (iii), (iv), (v) and (vi) and may be wound and stored as a roll.
In a second aspect, the present invention provides a multilayer self-adhesive fouling release coating composition comprising the following layers:
(i) an optional removable underlying liner;
(ii) an adhesive layer applied to and overlying the optional underlying liner when present;
(iii) (iii) a layer comprising a polar thermoplastic polymer applied to and overlying the adhesive layer (ii), said polar thermoplastic polymer being selected from a thermoplastic polyurethane or a polyolefin grafted with polar groups,
(iv) an intermediate silicone tie coat applied to and overlying layer (iii) comprising a polar thermoplastic polymer,
(v) a silicone fouling release top coat applied to and overlying the intermediate silicone tie coat (iv), and optionally
(vi) A removable polymeric film.
Layer (i)
The composition according to the invention may optionally comprise a removable liner applied on the adhesive layer (ii), which is removed before application on the substrate surface. In a preferred embodiment, there is a removable liner (i).
In a particular embodiment, the removable liner is a moistened paper, in particular comprising more than 4%, in particular more than 6% by weight of water.
This embodiment is particularly advantageous when a tie coat comprising a curable silicone is used, in particular when acetic acid is released during curing of the tie coat. In fact, the acetic acid generated in the tie coat subsequently slows the kinetics of the FR top coat cure significantly. Now, it has been observed that the moistened paper liner reduces the amount of residual acetic acid in the tie coat and thus advantageously enables the recovery of good curing kinetics of the FR top coat. In practice, during the curing of the tie-coat, the composition comprising layers (i), (ii), (iii), (iv) is wound into a roll, so that layer (iv) is in contact with layer (i) which absorbs the released acetic acid. When the roll is unwound, an FR top coat (v) may then be applied over the tie coat (iv) with a reduced amount of acetic acid.
Layer (ii)
The composition according to the invention further comprises an adhesive layer (ii) capable of fixing the soil release composition to a desired location. Conventional adhesives include, inter alia, Pressure Sensitive Adhesives (PSAs).
The Pressure Sensitive Adhesive (PSA) may be any pressure sensitive adhesive having at least the following properties: (a) capable of producing a durable adhesion for at least 5 years to the material to be coated, for example the hull material, and the polymer layer (iii) of the invention; (b) is resistant to marine conditions.
PSAs based on acrylic polymers, in particular including acrylic polymers and crosslinking agents, are particularly suitable. Examples of such PSA formulations include those commercially available as Loctite from Henkel
The outer surface of the adhesive layer (ii) may be covered with a removable liner which is released prior to application.
Depending on the type of material used and the application envisaged, the layer (ii) generally has a thickness of from 40 μm to 200 μm, and more preferably from 60 μm to 100 μm. Layer (ii) typically comprises 8-30% by weight of the composition.
Layer (iii)
The composition of the present invention comprises a layer (iii) of a polar thermoplastic polymer which allows to join together both a fouling release composition comprising said tie coat layer and said FR top coat layer on the one hand and an adhesive layer (ii) on the other hand. As used herein, the phrase "polar thermoplastic polymer" means a thermoplastic polymer that contains in its molecular structure, in addition to carbon and hydrogen, at least one atom selected from the group consisting of nitrogen, oxygen, and halogen.
Surprisingly, it has now been found that these polar thermoplastic polymers advantageously provide good adhesion between the silicone tie coat and the adhesive. In addition, they prevent the exudates optionally present in the silicone FR top coating from migrating through the underlying adhesive layer and thus subsequently altering its adhesion to the substrate surface. The adhesion to the substrate surface is further improved due to their thermoplastic nature and their ability to conform to irregularities of the substrate surface.
In a particular aspect, the surface of layer (iii) in contact with the tie-coat layer (iv) comprises or consists of: a thermoplastic polymer selected from polyurethane or polyolefin grafted with polar groups.
The polar thermoplastic polymer according to the invention is selected from polyurethanes or polyolefins grafted with polar groups.
The polyurethane is in particular a thermoplastic polyurethane commonly referred to as TPU.
TPUs are linear, segmented block copolymers composed of hard and soft segments. The hard segments may be aromatic or aliphatic. Aromatic TPUs are based on isocyanates such as methylene diphenyl 4,4 '-diisocyanate (MDI), while aliphatic TPUs are based on isocyanates such as 4,4' -methylene bis (cyclohexyl isocyanate) (also known as H12 MDI). When these isocyanates are combined with short chain diols, they become hard blocks. Typically, it is aromatic, but when color and clarity retention in sunlight exposure is a priority, aliphatic hard segments are preferably used.
In a particular aspect, the TPU is in particular an aliphatic polyurethane such as 49510(Argotec) on PET,. 006.
The polyolefin may be Polyethylene (PE) or polypropylene (PP), Preferably Polypropylene (PP).
In a preferred aspect, the polar thermoplastic polymer is or comprises a polyolefin grafted with polar groups, in particular groups comprising at least one atom selected from nitrogen, oxygen and halogen, for example groups comprising carboxylic acids or anhydride acids. The polyolefin grafted with polar groups can be prepared in particular by: at least one of the surfaces of the polyolefin layer is subjected to a plasma treatment. In a preferred embodiment, the surface of layer (iii) in contact with layer (iv) is grafted with polar groups.
In a further aspect, the polar thermoplastic polymer is polypropylene grafted with acrylic acid (and referred to herein as PP-g-AA).
PP-g-AA comprises a polypropylene backbone comprising highly oxidizable tertiary hydrogens. In this polymer, some amount of polypropylene units are grafted with blocks of one or more acrylic acid units. "graft" in this context means that the acrylic acid block forms a bond with a carbon atom of the polypropylene unit. One acrylic block may be grafted to one, two or more polypropylene units in one or more polypropylene macromolecules. In one embodiment, less than about 5 mole percent of the polypropylene units of the polymer are grafted with acrylic acid blocks. There are many commercial polypropylenes grafted with acrylic acid, including for example CP28 ubtransmitting 11 (Profol).
The layer (iii) comprising the polar thermoplastic polymer according to the invention typically has a thickness of 30 μm to 300 μm. Layer (iii) typically constitutes 6 to 40% by weight of the composition.
Layer (iv)
The composition of the present invention further comprises an intermediate silicone tie coat layer (iv). Silicone tie coats are well known to those skilled in the art, for example those disclosed in US 4,861,670.
In one aspect, the silicone tie coat (iii) comprises curable silicon.
As an example of a commercially available tie coat, mention may be made of the one sold by PPG
Layer (iv) typically has a thickness of 10 μm to 100 μm, preferably 20 μm to 50 μm. Layer (iv) typically comprises 12 to 16% by weight of the composition.
Layer (v)
The composition of the present invention further comprises a silicone top coat (v).
Typically, this is a polysiloxane-based coating such as polydialkylsiloxane, e.g. polydimethylsiloxane. The polysiloxane-based coating may be a two-component or a one-component coating. Preferably, the coating is a two-component composition. Which may include or may be the polymerization and/or curing product of at least one reactive silicone, at least one condensation catalyst, and at least one crosslinking agent.
The reactive silicone is preferably at least one polydialkylsiloxane, polydiarylsiloxane, or polyalkylarylsiloxane, typically having the formula:
wherein each R1 is hydroxy or
Each R2 independently represents a hydrocarbon or fluorinated hydrocarbon group, each R3 and R4 independently represents a hydrocarbon group, a is 0 or 1, and m has a value such that the viscosity of the compound under ambient temperature and pressure conditions is up to 50,000 centipoise. Examples of hydrocarbyl groups are C1-20 alkyl, C6-20 aryl, C6-20 alkaryl, vinyl, isopropenyl, allyl, butenyl and hexenyl. Preferred examples include phenyl, C1-4 alkyl and especially methyl.
An example of a fluorinated hydrocarbon group is 3,3, 3-trifluoropropyl. Preferably, each of R2, R3 and R4 is alkyl and more preferably methyl.
The biofouling-releasing coating may comprise or may be a polymerization product of two or more reactive silicones, which differ in average molecular weight, which results in a bimodal composition, which is known to have advantages over a simple unimodal composition.
The condensation catalyst can be any of those known to be useful for promoting the condensation cure of RTV (room temperature vulcanizable) materials. Suitable catalysts include tin, zirconium, titanium, and aluminum compounds. Examples include dibutyltin dilaurate, dibutyltin diacetate, dibutyltin methoxide, dibutyltin bis (acetylacetonate), 1, 3-dioxopropane-titanium bis (acetylacetonate), titanium naphthenate, tetrabutyl titanate, zirconium octoate, and aluminum acetylacetonate. Various salts of organic acids with metals such as lead, iron, cobalt, manganese, zinc, antimony, and bismuth may also be used. Preferred catalysts are tin and titanium compounds.
Suitable crosslinking agents include trifunctional (T) and tetrafunctional (Q) silanes. The term "functional" in this context means the presence of a silicon-oxygen bond. Suitable crosslinking agents include methyltrimethoxysilane, methyltriethoxysilane, 2-cyanoethyltrimethoxysilane, methyltriacetoxysilane, tetraethyl silicate, and tetra-n-propyl silicate. Preferably, a Q-functional compound, a tetraalkyl silicate is used.
Other additives include reinforcing fillers and extending (non-reinforcing) fillers. Suitable reinforcing fillers are commercially available in the form of relatively large aggregated particles typically having an average size significantly greater than 300 nanometers (nm). Preferred fillers are silica fillers including fumed silica and precipitated silica. The two forms of silica have a particle size of 90-325 m and 8-150m, respectively2Surface area in the range of/g.
The reinforcing filler may be pretreated with a treating agent to render it hydrophobic. Typical treating agents may be selected from cyclic silicones such as cyclooctamethyltetrasiloxane and acyclic and cyclic organosilazanes such as hexamethyldisilazane, 1, 3-divinyl-l, 1,3, 3-tetramethyldisilazane, hexamethylcyclotrisilazane, octamethylcyclotetrasilazane, and mixtures thereof. An especially preferred treating agent is hexamethyldisilazane.
Non-reinforcing fillers may be selected from titanium dioxide, lithopone, zinc oxide, zirconium silicate, iron oxide, diatomaceous earth, calcium carbonate, glass fibers or spheres, magnesium oxide, chromium oxide, zirconium oxide, aluminum oxide, crushed quartz, calcined clay, talc, kaolin, asbestos, carbon, graphite, cork, cotton, and synthetic fibers.
The relative ratios of the various ingredients of the silicone composition can vary within wide limits. The amount of filler is typically from about 5 to 200 parts and more typically 10 to 150 parts by weight per 100 parts of reactive silicone. The catalyst and the crosslinking agent may be present in amounts of 0.001 to 2.5% and about 0.25 to 5.0% by weight, respectively, based on the combination of the reactive silicone and the filler.
Suitable addition-curable silicone coating materials may also be employed for the fouling release coating. Such addition-curable coating materials are known to the person skilled in the art, for example those described in EP 0874032.
In one embodiment, the FR top coating includes a curable silicone and an exudate. The very slow release of the exudate through the silicone polymer generally makes it possible to retard the accumulation of undesired organisms even more and thus further improve the soil release properties of the vulcanizable silicone. The exudate solution comprises compounds having a boiling point at atmospheric pressure of at least 250 ℃. Examples of exudates include silicone oils, low molecular weight polyolefins, polyesters, polyisocyanates, polyurethanes, polyepoxides. The exudate is in particular silicone oil. Silicone oils are generally composed of polydihydrocarbyl siloxanes, the hydrocarbyl groups of which may be substituted with heteroatoms. The hydrocarbyl group may be an alkyl group, particularly a methyl group, or all or part thereof may be an aryl group, particularly a phenyl group.
The silicone FR top coat can have a dry film thickness of 10-600 μm, more typically 20-500 μm, most typically 30-400 μm, and more preferably 150-250 μm. Layer (v) typically comprises 25% to 45% by weight of the composition. An example of a commercially available silicone top coat is sold by PPG890。
Layer (vi)
The composition of the invention may comprise a removable polymeric and/or protective film, which is applied to and over the FR top coat (v) to protect the latter and which should be removed in particular once the adhesive layer of the composition has been applied over the surface to be coated.
The removable polymer film may in particular be a polyester or polypropylene film. The film advantageously prevents migration of silicone and/or exudates up to the adhesive layer (ii) when the composition comprising layers (i), (ii), (iii), (iv) and (v) is wound into a roll and layer (v) is in contact with layer (i).
Advantageously, a protective film (vi) is applied on layer (v) before the complete curing and/or drying of the FR top coat, thus enabling the surface of the FR top coat to be structured, in particular to be structured to a very smooth or embossed surface.
The composition of the present invention preferably comprises layers (i), (ii), (iii), (iv), (v) and (vi) and may be wound and stored as a roll.
The process for preparing the multilayer self-adhesive fouling release composition of the invention
The composition according to the invention can be prepared according to a process comprising the following steps:
a) coating a removable underlying liner (i) with an adhesive layer (ii);
b) coating the adhesive layer (ii) with a layer (iii) comprising a polar thermoplastic polymer selected from polyurethane or polyolefin grafted with polar groups;
c) (iv) coating layer (iii) with a silicone tie coat layer (iv);
d) (iii) coating the tie coat (iv) with a silicone fouling release top coat (v), and
e) optionally, the silicone fouling release top coat (v) is coated with a removable polymeric film.
Method for producing a coated structure and coated structure
In another aspect, the present invention also relates to a method of making a coated structure comprising the steps of: at least part of the outer surface of the structure is coated with the multilayer self-adhesive fouling release coating composition according to the invention.
In a particular embodiment, the outer surface of the structure to be coated has been previously coated with a corrosion protection layer before the composition according to the invention is applied.
In a further aspect, the invention further relates to a structure which has been at least partially coated with a composition according to the invention. The coated structure is in particular an immersed structure. Examples of coated structures include in particular boat hulls (in particular of commercial ships or yachts), land based structures such as pipelines for power stations, structures for use in fish farming and offshore structures.
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