Knitted fabric winding and drying device
阅读说明：本技术 一种针织布面料收卷烘干装置 (Knitted fabric winding and drying device ) 是由 周静怡 于 2019-11-18 设计创作，主要内容包括：本发明涉及面料生产加工设备技术领域,且公开了一种针织布面料收卷烘干装置,包括底座,底座顶端的左侧设有集流槽,集流槽顶端的右侧设有冷凝板,底座顶端的一侧且位于冷凝板的正上方固定安装有烘干机构,且烘干机构的右端活动套接有调整辊轮Ⅰ,烘干机构的左端活动套接有挤压机构。该针织布面料收卷烘干装置,通过连接套筒和固定连杆的设置,可以实时的监控收卷辊轮在收卷针织布面料时的直径,并利用螺线型电阻丝将其转化成电流信号,进而控制收卷辊轮在收卷时的转速,与现有的收卷技术相比,通过调整其收卷转速的大小,以防止在相同的转速下,在其直径变大时而造成其对于面料的拉力变大,进而对其造成拉扯损坏的问题。(The invention relates to the technical field of fabric production and processing equipment, and discloses a knitted fabric winding and drying device which comprises a base, wherein a collecting groove is formed in the left side of the top end of the base, a condensing plate is arranged on the right side of the top end of the collecting groove, a drying mechanism is fixedly installed on one side of the top end of the base and located right above the condensing plate, an adjusting roller I is movably sleeved at the right end of the drying mechanism, and an extrusion mechanism is movably sleeved at the left end of the drying mechanism. This looped fabric surface fabric rolling drying device, through the setting of connecting sleeve and fixed link, diameter when the knitting fabric surface fabric of rolling running roller that can be real-time, and utilize the spiral resistance wire to change it into current signal, and then the rotational speed of control rolling running roller when the rolling, compare with current rolling technique, through the size of adjusting its rolling rotational speed, in order to prevent under the same rotational speed, cause its pulling force grow to the surface fabric often at its diameter grow, and then cause the problem of dragging the damage to it.)
1. The utility model provides a looped fabric rolling drying device, includes base (1), its characterized in that: the left side on base (1) top is equipped with collection groove (2), the right side on collection groove (2) top is equipped with condenser plate (3), one side on base (1) top just is located condenser plate (3) directly over fixed mounting have stoving mechanism (4), and the right-hand member activity of stoving mechanism (4) has cup jointed adjustment running roller I (5), extrusion mechanism (6) have been cup jointed in the left end activity of stoving mechanism (4), the right side fixed mounting on base (1) top has triangular supports frame (7), and the inside activity of triangular supports frame (7) has cup jointed rolling running roller (8), the left and right sides at both ends all is equipped with detection mechanism (9) around rolling running roller (8).
2. The knitted fabric winding and drying device according to claim 1, characterized in that: the condensation plate (3) is of a two-section arc structure, the opening of the arc structure is upward, and the condensation plate (3) is of a metal structure.
3. The knitted fabric winding and drying device according to claim 1, characterized in that: drying mechanism (4) are including supporting truss (41), one side fixed connection on the bottom of supporting truss (41) and base (1) top, the top fixed mounting of supporting truss (41) has hot-blast controller (42), the top fixed mounting of supporting truss (41) inner chamber has hot-blast unit (43), and is connected between hot-blast controller (42) and hot-blast unit (43) the electricity.
4. The knitted fabric winding and drying device according to claim 1, characterized in that: extrusion mechanism (6) are including adjusting running roller II (61), the inside of adjusting running roller II (61) is cup jointed with the left end activity of supporting truss (41), the left bottom fixed mounting of adjusting running roller II (61) has extrusion even board (62), and the bottom fixed mounting on adjusting running roller II (61) right side has extrusion running roller (63).
5. The knitted fabric winding and drying device according to claim 1, characterized in that: the bottom end of the adjusting roller I (5) and the top end of the extruding roller (63) are positioned on the same horizontal plane, and the diameter ratio among the adjusting roller I (5), the adjusting roller II (61) and the extruding roller (63) is 3:5: 1.
6. The knitted fabric winding and drying device according to claim 4, characterized in that: the extrusion connecting plate (62) is provided with a quarter arc-shaped structure, is completely attached to the outer surface of the adjusting roller II (61), and is provided with a water leakage port under the extrusion connecting plate (62).
7. The knitted fabric winding and drying device according to claim 1, characterized in that: detection mechanism (9) are including fixed connecting rod (91), the one end of fixed connecting rod (91) is cup jointed with the inside activity of rolling running roller (8), and the surface activity of fixed connecting rod (91) has cup jointed connecting sleeve (92), the one end fixed mounting at the connecting sleeve (92) back has detection clamp plate (93), and the other end of fixed connecting rod (91) is equipped with hold-down mechanism (94), and the one end of hold-down mechanism (94) and the right side contact of detecting clamp plate (93).
8. The knitted fabric winding and drying device according to claim 7, characterized in that: the middle of the outer surface of the fixed connecting rod (91) is provided with a spiral resistance wire, the outer surface of the resistance wire is communicated with a control system through a conductive block inside the connecting sleeve (92), and the length of the detection pressing plate (93) is larger than that of the winding roller (8).
Technical Field
The invention relates to the technical field of fabric production and processing equipment, in particular to a knitted fabric winding and drying device.
Background
The knitted fabric is formed by bending a sand county into loops by using a knitting needle and mutually stringing the loops, but the shrinkage is far larger than that of a woven fabric due to the fact that the structure of the knitted fabric is too loose, so that after all the knitted fabrics are manufactured, washing water is needed and the shrinkage is detected to ensure the stability and reliability of knitted fabric products, but the knitted fabrics after washing water are needed to be dried, and the dryness of the knitted fabrics is ensured to be convenient to transport and long-term to store.
However, the in-process of rolling after drying of current knitted fabric, because of the certain thickness of itself of its surface fabric to lead to the surface fabric to arrive after the in-process of rolling, the diameter of its rolling running roller will be bigger, under the unchangeable circumstances of rotational speed, it will draw more and more to the pulling force of surface fabric, and then lead to in the later stage of its rolling cloth, because its pulling force to the knitted fabric is great, the drying degree that very easily leads to the surface fabric of later stage rolling is lower, and because the great extrusion of pulling force causes the damage of dragging to the knitted fabric.
Disclosure of Invention
Technical problem to be solved
The invention provides a knitted fabric winding and drying device, which has the advantages of automatic adjustment and control of the rotating speed of winding rollers, no pulling damage to the fabric wound in the later period, good drying effect and high efficiency, and solves the problems that the diameter of the winding rollers is larger and larger when the rotating speed is not changed, the pulling force of the winding rollers on the fabric is more and more pulled and the fabric is further wound in the later period of the fabric winding because the fabric has a certain thickness in the winding process of the conventional knitted fabric after drying, the drying degree of the fabric wound in the later period is very low because the pulling force of the winding rollers on the knitted fabric is larger, and the knitted fabric is pulled and damaged because the knitted fabric is extruded by larger pulling force.
(II) technical scheme
The invention provides the following technical scheme: the utility model provides a looped fabric rolling drying device, includes the base, the left side on base top is equipped with the collection groove, the right side on collection groove top is equipped with the condensing panel, one side on base top just is located the condensing panel directly over fixed mounting have a stoving mechanism, and the right-hand member activity of stoving mechanism has cup jointed adjustment running roller I, the extrusion mechanism has been cup jointed in the left end activity of stoving mechanism, the right side fixed mounting on base top has triangular supports frame, and triangular supports frame's inside activity has cup jointed the rolling running roller, the left and right sides at both ends all is equipped with detection mechanism around the rolling running roller.
Preferably, the condensation plate is of a two-section arc structure, the opening of the arc structure is upward, and the condensation plate is of a metal structure.
Preferably, the drying mechanism comprises a supporting truss, the bottom end of the supporting truss is fixedly connected with one side of the top end of the base, a hot air controller is fixedly mounted at the top end of the supporting truss, an air heater unit is fixedly mounted at the top of the inner cavity of the supporting truss, and the hot air controller is electrically connected with the air heater unit.
Preferably, the extrusion mechanism includes adjustment running roller II, the inside of adjustment running roller II is cup jointed with the left end activity of supporting truss, II left bottom fixed mounting of adjustment running roller have the extrusion even board, and II right bottom fixed mounting of adjustment running roller have the extrusion running roller.
Preferably, the bottom end of the adjusting roller I and the top end of the extruding roller are positioned on the same horizontal plane, and the diameter ratio of the adjusting roller I to the adjusting roller II to the extruding roller is 3:5: 1.
Preferably, the extrusion connecting plate is provided with a quarter arc-shaped structure, is completely attached to the outer surface of the adjusting roller II, and is provided with a water leakage port right below the extrusion connecting plate.
Preferably, detection mechanism includes fixed connecting rod, fixed connecting rod's one end and the inside activity of rolling running roller cup joint, and fixed connecting rod's surface activity has cup jointed the connecting sleeve, the one end fixed mounting at the connecting sleeve back has the detection clamp plate, and the other end of fixed connecting rod is equipped with hold-down mechanism, and hold-down mechanism's one end and the right side contact of detecting the clamp plate.
Preferably, the middle part of the outer surface of the fixed connecting rod is provided with a spiral resistance wire, the outer surface of the resistance wire is communicated with the control system through a conductive block inside the connecting sleeve, and the length of the detection pressing plate is greater than that of the winding roller.
(III) advantageous effects
The invention has the following beneficial effects:
1. this looped fabric surface fabric rolling drying device, through the setting of connecting sleeve and fixed link, diameter when the knitting fabric surface fabric of rolling running roller that can be real-time, and utilize the spiral resistance wire to change it into current signal, and then the rotational speed of control rolling running roller when the rolling, compare with current rolling technique, through the size of adjusting its rolling rotational speed, in order to prevent under the same rotational speed, cause its pulling force grow to the surface fabric often at its diameter grow, and then cause the problem of dragging the damage to it.
2. This looped fabric material rolling drying device through adjustment running roller II and the setting of extrusion company board, before drying to the looped fabric material, at first extrudees the dewatering operation to it, makes its effectual water content that reduces wherein before getting into the stoving operation, and then the effectual work load that alleviates stoving mechanism has improved the device and to the drying efficiency of surface fabric.
3. This looped fabric rolling drying device through the setting of condenser plate and collecting tank, can be timely effectual with the condensation of the steam condensation that evaporates out in the surface fabric become the drop of water and discharge to in the surface fabric after having avoided the steam after the evaporation to enter into the stoving again, and cause the phenomenon that the secondary is stained with wet, and then the effectual stoving effect that improves the device.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of a take-up roller of the present invention;
FIG. 3 is an enlarged view of the point A in FIG. 1.
In the figure: 1. a base; 2. a collecting groove; 3. a condensing plate; 4. a drying mechanism; 41. supporting the truss; 42. a hot air controller; 43. a hot air unit; 5. adjusting a roller I; 6. an extrusion mechanism; 61. adjusting a roller II; 62. extruding the connecting plate; 63. extruding a roller; 7. a triangular support frame; 8. a winding roller; 9. a detection mechanism; 91. fixing the connecting rod; 92. a connecting sleeve; 93. detecting a pressing plate; 94. a pressing mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Please refer to fig. 1-3, a knitted fabric winding and drying device, which comprises a base 1, wherein a collecting groove 2 is arranged on the left side of the top end of the base 1, a condensing plate 3 is arranged on the right side of the top end of the collecting groove 2, a drying mechanism 4 is fixedly arranged on one side of the top end of the base 1 and right above the condensing plate 3, an adjusting roller wheel i 5 is movably sleeved on the right end of the drying mechanism 4, an extruding mechanism 6 is movably sleeved on the left end of the drying mechanism 4, a
In this technical scheme, condensation plate 3 establishes to two segmentation arc structures, and the opening of arc structure upwards, and what condensation plate 3 adopted simultaneously is metal construction.
Wherein, to the setting of condensing plate 3 structure and material for the hot steam that stoving mechanism 4 brought takes place the condensation when through condensing plate 3, becomes the drop of water and falls into album chute 2 along condensing plate 3, and to the setting of its arc structure, when guaranteeing that the drop of water falls into album chute 2 along it, prevent that the evaporation of water in album chute 2 and upwards drift, is stained with the problem of knitting cloth fabric once more.
In this technical scheme, drying mechanism 4 includes support truss 41, and support truss 41's bottom and one side fixed connection on base 1 top, support truss 41's top fixed mounting has hot air controller 42, and the top fixed mounting in support truss 41 inner chamber has hot-blast unit 43, and is connected electrically between hot air controller 42 and the hot-blast unit 43.
Wherein, to the setting of stoving mechanism 4, thereby utilize the electric energy to produce hot-blast operation of drying to the looped fabric surface fabric, it is higher to hot-blast controllability, can be according to the hot-blast temperature of the timely adjustment of the humidity size of surface fabric and wind-force, control convenience, flexibility are higher, the effectual drying effect who has improved the device to the surface fabric.
In this technical scheme, extrusion mechanism 6 is including adjusting II running rollers 61, and the inside of adjusting II running rollers 61 is cup jointed with the left end activity of supporting truss 41, and the left bottom fixed mounting of adjusting II running rollers 61 has extrusion link plate 62, and the bottom fixed mounting on adjusting II running rollers 61 right side has extrusion running roller 63.
Wherein, to the setting of extrusion mechanism 6, before drying this looped fabric surface fabric, carry out the extrusion of certain degree to it earlier for most of moisture wherein is extruded earlier and is discharged, thereby the effectual moisture content who reduces this surface fabric, and then the effectual work load that alleviates drying mechanism 4 has improved the device's drying efficiency.
In the technical scheme, the bottom end of the adjusting roller I5 and the top end of the extrusion roller 63 are positioned on the same horizontal plane, and the diameter ratio among the adjusting roller I5, the adjusting roller II 61 and the extrusion roller 63 is 3:5: 1.
Wherein, to the setting of position between I5 of adjustment running roller and the squeeze roll wheel 63, guaranteed that the surface fabric that is located hot-blast unit 43 bottom can be in the horizontally state, and because hot-blast unit 43 also is the horizontally state, thereby utilize the degree of being ventilated of this surface fabric of the hot-blast in-process of drying mechanism 4 comparatively even, can not be because of the change of interval between surface fabric and the hot-blast unit 43, make this surface fabric not by the complete drying and lead to humidity great, or the degree of drying is too big and the phenomenon of scorching appears.
In this technical scheme, extrusion is equipped with quarter arc structure even board 62, and its complete surface laminating with adjustment running roller II 61, is equipped with the mouth that leaks simultaneously under extrusion even board 62.
Wherein, to the setting of extrusion even board 62, the effectual area of contact that has increased this surface fabric when the extrusion with between the II 61 surfaces of adjustment running roller to effectual extrusion mechanism 6 to the surface fabric extrusion exhaust effect that has improved, before making it dry the processing, can detach the moisture that contains in the surface fabric in order to reduce the work load of drying mechanism 4 in the at utmost, further improvement the device to the drying effect and the work efficiency of surface fabric.
Among this technical scheme, detection mechanism 9 includes fixed connecting
Wherein, to the setting of detection mechanism 9, can real-time detection rolling 8 in the winding diameter of surface fabric because according to the formula(l represents an arc length, n represents a rotational speed, r represents a radius,Express angular velocity, nu shows the linear velocity), simultaneously at the continuous in-process of rolling surface fabric of rolling running
In the technical scheme, the middle part of the outer surface of the fixed connecting
Wherein, to the setting of spiral resistance wire in fixed connecting
The use method and the working principle of the embodiment are as follows:
firstly, winding a knitted fabric to be dried on the device according to a flow shown in the figure, then starting a drying mechanism 4 and a detection mechanism 9, driving a winding roller 8 to rotate under the action of a flywheel in the detection mechanism 9 so as to wind the fabric, firstly carrying out extrusion operation on the fabric under the extrusion action of an adjusting roller II 61 and an extrusion connecting plate 62, extruding and discharging moisture in the fabric, enabling the fabric to fall into a collecting tank 2 through a water leakage port at the bottom of the extrusion connecting plate 62 so as to reduce the moisture content in the fabric to the maximum extent, then horizontally conveying the fabric to the bottom of a hot air unit 43 under the action of the extrusion roller 63 and the adjusting roller I5, evaporating and discharging the moisture in the fabric by utilizing hot air generated by the hot air unit 43, wherein the evaporated steam is blown onto a condensation plate 3 and condensed into water beads to fall into the collecting tank 2, later by during the surface fabric of drying is rolled up the rolling running roller 8, simultaneously along with the continuous increase of surface fabric of rolling, its diameter can crescent and the extrusion detects clamp plate 93, make to detect the continuous outside lateral shifting of clamp plate 93 and drive connecting sleeve 92 and move to the outside simultaneously, thereby cause the resistance crescent in the spiral resistance wire in fixed connecting rod 91, and then lead to the electric current wherein to produce the change and feed back to control system and then adjust the rotational speed size of rolling running roller 8, make the drying rate of its rotational speed cooperation this surface fabric, and can not cause the problem of dragging the damage to this surface fabric.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
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