Large-scale zongzi forming die and method for manufacturing large-scale zongzi by using forming die

文档序号:1632543 发布日期:2020-01-17 浏览:36次 中文

阅读说明:本技术 一种大型粽子成型模具及用成型模具制作大型粽子的方法 (Large-scale zongzi forming die and method for manufacturing large-scale zongzi by using forming die ) 是由 梁阿团 罗飞燕 于 2019-11-26 设计创作,主要内容包括:本发明公开了一种大型粽子成型模具,包括镂空支架和模具本体,镂空支架的一侧边缘设有支撑架,模具本体包括底盘、设于底盘上的定模板和至少2块动模板,定模板与支撑架固定连接,且其侧边边缘与动模板可分离式连接,动模板与定模板围合形成容纳大型粽子的成型腔,底盘上且位于成型腔的中央设有通气装置,通气装置包括中空结构的管体,管体呈棱柱形或圆台形,且其中央设有中空的圆柱管,圆柱管的底端伸入管体内,其顶端伸出成型腔外,圆柱管的中心轴线与成型腔的中心轴线平行,底盘、定模板、动模板、管体和圆柱管上均设有若干个透气孔。本发明的成型模具适用于制作千斤大粽,避免了大型粽子在蒸煮过程中出现坍塌和夹生现象,提高了粽子成型品质。(The invention discloses a large-scale rice dumpling forming die, which comprises a hollowed-out support and a die body, wherein a support frame is arranged at one side edge of the hollowed-out support, the die body comprises a chassis, a fixed die plate and at least 2 movable die plates, the fixed die plate and the support frame are arranged on the chassis, the side edge of the fixed die plate is detachably connected with the movable die plate, the movable die plate and the fixed die plate enclose to form a forming cavity for containing a large-scale rice dumpling, an air breather is arranged on the chassis and in the center of the forming cavity, the air breather comprises a hollow-structure tube body, the tube body is prism-shaped or circular-truncated-cone-shaped, a hollow cylindrical tube is arranged in the center of the tube body, the bottom end of the cylindrical tube extends into the tube body, the top end of the cylindrical tube extends out of the forming cavity, the central axis of the cylindrical tube is parallel to the central axis. The forming die is suitable for manufacturing the very big zongzi, avoids the phenomena of collapse and half-cooked of the big zongzi in the cooking process, and improves the forming quality of the zongzi.)

1. The utility model provides a large-scale zongzi forming die, includes the fretwork support and locates mould body on the fretwork support, its characterized in that: a supporting frame is arranged at the edge of one side of the hollow bracket, the mould body comprises a chassis, a fixed mould plate and at least 2 movable mould plates, the fixed mould plate and the supporting frame are fixedly connected, the edge of the side edge of the movable template is detachably connected with the movable template, the movable template and the fixed template enclose to form a forming cavity for accommodating the large-sized rice dumplings, a ventilation device is arranged on the chassis and at the center of the forming cavity, the ventilation device comprises a tube body with a hollow structure, the tube body is prism-shaped or round table-shaped, a hollow cylindrical tube is arranged at the center of the tube body, the bottom end of the cylindrical tube extends into the tube body, the top end of the cylindrical tube extends out of the molding cavity, the central axis of the cylindrical tube is parallel to the central axis of the molding cavity, and a plurality of air holes are formed in the chassis, the fixed template, the movable template, the tube body and the cylindrical tube.

2. The large-sized rice dumpling forming die of claim 1, wherein: the inner diameter of the pipe body is gradually reduced from the bottom surface to the top surface.

3. The large-sized rice dumpling forming die of claim 1, wherein: the pipe body is in a triangular prism shape.

4. The large-sized rice dumpling forming die of claim 1, wherein: the support frame is provided with a fixing column, and the fixing column is provided with a fixing hole.

5. The large-sized rice dumpling forming die of claim 4, wherein: the movable template comprises a first movable template and a second movable template which are respectively connected with the side edge of the fixed template, connecting columns are arranged on the first movable template and the second movable template, the connecting columns extend to the supporting frame along the joints of the movable template and the fixed template, and the connecting columns are inserted into the fixed holes.

6. The large-sized rice dumpling forming die of claim 5, wherein: one sides, far away from the fixed template, of the first movable template and the second movable template are connected, and the bottom ends of the first movable template and the second movable template are connected with the chassis.

7. The large-sized rice dumpling forming die of claim 5, wherein: the movable template further comprises a third movable template, a fourth movable template and a fifth movable template, a first opening is formed in one side, away from the fixed template, of the first movable template and the second movable template, the third movable template is inserted into the first opening, the bottom ends of the first movable template and the second movable template are respectively provided with a second opening and a third opening between the chassis, the fourth movable template and the fifth movable template are respectively inserted into the second opening and the third opening, and the bottom ends of the third movable template, the fourth movable template and the fifth movable template are all connected with the chassis.

8. A method for manufacturing large-sized rice dumplings using the forming mold according to any one of claims 1-7, wherein the method comprises the following steps: the method comprises the following steps: 1) making large-scale rice dumpling stuffing; 2) installing the first movable template and the second movable template on a fixed template, laying gauze used by matching with the forming cavity and the ventilating device in the forming cavity, enabling the ventilating device to be positioned in the center of the gauze and the gauze to be wrapped outside the ventilating device, splicing the remaining movable templates, and filling large-scale rice dumpling stuffing into the gauze; 3) tightly binding the gauze filled with the large-scale rice dumpling stuffing with a rope, sewing the soaked rice dumpling leaves according to the shape of the forming die, then attaching the rice dumpling leaves to the periphery of the forming die, and tightly binding the rice dumpling leaves with the rope to obtain the formed rice dumpling; 4) and (4) placing the whole forming die in a boiler for cooking to obtain the large-sized rice dumpling.

9. The method of making large-sized rice dumplings with a forming mold as claimed in claim 8, wherein: the soaking time of the rice dumpling leaves in the step 3) is 8-12 h.

10. The method of making large-sized rice dumplings with a forming mold as claimed in claim 8, wherein: the cooking temperature in the step 4) is more than or equal to 121 ℃, and the cooking time is 20-28 h.

Technical Field

The invention relates to the technical field of food processing, in particular to a large-scale zongzi forming die and a method for manufacturing the large-scale zongzi by using the forming die.

Background

The traditional Chinese rice dumpling is eaten at noon, which is another traditional custom of Chinese people and is a support for cultural psychology. The traditional Chinese rice-pudding is developed to the present day and becomes one of popular foods in China, not only has a plurality of shapes and various varieties, but also has different local flavors, and is mainly sweet and salty.

Along with the continuous improvement of the requirements of people on the rice dumplings, the very big rice dumplings gradually become the focus of attention of people. When banquet, activities or celebration festival, the very big zongzi not only can be appreciated by people, can also supply many people to eat together, shares the delicious taste of zongzi together. The zongzi must make the rice steam thoroughly through the processing of cooking in the manufacturing process, but the phenomenon that inside rice is not steamed easily appears in the zongzi in-process of cooking, and the zongzi presss from both sides the phenomenon of growing promptly, influences the taste of zongzi.

For solving above-mentioned problem, CN201710967742.5 discloses a zongzi processing is with boiling device, including the cooking pot, the bottom intermediate position of cooking pot is equipped with the drain of perpendicular setting, the wrapping has steam interlayer around the cooking pot and on the bottom lateral wall, the drain passes steam interlayer's bottom and extends to steam interlayer's outside, be equipped with the steam inlet that the level set up on steam interlayer's the top one side outer wall, steam interlayer is fixed with the fixing base on keeping away from steam inlet's one side lateral wall, the one end that the cooking pot was kept away from to the fixing base articulates there is the air pump, be fixed with the dead lever on the top of cooking pot is close to one side lateral wall of fixing base, the top of cooking pot has been covered the cover. Although this zongzi can make the zongzi be heated evenly when cooking, its cooking pot is less, is unsuitable to cook large-scale big zongzi that rises, because the size of big zongzi is great, its size is ten thousand times of conventional zongzi, and then the quantity that needs the rice of steamed is more than the rice quantity of conventional zongzi, when adopting the device to cook, the phenomenon that the inside rice of big zongzi central authorities is not steamed still can appear, has reduced the taste and the edible quality of big zongzi.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: overcomes the defects of the prior art, and provides a large-scale rice dumpling forming die which has simple structure and can be used for manufacturing a very large rice dumpling and a method for manufacturing the large-scale rice dumpling by using the forming die.

The technical scheme adopted by the invention for solving the technical problems is as follows: a large-scale Zongzi forming die comprises a hollowed-out support and a die body arranged on the hollowed-out support, wherein a support frame is arranged on one side edge of the hollowed-out support, the die body comprises a chassis, a fixed die plate and at least 2 movable die plates, the fixed die plate is arranged on the chassis, the fixed die plate is fixedly connected with the support frame, the side edge of the fixed die plate is detachably connected with the movable die plate, the movable die plate and the fixed die plate enclose to form a forming cavity for accommodating large-scale Zongzi, an air breather is arranged on the chassis and in the center of the forming cavity, the air breather comprises a hollow tube body, the tube body is prism-shaped or circular truncated cone-shaped, a hollow cylindrical tube is arranged in the center of the tube body, the bottom end of the cylindrical tube extends into the tube body, the top end of the cylindrical tube extends out of the forming cavity, and the central axis of the, and a plurality of air holes are formed in the chassis, the fixed template, the movable template, the tube body and the cylindrical tube.

Further, the inner diameter of the pipe body is gradually reduced from the bottom surface to the top surface.

Further, the body is triangular prism shape.

Furthermore, a fixing column is arranged on the supporting frame, and a fixing hole is formed in the fixing column.

Furthermore, the movable template comprises a first movable template and a second movable template which are respectively connected with the side edge of the fixed template, connecting columns are arranged on the first movable template and the second movable template, the connecting columns extend to the supporting frame along the connecting positions of the movable template and the fixed template, and the connecting columns are inserted into the fixed holes.

Furthermore, one sides, far away from the fixed template, of the first movable template and the second movable template are connected, and the bottom ends of the first movable template and the second movable template are connected with the chassis.

Furthermore, the movable template still includes third movable template, fourth movable template and fifth movable template, first movable template and second movable template keep away from be equipped with first opening between one side of fixed template, the third movable template is inserted and is located in the first opening, the bottom of first movable template and second movable template respectively with be equipped with second opening and third opening between the chassis, fourth movable template and fifth movable template are inserted respectively and are located in second opening and third opening, the bottom of third movable template, fourth movable template and fifth movable template all with the chassis is connected.

The invention also provides a method for manufacturing the large-sized rice dumpling by using the forming die, which comprises the following steps: 1) making large-scale rice dumpling stuffing; 2) installing the first movable template and the second movable template on a fixed template, laying gauze used by matching with the forming cavity and the ventilating device in the forming cavity, enabling the ventilating device to be positioned in the center of the gauze and the gauze to be wrapped outside the ventilating device, splicing the remaining movable templates, and filling large-scale rice dumpling stuffing into the gauze; 3) tightly binding the gauze filled with the large-scale rice dumpling stuffing with a rope, sewing the soaked rice dumpling leaves according to the shape of the forming die, then attaching the rice dumpling leaves to the periphery of the forming die, and tightly binding the rice dumpling leaves with the rope to obtain the formed rice dumpling; 4) and (4) placing the whole forming die in a boiler for cooking to obtain the large-sized rice dumpling.

Further, the soaking time of the rice dumpling leaves in the step 3) is 8-12h, and the rice dumpling leaves are soaked to be soft and then are convenient to sew.

Further, the cooking temperature in the step 4) is more than or equal to 121 ℃, the cooking time is 20-28h, and the inner part of the big rice dumpling is guaranteed to be cooked.

The invention discloses a large-scale rice dumpling forming die and a method for manufacturing the large-scale rice dumpling by using the forming die, which have the beneficial effects that:

(1) the forming die is suitable for manufacturing the large rice dumplings, and the filling of the large rice dumplings is limited in the forming cavity under the matching use of the fixed die plate and the movable die plate by arranging the fixed die plate and the movable die plate, so that the large rice dumplings are formed and are not easy to collapse in the cooking process, the forming process of the large rice dumplings is simplified, and the forming quality and the forming efficiency of the large rice dumplings are improved;

(2) according to the forming die, the vent device is arranged on the tube body and the cylindrical tube, the vent holes are formed in the tube body and the cylindrical tube, the vent device is located between the large-sized rice dumplings grains when the forming die is used, steam generated when the large-sized rice dumplings are cooked can be diffused into the large-sized rice dumplings through the vent holes, the inside of the large-sized rice dumplings is uniformly heated, the phenomenon that the large-sized rice dumplings are clamped in the cooking process is avoided, the manufactured large-sized rice dumplings have the same taste as the conventional rice dumplings, and the cooking quality of the large-sized rice dumplings is improved.

Drawings

Fig. 1 is a schematic view of a three-dimensional structure of a large-sized rice dumpling forming mold without a third movable mold plate, a fourth movable mold plate and a fifth movable mold plate in embodiment 1;

FIG. 2 is a schematic perspective view of the aerator;

FIG. 3 is a schematic view of the three-dimensional structure of the middle-or large-sized rice dumpling forming mold in example 1 after installation;

fig. 4 is a schematic view of the three-dimensional structure of the middle-sized and large-sized rice dumpling forming die in example 2 after being installed.

The above reference numerals: the method comprises the following steps of 1-hollowed support, 2-support frame, 3-base plate, 4-fixed template, 5-first movable template, 6-second movable template, 7-fixed column, 8-connecting column, 9-tube body, 10-cylindrical tube, 11-air hole, 12-through hole, 13-first opening, 14-second opening, 15-third opening, 16-third movable template, 17-fourth movable template and 18-fifth movable template.

Detailed Description

The invention is further illustrated with reference to the following figures and examples, which are not intended to limit the scope of the invention in any way.

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