Multifunctional casting machine

文档序号:1634968 发布日期:2020-01-17 浏览:24次 中文

阅读说明:本技术 一种多功能铸造机 (Multifunctional casting machine ) 是由 池文凯 于 2019-12-03 设计创作,主要内容包括:一种多功能铸造机,包括底座、机架、铸造模具、金属熔化器和保温装置,其特征在于,所述机架设置在底座的上方,所述铸造模具与机架相连接,所述保温装置设置在铸造模具正上方,所述金属熔化器与保温装置相互连接,所述铸造模具包括上模、下模和浇注口,所述浇注口设置为开口向外的椭圆形状,所述上模包括主流道、横向分流道和竖直分流道,所述主流道设置在浇注口的下方,所述横向分流道与主流道相连接,所述竖直分流道与横向分流道相连接,所述下模设置有膜腔,所述膜腔设置在竖直分流道的下方,所述膜腔内部设置有海绵垫片。(The utility model provides a multifunctional casting machine, includes base, frame, casting mould, metal melter and heat preservation device, its characterized in that, the frame sets up in the top of base, the casting mould is connected with the frame, heat preservation device sets up directly over the casting mould, metal melter and heat preservation device interconnect, the casting mould includes mould, lower mould and sprue gate, the sprue gate sets up to the outside oval shape of opening, go up the mould and include sprue gate, horizontal subchannel and vertical subchannel, the sprue gate sets up the below at the sprue gate, horizontal subchannel is connected with the sprue gate, vertical subchannel is connected with horizontal subchannel, the lower mould is provided with the membrane chamber, the membrane chamber sets up the below at vertical subchannel, the inside sponge gasket that is provided with of membrane chamber.)

1. A multifunctional casting machine comprises a base, a frame, a casting mold, a metal melter and a heat preservation device, and is characterized in that the frame is arranged above the base, the casting mold is connected with the frame, the heat preservation device is arranged right above the casting mold, the metal melter is connected with the heat preservation device, the casting mold comprises an upper mold, a lower mold and a pouring gate, the pouring gate is in an oval shape with an outward opening, the upper mold comprises a main runner, a transverse branch runner and a vertical branch runner, the main runner is arranged below the pouring gate, the transverse branch runner is connected with the main runner, the vertical branch runner is connected with the transverse branch runner, the lower mold is provided with a film cavity, the film cavity is arranged below the vertical branch runner, a sponge gasket is arranged in the film cavity, and a plurality of circles of electrode nets are wound on the outer wall of the casting mold, the metal melter comprises a heating device and a melting furnace, the heating device is arranged inside the melting furnace, the heat preservation device comprises a jacking mechanism and a heat preservation furnace, a circular groove and a strip-shaped groove are arranged at the bottom of the heat preservation furnace, the strip-shaped groove is arranged at the middle position of the bottom, the circular groove is arranged on one side of the bottom, an opening is formed in the top of the heat preservation furnace, the opening is circular, the circular opening corresponds to a pouring gate, the jacking mechanism comprises a rotating shaft, a telescopic rod, a driving device and a control device, the rotating shaft is movably arranged in the strip-shaped groove, one end of the telescopic rod is connected with the circular groove, the other end of the telescopic rod is connected with the driving device, and the driving device is connected with the control.

2. The multi-function caster of claim 1, wherein said sprue comprises a first side and a second side, said second side being disposed higher than said first side.

3. The machine of claim 1, wherein the rotating shaft is connected to the bottom of the holding furnace by a hinge.

4. The machine of claim 1, wherein the top and one side of the frame are provided with baffles, and wherein baffles are provided within the baffles.

5. The multi-function caster according to claim 1, wherein said base bottom holds a layer of non-slip paint.

Technical Field

The invention relates to metal part manufacturing equipment, in particular to a multifunctional casting machine.

Background

Most of the existing casting machines can only carry out simple casting, but some harm to the casting can not be solved, most of the traditional casting machines carry out casting manually, liquid is poured into a mould, the speed and the time are matched, errors often exist in manual casting, along with the reduction of human physical strength, the speed and the time can not be mastered accurately, the casting is carried out manually, if some metal liquid falls off in the casting process, the liquid can hurt workers, if the liquid falls on equipment, the equipment can be damaged, in the processing process, processing equipment can generate relatively loud sound, the hearing and the health of the workers can be damaged when the equipment works in a noisy environment for a long time, in addition, some dust can be generated in the processing process, and the dust can also hurt the bodies of the workers if the dust is sucked into nostrils or mouths of the workers, the invention provides a multifunctional casting machine aiming at the problems.

Disclosure of Invention

The invention aims to provide a multifunctional casting machine which is simple to operate, healthy, environment-friendly, high in efficiency, low in risk coefficient and labor-saving.

In order to solve the technical problems, the invention provides a multifunctional casting machine, which comprises a base, a frame, a casting mold, a metal melter and a heat preservation device, wherein the frame is arranged above the base, the casting mold is connected with the frame, the heat preservation device is arranged right above the casting mold, the metal melter is connected with the heat preservation device, the casting mold comprises an upper mold, a lower mold and a pouring gate, the pouring gate is in an oval shape with an outward opening, the upper mold comprises a main runner, a transverse branch runner and a vertical branch runner, the main runner is arranged below the pouring gate, the transverse branch runner is connected with the main runner, the vertical branch runner is connected with the transverse branch runner, the lower mold is provided with a film cavity, the film cavity is arranged below the vertical branch runner, a sponge gasket is arranged in the film cavity, and a plurality of electrode nets are wound on the outer wall of the casting mold, the metal melter comprises a heating device and a melting furnace, the heating device is arranged inside the melting furnace, the heat preservation device comprises a jacking mechanism and a heat preservation furnace, a circular groove and a strip-shaped groove are arranged at the bottom of the heat preservation furnace, the strip-shaped groove is arranged at the middle position of the bottom, the circular groove is arranged on one side of the bottom, an opening is formed in the top of the heat preservation furnace, the opening is circular, the circular opening corresponds to a pouring gate, the jacking mechanism comprises a rotating shaft, a telescopic rod, a driving device and a control device, the rotating shaft is movably arranged in the strip-shaped groove, one end of the telescopic rod is connected with the circular groove, the other end of the telescopic rod is connected with the driving device, and the driving device is connected with the control.

For better casting, the invention provides that the pouring opening comprises a first side and a second side, which is arranged higher than the first side.

In order to better enable the holding furnace to rotate, the invention improves that the rotating shaft is connected with the bottom of the holding furnace through a hinge.

In order to reduce noise caused by processing, the invention improves that the top and one side surface of the machine frame are provided with baffle plates, and the baffle plates are internally provided with sound insulation plates.

In order to increase the friction force between the base and the ground, the invention improves that the bottom of the base is provided with a layer of anti-skid paint.

The invention has the beneficial effects that: the invention has novel design, simple structure and diversified functions, the design of the jacking mechanism and the heat preservation furnace avoids the trouble of manual casting, thereby reducing the danger brought by processing, the aim of semi-automation of the equipment is realized by controlling through the control device, the use is more convenient, the split flow design of the casting mould ensures that liquid can be solidified more compositely when flowing into the film cavity, the problem of generating bubbles is reduced, the design of the oval opening ensures that the liquid can enter more accurately, the design of one side of the pouring gate is higher than that of the other side, the problem of outward liquid scattering is effectively avoided, the liquid can be utilized more fully, the design of the sound insulation plate reduces the noise generated in the process of emergency Buddha of the equipment, the damage of the noise to the body of a worker is reduced, and the design of the sponge cushion effectively achieves the damage generated by huge vibration during die assembly, the design of the electrode net effectively solves the problem that dust influences the health of people.

Drawings

FIG. 1 is a schematic structural diagram of a multifunctional casting machine of the present invention;

FIG. 2 is a partial schematic view of a multi-function casting machine of the present invention;

FIG. 3 is a partial schematic view of a multi-function casting machine of the present invention;

FIG. 4 is a partial schematic view of a multi-function casting machine of the present invention;

description of reference numerals: 1-a base; 2-a frame; 3-casting a mould; 4-a metal melter; 5-upper mould; 6-lower die; 7-a pouring gate; 8-a main runner; 9-transverse branch channel; 10-vertical runners; 11-a membrane cavity; 12-a sponge pad; 13-an electrode mesh; 14-holding furnace; 15-circular groove; 16-a strip-shaped groove; 17-circular opening; 18-a rotating shaft; 19-a telescopic rod; 20-a drive device; 21-a first side; 22-a second side; 23-a baffle plate; 24-anti-slip coating.

Detailed Description

In order to explain technical contents, structural features, and objects and effects of the present invention in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.

Referring to the attached drawing 1, the invention provides a multifunctional casting machine, which comprises a base 1, a frame 2, a casting mold 3, a metal melter 4 and a heat preservation device, wherein the frame 2 is arranged above the base 1, the casting mold 3 is connected with the frame 2, the heat preservation device is arranged right above the casting mold 3, the metal melter 4 is connected with the heat preservation device, the casting mold 3 comprises an upper mold 5, a lower mold 6 and a pouring gate 7, the pouring gate 7 is in an oval shape with an outward opening, the upper mold 5 comprises a main runner 8, a transverse branch runner 9 and a vertical branch runner 10, the main runner 8 is arranged below the pouring gate 7, the transverse branch runner 9 is connected with the main runner 8, the vertical branch runner 10 is connected with the transverse branch runner 9, the lower mold 6 is provided with a film cavity 11, the film cavity 11 is arranged below the vertical branch runner 10, the metal melting device comprises a casting die 3, a sponge gasket 12 is arranged in the film cavity 11, a multi-ring electrode net 13 is wound on the outer wall of the casting die 3, an electrostatic generator is arranged on the outer side of the casting die 3, the electrode net 13 is connected with the electrostatic generator, the metal melting device 4 comprises a heating device and a melting furnace, the heating device is arranged in the melting furnace, the heat preservation device comprises a jacking mechanism and a heat preservation furnace 14, a circular groove 15 and a strip-shaped groove 16 are arranged at the bottom of the heat preservation furnace 14, the strip-shaped groove 16 is arranged in the middle of the bottom, the circular groove 15 is arranged on one side of the bottom, an opening is arranged at the top of the heat preservation furnace, the opening is circular, the circular opening 17 corresponds to the pouring gate 7, the jacking mechanism comprises a rotating shaft 18, a telescopic rod 19, a driving device 20 and a control device, the rotating shaft 18 is movably arranged in the strip-shaped groove, the other end is connected with a driving device 20, and the driving device 20 is connected with a control device.

For better casting, the pouring opening comprises a first side 21 and a second side 22, the second side 22 being arranged higher than the first side 21. In order to better enable the holding furnace 14 to rotate, the rotating shaft 18 is connected with the bottom of the holding furnace through a hinge. In order to reduce noise caused by processing, baffles 23 are arranged on the top and one side of the machine frame, and sound insulation boards are arranged in the baffles. To increase the friction between the base and the ground, the base bottom is bracketed by a layer of anti-slip paint 24.

The method comprises the steps of placing metal to be melted in a melting furnace, then conveying the melted metal liquid into a holding furnace 14, controlling the amount of liquid to be injected through a control device, lifting the holding furnace upwards through a telescopic rod 19 under the driving of a driving device 20, enabling the holding furnace 14 to do circular motion around a rotating shaft 18, thus injecting the liquid into an oval pouring gate 7 from a circular opening 17, enabling the liquid to enter a film cavity 11 through the flowing of a main runner 8 and a branch runner so as to start casting, and adsorbing dust generated in the processing process through an electrode mesh 13.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

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