阅读说明：本技术 一种新型高耐蚀抗变色仿金铜合金及其制备方法 (Novel high-corrosion-resistance anti-tarnishing imitation gold copper alloy and preparation method thereof ) 是由 梁军 李周 肖柱 张晓男 胡云明 王菲 于翔宇 朱慕平 于 2021-07-29 设计创作，主要内容包括：本发明提供了一种新型高耐蚀抗变色仿金铜合金及其制备方法,所述新型高耐蚀抗变色仿金铜合金的成分按重量百分比为Al4-8wt％,Zn6-12wt％,Si0.05-0.20wt％,Sr0.01-0.05wt％,Ce0.02-0.08wt％以及余量为Cu,通过熔炼、铸锭、热轧、冷轧以及再结晶退火的制备方法得到。本发明通过在铜合金中添加Cu、Zn、Al、Si、Ce和Sr元素,结合成分比例调配,显著提高了所述仿金合金的金色度,并利用各元素的化学性质在合金表面形成致密的氧化膜,大幅提升本发明中的仿金铜合金在各种环境中耐蚀与抗变色能力,同时该合金体系也大大降低了仿金铜合金的生产成本。(The invention provides a novel high-corrosion-resistance and tarnish-resistant gold-imitation copper alloy and a preparation method thereof, wherein the novel high-corrosion-resistance and tarnish-resistant gold-imitation copper alloy comprises the following components, by weight, Al4-8 wt%, Zn6-12 wt%, Si0.05-0.20 wt%, Sr0.01-0.05 wt%, Ce0.02-0.08 wt% and the balance of Cu, and is prepared by a preparation method of smelting, ingot casting, hot rolling, cold rolling and recrystallization annealing. According to the invention, Cu, Zn, Al, Si, Ce and Sr elements are added into the copper alloy, and the proportion of the components is combined for blending, so that the golden degree of the gold-like alloy is obviously improved, a compact oxide film is formed on the surface of the alloy by utilizing the chemical properties of the elements, the corrosion resistance and the tarnish resistance of the gold-like copper alloy in various environments are greatly improved, and meanwhile, the production cost of the gold-like copper alloy is greatly reduced by the alloy system.)

1. The novel high-corrosion-resistance anti-tarnishing imitation gold copper alloy is characterized by consisting of Cu, Al, Zn, Si, Ce and Sr; according to the weight percentage, Al4-8 wt%, Zn6-12 wt%, Si0.05-0.20 wt%, Sr0.01-0.05 wt%, Ce0.02-0.08 wt%, and the balance of Cu.

2. The new high corrosion and discoloration resistant imitation gold copper alloy of claim 1, wherein Sr: ce: the mass ratio of Si is 1 (1.5-1.7) to 4-5.

3. The method for preparing the novel high-corrosion-resistance and discoloration-resistance imitation gold copper alloy as claimed in claim 1, characterized by comprising the following steps:

firstly, heating electrolytic copper and pure aluminum to melt according to the weight percentage, stirring, adding pure zinc into the melt, stirring, slagging off, adding Sr, Ce and Si after the surface of the melt is clean, stirring, slagging off again, controlling the temperature to be 1300-;

step two, heating and preserving the copper alloy ingot obtained in the step one at the temperature of 680-DEG and 800 ℃ for 2 hours, continuously carrying out 7-9 times of hot rolling at the temperature of 800-880 ℃, controlling the total hot rolling deformation to be 75-95%, and cooling in air at room temperature to obtain a hot rolled blank;

step three, performing multi-pass cold rolling on the hot rolled blank obtained in the step two, wherein the deformation of the first pass cold rolling is 20-26%, and the total rolling deformation is 40-50%, so as to obtain a cold rolled blank; and (3) recrystallizing and annealing the obtained cold rolled blank in a hydrogen atmosphere at the temperature of 650-800 ℃ for 1-4 hours, and performing water quenching to obtain the novel high-corrosion-resistance anti-tarnishing gold-imitation copper alloy.

4. The method for preparing the novel high-corrosion-resistance and discoloration-resistance imitation gold copper alloy according to claim 2, wherein the Ce, Si and Sr added in the step one are added in the form of intermediate alloys of Cu-Ce, Cu-Si and Cu-Sr, respectively.

5. The preparation method of the novel high-corrosion-resistance and tarnish-resistant imitation gold copper alloy according to claim 2, wherein in the first step, a medium-frequency induction smelting furnace is adopted to heat and melt electrolytic copper and pure aluminum, cryolite, calcium fluoride and pyroborax are adopted as covering agents in the melting process, and the volume percentage is 1: 1: 1.

6. the method for preparing the novel high corrosion and tarnish resistant imitation gold copper alloy according to claim 2 wherein the average casting speed of the semi-continuous casting in step one is 4.5-6.5 m/h.

7. The method for preparing the novel high-corrosion-resistance and discoloration-resistance imitation gold copper alloy according to claim 2, wherein in the second step, the deformation of the hot rolling in the first pass is 25-30%, the deformation of the hot rolling in the second pass to the fifth pass is 30-50%, and the deformation of the hot rolling in the sixth pass is gradually reduced and is 15-25%.

8. The method for preparing the novel easily processed imitation gold copper alloy according to claim 2, wherein the hot rolled blank is further subjected to surface milling before the cold rolling in the third step, and the thickness of the surface milling is 0.3-0.6 mm.

Technical Field

The invention relates to the technical field of new materials, in particular to a novel high-corrosion-resistance anti-tarnishing gold-imitation copper alloy and a preparation method thereof.

Background

Gold is popular among people in all the world due to its own high noble and luxurious color and luster, is stable in chemical property, has the reputation of 'true gold is not easy to burn', is widely used in the fields of communication, storage hardware and the like, and is also always the preferred material in the fields of currency, jewelry, decoration and the like. However, because of the high price and low reserves of gold, the application of gold is greatly limited, so that cheap and good gold-like alloy is more and more favored by people.

The gold-imitating copper alloy is widely used in the industries of coinage, decoration and the like due to the high and noble color and luster and good processing performance, brass is an alloy consisting of copper and zinc, wherein the content of the zinc is usually 10-50%, the color of the alloy is changed from the purple red of original pure copper to the gold of the brass due to the addition of the zinc, and the copper alloy with the gold luster is collectively called the gold-imitating copper alloy. The binary copper-zinc alloy is called as common brass, other alloy elements are added on the basis of the common brass and called as complex brass, and the complex brass can meet the requirements of certain specific properties due to the addition of other elements, so that the complex brass has good gold chromaticity, good electric conductivity, heat conductivity and corrosion resistance, and also has the machining performance superior to that of pure copper, thereby being beneficial to the machining and manufacturing of metals with various shapes. China does a lot of work in the field of gold imitation materials, researches a titanium nitride surface spraying technology and a gold imitation material technology, wherein the titanium nitride surface spraying technology enables the color of a sprayed object to be close to gold, and the color of a gold imitation alloy is similar to that of a gold phase, and the titanium nitride surface spraying technology has good oxidation resistance and corrosion resistance, is high in plasticity, is suitable for cold and hot forming, and is suitable for manufacturing gold-plated shell materials and the like. At present, the color of the known copper-based alloy is close to golden yellow, the gold imitation materials at home and abroad are generally copper-based alloys, and a Cu-Al system and a Cu-Zn system are two representatives, which mostly have different gold chromaticity, but no gold imitation alloy can have the corrosion resistance, the tarnish resistance and the golden density of pure gold, so that the copper-based gold imitation alloy needs further exploration and research. In the prior art of anti-tarnishing technology of gold-imitating alloy, the alloy mainly has the scientific problems that the gold degree, the corrosion resistance and the tarnishing resistance can not be considered at the same time, and also has the engineering problems of long production period, expensive alloy raw materials or high toxicity and the like. For example, the content of gold in the copper alloy in the patent CN201210364872.7 is 0.5-10%; in contained In patents CN88100404A and CN201710688041.8 is rare metal, so that the price is high and the resource is less; the CN201210369055.0 patent contains 1-20% of silver, and has high price and difficult industrial application due to the fact that the CN201210369055.0 patent contains a large amount of noble metal elements; the CN87104511.7 patent adds Ti with high melting point, which brings great difficulty to the casting of alloy; the patent CN201710688041.8 contains high-melting-point iron, and Fe can be precipitated from a copper matrix under certain conditions to form a second phase, so that electrochemical corrosion is easy to occur.

Therefore, there is a need for a new gold-like copper alloy with a good combination of gold color, corrosion resistance and discoloration resistance and a preparation method thereof.

Disclosure of Invention

The invention provides a novel high-corrosion-resistance anti-tarnishing imitation gold copper alloy and a preparation method thereof, aiming at overcoming the problems that the prior imitation gold alloy can not keep good gold chromaticity, corrosion resistance and tarnishing resistance simultaneously, and the preparation cost of the material is high due to the high-price alloy elements such as indium, silver and the like.

In order to achieve the above object, the present invention provides a novel highly corrosion-resistant tarnish-resistant imitation gold copper alloy consisting of Cu, Al, Zn, Si, Ce and Sr; according to the weight percentage, Al4-8 wt%, Zn6-12 wt%, Si0.05-0.20 wt%, Sr0.01-0.05 wt%, Ce0.02-0.08 wt%, and the balance of Cu.

Further, Sr: ce: the mass ratio of Si is 1 (1.5-1.7) to 4-5.

The invention also provides a preparation method of the novel high-corrosion-resistance anti-tarnishing imitation gold copper alloy, which comprises the following steps:

firstly, heating electrolytic copper and pure aluminum to melt according to the weight percentage, stirring, adding pure zinc into the melt, stirring, slagging off, adding Sr, Ce and Si after the surface of the melt is clean, stirring, slagging off again, controlling the temperature to be 1300-;

step two, after the copper alloy ingot obtained in the step one is heated and insulated for 2 hours at 780 ℃, continuously carrying out hot rolling for 7-9 times at 850 ℃, controlling the total hot rolling deformation to be 75-95%, and cooling in air at room temperature to obtain a hot rolling blank;

step three, performing multi-pass cold rolling on the hot rolled blank obtained in the step two, wherein the deformation of the first pass cold rolling is 20-26%, and the total rolling deformation is 40-50%, so as to obtain a cold rolled blank; and recrystallizing and annealing the obtained cold rolled blank in a hydrogen atmosphere at 780 ℃ for 1.5 hours, and performing water quenching to obtain the novel high-corrosion-resistance anti-tarnishing imitation gold copper alloy.

Further, the Ce, Si and Sr added in the step one are added in the form of intermediate alloys of Cu-Ce, Cu-Si and Cu-Sr respectively.

Further, in the first step, a medium-frequency induction smelting furnace is adopted to heat and melt electrolytic copper and pure aluminum, cryolite, calcium fluoride and pyro-borax are adopted as covering agents in the melting process, and the volume percentage is 1: 1: 1.

further, the average casting speed of the semi-continuous casting in the first step is 4.5-6.5 m/h.

Further, in the second step, the deformation of the hot rolling of the first pass is 25-30%, the deformation of the second pass to the fifth pass is 30-50%, and the deformation is gradually reduced after the sixth pass, wherein the deformation is 15-25%.

Further, the hot rolled blank is milled before cold rolling in the third step, and the thickness of the milled surface is 0.3-0.6 mm.

The scheme of the invention has the following beneficial effects:

1. the alloy elements designed by the patent are effectively dissolved in the alloy matrix in a solid mode, a second phase cannot be precipitated, and the risk of electrochemical corrosion is favorably reduced.

2. According to the invention, white Zn and Al are added in a synergistic manner to play a role of a toner, and due to the addition of the zinc, the color of the alloy is changed from the original purplish red color of pure copper to the golden color of brass, and the addition of the Al also greatly improves the machining performance of the alloy;

3. the main corrosion products generated in the corrosion process of the gold-like copper alloy obtained by the invention are relatively compact cuprous oxide, aluminum oxide, zinc oxide with good corrosion resistance, basic zinc carbonate and other oxidation products, the addition of Si also obviously greatly improves the corrosion resistance of the alloy, and the generated SiO₂Is a compact oxide and is stable in the surface property of a sample;

4. according to the invention, certain high-melting-point compounds can be formed in the copper alloy by adding rare earth elements such as Ce and Sr, and the extremely small solid-phase particles often form a core of dispersed crystals, so that the number of crystal nuclei is increased, the effect of refining crystal grains is achieved, meanwhile, the addition of the rare earth also changes the stacking distribution of certain impurities (phosphorus, sulfur and the like) in dendrites or crystal boundaries, so that the impurities are redistributed on the microscopic volume, and the corrosion resistance of the alloy is improved by controlling the addition ratio of Si, Sr and Ce;

5. the alloy components involved in the invention are all metal elements which are abundant in China, economic in price, non-toxic and harmless, the production process is green and environment-friendly, and the emission meets the national standard.

Drawings

FIG. 1 is a plot of potentiodynamic polarization of the alloy obtained in example 2 of the present invention after corrosion in artificial seawater;

FIG. 2 is a graph showing the potentiodynamic polarization of the alloy obtained in example 2 of the present invention after corrosion in artificial sweat;

FIG. 3 is a diagram showing the open circuit potential of the alloy obtained in example 2 of the present invention after corrosion in artificial seawater;

FIG. 4 is a graph of open circuit potential after corrosion in artificial sweat of the alloy obtained in example 2 of the present invention.

Detailed Description

In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the following detailed description is given with reference to the accompanying drawings and specific embodiments.

Aiming at the existing problems, the invention provides a novel easily-processed gold-like copper alloy and a preparation method thereof, wherein the gold-like copper alloy consists of Cu, Al, Zn, Si, Ce and Sr; according to the weight percentage, Al4-8 wt%, Zn6-12 wt%, Si0.05-0.20 wt%, Sr0.01-0.05 wt%, Ce0.02-0.08 wt%, and the balance of Cu.

Example 1

The components are Al: 7.0 wt.%, Zn:7.5 wt.%, Si:0.2 wt%, Sr:0.04 wt%, Ce 0.06 wt%, and the balance of copper, wherein the components of the gold copper alloy are pure zinc, pure aluminum, copper-silicon, copper-strontium, copper-cerium intermediate alloy and electrolytic copper; firstly, drying electrolytic copper, adding aluminum, heating and melting, wherein cryolite, calcium fluoride and burnt borax are adopted as covering agents in the melting process, and the volume percentage is 1: 1: 1; then adding pure zinc, filtering dross after uniform stirring, adding intermediate alloy of copper-silicon, copper-strontium and copper-cerium to obtain alloy melt, uniformly stirring the melt, slagging off again, controlling the furnace temperature at 1300 ℃, carrying out semi-continuous casting at 1200 ℃ in a converter to obtain copper alloy cast ingots, and carrying out average casting speed of 6.0 m/h;

heating and preserving the copper alloy ingot at 780 ℃ for 2 hours, heating to 850 ℃ to carry out 9-pass hot rolling, wherein the deformation of the first-pass hot rolling is 28%, the deformation of the second-pass to the fifth-pass is increased, the processing of the later-pass is gradually reduced, the total deformation of the hot rolling reaches 90%, and cooling in air to obtain a hot rolling blank;

milling the obtained hot rolled blank to obtain two surfaces with the milling thicknesses of 0.6mm respectively, and performing 4-pass cold rolling, wherein the deformation of the first-pass cold rolling is 20%, and the total deformation is 50%, so as to obtain a cold rolled blank; and (3) preserving the heat of the obtained cold rolling blank for 90min at the temperature of 750 ℃ in hydrogen atmosphere, carrying out recrystallization annealing on the finished product, discharging from the furnace, and carrying out water cooling quenching to obtain the gold-like copper alloy plate.

The alloy plate of example 1 of the present invention and the gold-imitating brass for the Australian coinage were processed into a green compact, gold was subjected to a gold degree test comparison after polishing, and the data is shown in Table 1.

Example 2

The components are Al: 6 wt%, Zn: 8 wt%, Si:0.15 wt%, Sr: 0.03 wt% of Ce, 0.05 wt% of the balance of copper, and taking pure zinc, pure aluminum, copper-silicon, copper-strontium, copper-cerium intermediate alloy and electrolytic copper respectively; firstly, drying electrolytic copper, adding aluminum, heating and melting, wherein cryolite, calcium fluoride and burnt borax are adopted as covering agents in the melting process, and the volume percentage is 1: 1: 1; then adding pure zinc, filtering dross after uniform stirring, adding intermediate alloy of copper-silicon, copper-strontium and copper-cerium to obtain alloy melt, uniformly stirring the melt, slagging off again, controlling the furnace temperature at 1300 ℃, carrying out semi-continuous casting at 1200 ℃ in a converter to obtain copper alloy cast ingots, and carrying out average casting speed of 6.0 m/h;

heating and preserving the copper alloy ingot at 780 ℃ for 2 hours, heating to 850 ℃ to carry out 9-pass hot rolling, wherein the deformation of the first-pass hot rolling is 28%, the deformation of the second-pass to the fifth-pass is increased, the processing of the later-pass is gradually reduced, the total deformation of the hot rolling reaches 90%, and cooling in air to obtain a hot rolling blank;

milling the obtained hot rolled blank to obtain two surfaces with the milling thicknesses of 0.6mm respectively, and performing 4-pass cold rolling, wherein the deformation of the first-pass cold rolling is 20%, and the total deformation is 50%, so as to obtain a cold rolled blank; and (3) preserving the heat of the obtained cold rolling blank for 90min at the temperature of 750 ℃ in hydrogen atmosphere, carrying out recrystallization annealing on the finished product, discharging from the furnace, and carrying out water cooling quenching to obtain the gold-like copper alloy plate.

Polarization curves obtained by storing the alloy plate of example 2 of the present invention in different environments for 30 days are shown in fig. 1, and the polarization curve fitting results from corrosion current and polarization resistance are shown in table 3, so that it can be seen that the alloy of the present invention has excellent corrosion resistance and discoloration resistance in different environments. FIG. 2 is a graph of typical open circuit potentials for the alloy of example 2 of the present invention in various corrosive environments.

Comparative example 1

The imitation gold copper alloy comprises 7 wt.% of Al, 7.5 wt.% of Zn, 0.04 wt.% of Sr, 0.09 wt.% of Ce, 0.20 wt.% of Si and the balance of copper; respectively taking pure zinc, pure aluminum, copper-silicon, copper-strontium, copper-cerium, intermediate alloy and electrolytic copper; firstly, drying electrolytic copper, adding aluminum, heating and melting, wherein cryolite, calcium fluoride and burnt borax are adopted as covering agents in the melting process, and the volume percentage is 1: 1: 1; then, adding pure zinc into the electrolytic copper melt, filtering dross after uniformly stirring, adding copper-silicon, copper-strontium and copper-cerium intermediate alloy to obtain an alloy melt, uniformly stirring the melt, slagging off again, controlling the furnace temperature at 1300 ℃, carrying out semi-continuous casting at 1200 ℃ in a converter, and carrying out average casting speed of 6.0 m/h. Heating and preserving the copper alloy ingot at 780 ℃ for 2 hours, heating to 850 ℃ to carry out 9-pass hot rolling, wherein the deformation of the first-pass hot rolling is 28 percent, the deformation of the second-pass to the fifth-pass can be increased, the processing of the later-pass is gradually reduced, the total deformation of the hot rolling reaches 90 percent, and air cooling is carried out to obtain a hot rolling blank; milling the surfaces, wherein the milling thicknesses of the two surfaces are 0.6mm respectively, performing 4-pass cold rolling, wherein the deformation of the first-pass cold rolling is 20%, and the total deformation is 50%, so as to obtain a cold rolling blank; and (3) preserving the heat of the obtained cold rolling blank for 90min at the temperature of 750 ℃ in hydrogen atmosphere, carrying out recrystallization annealing on the finished product, discharging from the furnace, and carrying out water cooling quenching to obtain the gold-like copper alloy plate.

Comparative example 2

The imitation gold copper alloy comprises 7 wt.% of Al, 7.5 wt.% of Zn, 0.15 wt.% of Si, 0.10 wt.% of Sr, 0.10 wt.% of Ce and the balance of copper; respectively taking pure zinc, pure aluminum, copper-silicon, copper-strontium, copper-cerium, intermediate alloy and electrolytic copper; firstly, drying electrolytic copper, adding aluminum, heating and melting, wherein cryolite, calcium fluoride and burnt borax are adopted as covering agents in the melting process, and the volume percentage is 1: 1: 1; then, adding pure zinc into the electrolytic copper melt, filtering dross after uniformly stirring, adding copper-silicon, copper-strontium and copper-cerium intermediate alloy to obtain an alloy melt, uniformly stirring the melt, slagging off again, controlling the furnace temperature at 1300 ℃, carrying out semi-continuous casting at 1200 ℃ in a converter, and carrying out average casting speed of 6.0 m/h. Heating and preserving the copper alloy ingot at 780 ℃ for 2 hours, heating to 850 ℃ to carry out 9-pass hot rolling, wherein the deformation of the first-pass hot rolling is 28 percent, the deformation of the second-pass to the fifth-pass can be increased, the processing of the later-pass is gradually reduced, the total deformation of the hot rolling reaches 90 percent, and air cooling is carried out to obtain a hot rolling blank; milling the surfaces, wherein the milling thicknesses of the two surfaces are 0.6mm respectively, performing 4-pass cold rolling, wherein the deformation of the first-pass cold rolling is 20%, and the total deformation is 50%, so as to obtain a cold rolling blank; and (3) preserving the heat of the obtained cold rolling blank for 90min at the temperature of 750 ℃ in hydrogen atmosphere, carrying out recrystallization annealing on the finished product, discharging from the furnace, and carrying out water cooling quenching to obtain the gold-like copper alloy plate.

Table 2 shows the corrosion rates of the gold-like copper alloys obtained in example 1, comparative example 1 and comparative example 2 in seawater for 30 days, which were 0.0051mm/a, 0.0062mm/a and 0.0059mm/a, respectively. The gold-like copper alloy obtained in the embodiment 1 of the invention has a low corrosion rate in seawater and keeps a good gold color.

TABLE 1 color difference test results of gold-like alloy for novel coinage

L- - - - - -lightness axis; a-red green chromaticity axis; b- - -yellow-blue pintles; dL- - - -change in lightness; da-red-green color change; db-change in yellow-blue; dE-integrated chromatic aberration.

TABLE 2 average Corrosion Rate of example 1, comparative example 1 and comparative example 2 alloys corroded in seawater for 30 days

Corosion rate-average Corrosion rate.

TABLE 3 polarization curve fitting parameters for alloy plate of example 2 of the present invention corroded in artificial seawater and artificial sweat for different times

Ecorr- -self-etching potential; icorr — corrosion current density; ba- - -anodic tafel slope; bc- - -cathode tafel slope; rp- -polarization resistance.

While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.