阅读说明：本技术 一种全自动丝网印刷机 (Full-automatic screen printing machine ) 是由 何小宝 于 2019-09-19 设计创作，主要内容包括：一种全自动丝网印刷机,包括主体框架、供片库机构、印刷机构、取片机械臂机构、卸片库机构、卸片机械臂机构与控制箱；所述控制箱设置在主体框架上,内设有控制器,通过所述控制器控制供片库机构、印刷机构、取片机械臂机构、卸片库机构、卸片机械臂机构工作；所述供片库机构设置在主体框架上位于印刷机构的右侧,取片机械臂机构位于供片库机构与印刷机构之间；所述卸片库机构设置在主体框架上位于印刷机构的左侧,卸片机械臂机构位于印刷机构与卸片库机构之间,结构简单,使用方便,生产效率大大提高。(A full-automatic screen printer comprises a main body frame, a sheet supply warehouse mechanism, a printing mechanism, a sheet taking mechanical arm mechanism, a sheet unloading warehouse mechanism, a sheet unloading mechanical arm mechanism and a control box; the control box is arranged on the main body frame, a controller is arranged in the control box, and the controller controls the work of the sheet supply warehouse mechanism, the printing mechanism, the sheet taking mechanical arm mechanism, the sheet unloading warehouse mechanism and the sheet unloading mechanical arm mechanism; the film supply warehouse mechanism is arranged on the main body frame and positioned on the right side of the printing mechanism, and the film taking mechanical arm mechanism is positioned between the film supply warehouse mechanism and the printing mechanism; unload the setting of piece storehouse mechanism and lie in the left side of printing mechanism on main body frame, unload piece arm mechanism and lie in printing mechanism and unload between the piece storehouse mechanism, simple structure, convenient to use, production efficiency improves greatly.)

1. A fully automatic screen printing machine comprising:

a main body frame; the film supplying warehouse mechanism (2) is arranged on the main body frame (1) and is used for placing a saw blade to be processed;

the printing mechanism (3) is arranged on the main body frame (1) and is used for printing the saw blade to be processed;

the piece taking mechanical arm mechanism (4) is arranged on the main body frame (1) and used for clamping and taking the saw blades on the piece supply warehouse mechanism (2) and conveying the saw blades to the printing mechanism (3);

the chip unloading warehouse mechanism (5) is arranged on the main body frame (1) and is used for placing the processed saw blades;

the piece unloading mechanical arm mechanism (6) is arranged on the main body frame (1) and used for clamping the saw blade processed on the printing mechanism (3) and conveying the saw blade to the piece unloading warehouse mechanism (5);

the control box (7) is arranged on the main body frame (1), a controller is arranged in the control box, and the controller controls the work of the sheet supply warehouse mechanism (2), the printing mechanism (3), the sheet taking mechanical arm mechanism (4), the sheet unloading warehouse mechanism (5) and the sheet unloading mechanical arm mechanism (6);

the film feeding warehouse mechanism (2) is positioned on the right side of the printing mechanism (3), and the film taking mechanical arm mechanism (4) is positioned between the film feeding warehouse mechanism (2) and the printing mechanism (3); the chip unloading warehouse mechanism (5) is positioned on the left side of the printing mechanism (3), and the chip unloading mechanical arm mechanism (6) is positioned between the printing mechanism (3) and the chip unloading warehouse mechanism (5).

2. The full-automatic screen printing machine according to claim 1, wherein: the printing mechanism (3) consists of a screen printing mechanism (31) and a printing table mechanism (32) which are respectively fixed on the main body frame (1), and the installation position of the screen printing mechanism (31) corresponds to the installation position of the printing table mechanism (32); the saw blade input by the blade taking mechanical arm mechanism (4) is moved to a printing area of the screen printing mechanism (31) through the printing table mechanism (32), and the input saw blade is screen-printed by the screen printing mechanism (31).

3. The full-automatic screen printing machine according to claim 2, wherein: the printing table mechanism (32) consists of a movable seat (321), a printing table (322) and a movable drive (323), wherein the movable seat (321) is arranged below the printing table (322) and is driven by the movable drive (323) to horizontally move below the printing table (322); the mobile seat (321) is provided with more than one ejector rod cylinder, the printing table (322) is provided with a strip-shaped groove for avoiding the ejector rod cylinder ejector rod part, and the strip-shaped groove is used for avoiding the ejector rod cylinder which horizontally moves under the stretching state.

4. The full-automatic screen printing machine according to claim 3, wherein: and the printing table (322) is also provided with an ultraviolet curing lamp (8) stretching over the strip-shaped groove.

5. The full-automatic screen printing machine according to claim 1, wherein: main body frame (1) still is equipped with and supplies piece hoist mechanism (9) supplying piece storehouse mechanism (2) below, through supplying piece hoist mechanism (9) to promote the height that supplies the saw bit of treating that places on piece storehouse mechanism (2) to shorten and get the stroke that piece arm mechanism (4) pressed from both sides the clamp saw bit, get piece arm mechanism (4) and every tak away a saw bit of taking away, controller control supplies piece hoist mechanism (2) to correspond the thickness that upwards impels a saw bit.

6. The full-automatic screen printing machine according to claim 1, wherein: main body frame (1) still is equipped with unloading piece hoist mechanism (10) unloading piece storehouse mechanism (5) below, unloads the height of placing of saw bit on piece storehouse mechanism (5) through unloading piece hoist mechanism (10) promotion to shorten the stroke that unloads piece arm mechanism (6) and place the saw bit, every puts into a piece saw bit, and controller control unloads the thickness that piece hoist mechanism (10) correspond the indent a piece saw bit downwards.

7. The full-automatic screen printing machine according to claim 5, wherein: the film supply lifting mechanism (9) consists of a lifting oil cylinder (91), a connecting platform (92) connected with the lifting oil cylinder (91) through a piston and more than two ejector rods (93) arranged on the connecting platform (92), guide holes corresponding to the number of the ejector rods (93) are formed in the main body frame (1), and the top ends of the ejector rods (93) are located in the guide holes; the sheet supplying warehouse mechanism (2) consists of a sheet supplying disc (21) provided with more than one material rod and a sheet warehouse rotating motor (22) driving the sheet supplying disc (21) to rotate, and through holes corresponding to the ejector rods on the sheet supplying lifting mechanism (9) are formed in the periphery of the material rods of the sheet supplying disc (21); the saw blade to be processed penetrates through the material rod, the saw blade rotationally moves to the position below the blade taking mechanical arm mechanism (4) through the blade library rotating motor (22), and the lifting oil cylinder (91) drives the ejector rod (93) to move upwards to pass through the through hole and then pushes the saw blade to move upwards to a set height.

8. The full-automatic screen printing machine according to claim 7, wherein: the structure of the chip unloading warehouse mechanism (5) is the same as that of the chip supplying warehouse mechanism (2).

9. The full-automatic screen printing machine according to claim 6, wherein: the structure of the unloading lifting mechanism (10) is the same as that of the feeding lifting mechanism (9).

10. The full-automatic screen printing machine according to claim 1, wherein: the main body framework (1) is also provided with a correlation type photoelectric switch (11) at the position of the film supply warehouse mechanism (2).

Technical Field

The invention relates to the technical field of saw blade production, in particular to a full-automatic screen printing machine for saw blade processing.

Background

The existing saw blade needs to be printed with production batch and other additional information on the surface of the existing saw blade after production and completion, the existing saw blade is greatly dependent on manual work when screen printing is carried out, the saw blade needs to be manually placed on a printing table, and when the production batch of the saw blade is large, if the saw blade is also manually placed on the printing table one by one, the production efficiency is greatly influenced, and the labor intensity is high.

Disclosure of Invention

According to the defects, the invention aims to provide the full-automatic screen printing machine which is high in automation degree, can realize automatic sheet taking, sheet feeding, printing and sheet unloading, and solves the problems of high labor intensity and low working efficiency in the prior art.

The technical scheme of the invention is that the full-automatic screen printer is realized by the following modes, comprising:

a main body frame;

the chip supply warehouse mechanism is arranged on the main body frame and used for placing a saw blade to be processed;

the printing mechanism is arranged on the main body frame and is used for printing the saw blade to be processed;

the piece taking mechanical arm mechanism is arranged on the main body frame and used for clamping and taking the saw pieces on the piece supply warehouse mechanism and conveying the saw pieces to the printing mechanism;

the chip unloading warehouse mechanism is arranged on the main body frame and used for placing the processed saw blades;

the piece unloading mechanical arm mechanism is arranged on the main body frame and used for clamping the saw piece processed on the printing mechanism and conveying the saw piece to the piece unloading warehouse mechanism;

the control box is arranged on the main body frame, a controller is arranged in the control box, and the controller controls the work of the sheet supply warehouse mechanism, the printing mechanism, the sheet taking mechanical arm mechanism, the sheet unloading warehouse mechanism and the sheet unloading mechanical arm mechanism;

the film feeding warehouse mechanism is positioned on the right side of the printing mechanism, and the film taking mechanical arm mechanism is positioned between the film feeding warehouse mechanism and the printing mechanism; the sheet unloading warehouse mechanism is positioned on the left side of the printing mechanism, and the sheet unloading mechanical arm mechanism is positioned between the printing mechanism and the sheet unloading warehouse mechanism.

The printing mechanism consists of a screen printing mechanism and a printing table mechanism which are respectively fixed on the main body framework, and the installation position of the screen printing mechanism corresponds to the installation position of the printing table mechanism; and moving the saw blade input by the blade taking mechanical arm mechanism to a printing area of the screen printing mechanism through the printing table mechanism, and carrying out screen printing on the input saw blade by the screen printing mechanism.

The printing table mechanism consists of a movable seat, a printing table and a movable drive, wherein the movable seat is arranged below the printing table and is driven by the movable drive to horizontally move below the printing table; the mobile seat is provided with more than one ejector rod cylinder, the printing table is provided with a strip-shaped groove for avoiding the ejector rod part of the ejector rod cylinder, and the ejector rod cylinder horizontally moves in an extension state is avoided through the strip-shaped groove.

The printing bench is also provided with an ultraviolet curing lamp stretching over the strip-shaped groove to cure the printing mark on the saw blade.

The main body frame is still being equipped with and supplying piece hoist mechanism supplying piece storehouse mechanism below, through supplying the height that piece hoist mechanism promotes the saw bit of treating that places in supplying piece storehouse mechanism to process the saw bit to shorten and get the stroke that piece arm mechanism pressed from both sides and get the saw bit, get piece arm mechanism and every take away a saw bit away, the controller control supplies piece hoist mechanism to correspond the thickness that upwards impels a slice saw bit, until the saw bit is whole to be taken out, supply piece hoist mechanism to reset and get into next circulation, save the saw bit greatly and press from both sides the time of getting.

Main body frame still is equipped with unloads piece hoist mechanism in unloading piece storehouse mechanism below, through unloading the height of placing of piece hoist mechanism promotion unloading piece storehouse mechanism upper saw bit to shorten the stroke that unloads piece arm mechanism and place the saw bit, every puts into a piece saw bit, it corresponds the thickness of the piece saw bit that contracts downwards to unload piece hoist mechanism, until unloading piece hoist mechanism and contracting completely, unload and fill with the processed saw bit in the piece storehouse mechanism, after the manual work takes out the saw bit, it resets and gets into next circulation to unload piece hoist mechanism, save the saw bit placement time greatly.

The film supply lifting mechanism consists of a lifting oil cylinder and more than two ejector rods, wherein a connecting platform connected with a piston of the lifting oil cylinder is arranged on the connecting platform; the sheet supplying warehouse mechanism consists of a sheet supplying disc provided with more than one material rod and a sheet warehouse rotating motor for driving the sheet supplying disc to rotate, and through holes corresponding to the ejector rods on the sheet supplying lifting mechanism are formed in the periphery of the material rods of the sheet supplying disc; the saw bit that waits to process wears to overlap on the material pole, and the saw bit passes through the rotatory below of getting piece arm mechanism of piece storehouse rotating electrical machines, and after the lift cylinder drove the ejector pin and goes upward through the through-hole, the top pushed saw bit went upward, and the saw bit is got to convenient getting piece arm mechanism clamp.

The structure of the film unloading warehouse mechanism is the same as that of the film supplying warehouse mechanism.

The structure of the unloading lifting mechanism is the same as that of the feeding lifting mechanism.

The main body framework is also provided with a correlation type photoelectric switch at the position of the film supply warehouse mechanism, and whether the saw blade to be processed is on the film supply warehouse mechanism or not is detected through the correlation type photoelectric switch.

The automatic saw blade identification processing device is high in automation degree, can realize automatic blade taking, blade loading, printing and blade unloading, and solves the problems of high labor intensity and low working efficiency in the saw blade identification processing in the prior art.

Drawings

Fig. 1 is a schematic structural view of the present invention.

In the figure: the device comprises a main body frame 1, a sheet supply warehouse mechanism 2, a printing mechanism 3, a sheet taking mechanical arm mechanism 4, a sheet unloading warehouse mechanism 5, a sheet unloading mechanical arm mechanism 6, a control box 7, an ultraviolet curing lamp 8, a sheet supply lifting mechanism 9, a sheet unloading lifting mechanism 10 and a correlation photoelectric switch 11.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1, the full-automatic screen printing machine comprises a main body frame 1, a sheet supply warehouse mechanism 2, a printing mechanism 3, a sheet taking mechanical arm mechanism 4, a sheet unloading warehouse mechanism 5, a sheet unloading mechanical arm mechanism 6 and a control box 7; the blade supply warehouse mechanism 2 is arranged on the main body frame 1 and used for placing a saw blade to be processed; the printing mechanism 3 is arranged on the main body frame 1 and is used for printing the saw blade to be processed; the piece taking mechanical arm mechanism 4 is arranged on the main body frame 1 and used for clamping and taking the saw blades on the piece supplying warehouse mechanism 2 and conveying the saw blades to the printing mechanism 3; the blade unloading warehouse mechanism 5 is arranged on the main body frame 1 and used for placing the processed saw blades; the piece unloading mechanical arm mechanism 6 is arranged on the main body frame 1 and used for clamping the saw blade processed on the printing mechanism 3 and conveying the saw blade to the piece unloading warehouse mechanism 5; the control box 7 is arranged on the main body frame 1, a controller is arranged in the control box, and the controller controls the work of the sheet supply warehouse mechanism 2, the printing mechanism 3, the sheet taking mechanical arm mechanism 4, the sheet unloading warehouse mechanism 5 and the sheet unloading mechanical arm mechanism 6; the film feeding warehouse mechanism 2 is positioned on the right side of the printing mechanism 3, and the film taking mechanical arm mechanism 4 is positioned between the film feeding warehouse mechanism 2 and the printing mechanism 3; the chip unloading warehouse mechanism 5 is positioned on the left side of the printing mechanism 3, and the chip unloading mechanical arm mechanism 6 is positioned between the printing mechanism 3 and the chip unloading warehouse mechanism 5. The printing mechanism 3 is composed of a screen printing mechanism 31 and a printing table mechanism 32 which are respectively fixed on the main body frame 1, and the installation position of the screen printing mechanism 31 corresponds to the installation position of the printing table mechanism 32; the saw blade fed by the blade feeding robot mechanism 4 is moved to the printing area of the screen printing mechanism 31 by the printing table mechanism 32, and the fed saw blade is screen-printed by the screen printing mechanism 31. The printing table mechanism 32 is composed of a movable seat 321, a printing table 322 and a movable drive 323, wherein the movable seat 321 is arranged below the printing table 322 and is driven by the movable drive 323 to horizontally move below the printing table 322; more than one ejector rod cylinder is arranged on the movable seat 321; the printing table 322 is provided with a strip-shaped groove for avoiding the ejector rod part of the ejector rod cylinder, and the ejector rod cylinder horizontally moves under the stretching state is avoided through the strip-shaped groove. The printing table 322 is also provided with an ultraviolet curing lamp 8 which stretches across the strip-shaped groove to cure the printing mark on the saw blade passing through the ultraviolet curing lamp. Main body frame 1 still is equipped with and supplies piece hoist mechanism 9 supplying piece storehouse mechanism 2 below, through supplying piece hoist mechanism 9 to promote the height that supplies the saw bit of treating that places on piece storehouse mechanism 2, thereby shorten and get the stroke that 4 clamps of piece arm mechanism got the saw bit, it takes a piece saw bit away every to get 4 of piece arm mechanism, controller control supplies the thickness that piece hoist mechanism 2 corresponds upwards to impel a piece saw bit, until the saw bit is whole to take out, supply piece hoist mechanism 2 to reset and get into next circulation, it gets the time to save the saw bit clamp greatly. Main body frame 1 still is equipped with unloading piece hoist mechanism 10 unloading piece storehouse mechanism 5 below, it unloads the height of placing of piece storehouse mechanism 5 upper saw bit to promote through unloading piece hoist mechanism 10, thereby shorten the stroke of unloading piece arm mechanism 6 and placing the saw bit, every puts into a slice saw bit, it corresponds the thickness of the downward indentation a slice saw bit to unload piece hoist mechanism 10, until unloading piece hoist mechanism 10 and contracting completely, unload the saw bit that piece storehouse mechanism 6 facial make-up was processed, the manual work takes out the saw bit after, it resets and gets into next circulation to unload piece hoist mechanism 10, save the saw bit placement time greatly. The film feeding and lifting mechanism 9 consists of a lifting oil cylinder 91, a connecting platform 92 connected with the lifting oil cylinder 91 through a piston, and more than two ejector rods 93 arranged on the connecting platform 92, wherein guide holes corresponding to the number of the ejector rods 93 are formed in the main body frame 1, and the top ends of the ejector rods 93 are positioned in the guide holes; the sheet supplying warehouse mechanism 2 consists of a sheet supplying disc 21 provided with more than one material rod and a sheet warehouse rotating motor 22 for driving the sheet supplying disc 21 to rotate, and through holes corresponding to the ejector rods on the sheet supplying lifting mechanism 9 are formed in the periphery of the material rod of the sheet supplying disc 21; the saw blade to be processed penetrates through the material rod, the saw blade rotates and moves to the position below the blade taking mechanical arm mechanism 4 through the blade library rotating motor 22, the lifting oil cylinder 91 drives the ejector rod 93 to move upwards to pass through the through hole, the saw blade is pushed to move upwards, and the blade taking mechanical arm mechanism 4 is convenient to clamp the saw blade. The structure of the unloading warehouse mechanism 5 is the same as that of the supplying warehouse mechanism 2, and the structure of the unloading lifting mechanism 10 is the same as that of the supplying lifting mechanism 9. Main body frame 1 still is equipped with correlation type photoelectric switch 11 in supplying piece storehouse mechanism 2 department, detects through correlation type photoelectric switch 11 and supplies whether to wait the saw bit 9 of processing on the piece storehouse mechanism 2, further improves work efficiency, prevents that equipment from idling and energy saving consumes.

Preparing before work, placing a saw blade to be processed on a material rod on a blade supply warehouse mechanism 2, switching on a power supply, controlling the equipment to work through a controller, driving the saw blade to be processed to the position below a blade taking mechanical arm mechanism 4 through a blade supply warehouse rotating motor 22 on the blade supply warehouse mechanism 2, pushing the saw blade to be processed to move upwards to a set height through a push rod 93 on a blade supply lifting mechanism 9, clamping the saw blade to be processed by the blade taking mechanical arm mechanism 4, placing the saw blade on a printing table mechanism 32 of a printing mechanism 3, driving a push rod cylinder to move to the position below the saw blade through a movement driving 323, jacking the saw blade by the push rod cylinder, driving the push rod cylinder with a saw blade to move to a printing area of a screen printing mechanism 31 through a movement driving 323, resetting the push rod part on the push rod cylinder, placing the saw blade on the printing table 322, carrying out screen printing work by the screen printing mechanism 31, sending the saw blade to the position below a blade unloading mechanical arm mechanism, the printed marks on the surface of the saw blade are cured in an accelerating way by the ultraviolet curing lamp 8 in midway, and then the saw blade is clamped by the blade unloading mechanical arm mechanism 6 and conveyed to the blade unloading warehouse mechanism 5.

When the number of the ejector rod cylinders on the moving seat 321 is two, the saw blade to be processed input by the blade taking mechanical arm mechanism 4 can be conveyed to a printing area through one of the ejector rod cylinders, the processed saw blade in the printing area is conveyed to the lower part of the blade unloading mechanical arm mechanism 6 through the other ejector rod cylinder, and the two ejector rod cylinders work simultaneously, so that the production efficiency is greatly improved.

The automatic saw blade identification processing device is high in automation degree, can realize automatic blade taking, blade loading, printing and blade unloading, and solves the problems of high labor intensity and low working efficiency in the saw blade identification processing in the prior art.

Although specific embodiments of the present invention have been described above, it will be appreciated by those skilled in the art that these are merely examples and that many variations or modifications may be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims.