阅读说明：本技术 一种具有节能环保功能的搅拌分离反应釜及其操作方法 (Stirring separation reaction kettle with energy-saving and environment-friendly functions and operation method thereof ) 是由 刘铎 刘驭东 于 2019-10-15 设计创作，主要内容包括：本发明公开了一种具有节能环保功能的搅拌分离反应釜及其操作方法,包括釜体,与釜体连接的釜盖,设于釜体内的搅拌器；所述釜体设有分离结构,以及设置于分离结构下方的冲击机构；所述釜体设有用于安装分离结构的安装槽,以及位于安装槽下方的若干个安装孔,所述分离结构与安装槽滑动连接,所述冲击机构通过安装孔安装于釜体内；所述分离结构包括若干层相互滑动连接的分离板,所述分离板分别连接有不同的驱动装置,所述分离板均设有若干个以分离结构中心为原点圆周阵列分布的分离孔；所述釜体下端与分离结构之间设有间距,所述釜体下端为第一弧面,所述釜体下端的第一弧面最低点设有排料口。(The invention discloses a stirring separation reaction kettle with energy-saving and environment-friendly functions and an operation method thereof, wherein the stirring separation reaction kettle comprises a kettle body, a kettle cover connected with the kettle body, and a stirrer arranged in the kettle body; the kettle body is provided with a separation structure and an impact mechanism arranged below the separation structure; the kettle body is provided with a mounting groove for mounting the separation structure and a plurality of mounting holes positioned below the mounting groove, the separation structure is connected with the mounting groove in a sliding manner, and the impact mechanism is mounted in the kettle body through the mounting holes; the separation structure comprises a plurality of layers of separation plates which are mutually connected in a sliding manner, the separation plates are respectively connected with different driving devices, and each separation plate is provided with a plurality of separation holes which are circumferentially distributed in an array mode by taking the center of the separation structure as an origin; an interval is arranged between the lower end of the kettle body and the separation structure, the lower end of the kettle body is a first arc surface, and the lowest point of the first arc surface at the lower end of the kettle body is provided with a discharge hole.)

1. A stirring separation reaction kettle with energy-saving and environment-friendly functions is characterized by comprising a kettle body, a kettle cover connected with the kettle body, and a stirrer arranged in the kettle body; the kettle body is provided with a separation structure and an impact mechanism arranged below the separation structure; the kettle body is provided with a mounting groove for mounting the separation structure and a plurality of mounting holes positioned below the mounting groove, the separation structure is connected with the mounting groove in a sliding manner, and the impact mechanism is mounted in the kettle body through the mounting holes; the separation structure comprises a plurality of layers of separation plates which are mutually connected in a sliding manner, the separation plates are respectively connected with different driving devices, and each separation plate is provided with a plurality of separation holes which are circumferentially distributed in an array mode by taking the center of the separation structure as an origin; an interval is arranged between the lower end of the kettle body and the separation structure, the lower end of the kettle body is a first arc surface, and the lowest point of the first arc surface at the lower end of the kettle body is provided with a discharge hole.

2. The stirring separation reaction kettle with the energy-saving and environment-friendly functions as claimed in claim 1, wherein a feed inlet is formed in the upper end of the kettle cover, a filter screen with filter holes is arranged on the feed inlet, and the size of the filter holes is smaller than that of the separation holes.

3. The stirring separation reaction kettle with the energy-saving and environment-friendly functions as claimed in claim 1, wherein the impact mechanism comprises a driving motor, a cam structure in transmission connection with the driving motor, a connecting piece connected with the kettle body, a connecting rod connected with the connecting piece, and an impact plate arranged at the tail end of the connecting rod group; the connecting piece pass through the mounting hole and install in the cauldron body, the connecting piece part be located the cauldron external, part is located the cauldron internal.

4. The stirring and separating reactor with energy-saving and environment-friendly functions as claimed in claim 3, wherein the mounting hole is an inclined hole, the bottom of the impact plate is a second cambered surface, and the first cambered surface is matched with the second cambered surface.

5. The stirring separation reaction kettle with the energy-saving and environment-friendly functions as claimed in claim 3, wherein the connecting piece is a return spring, one end of the return spring is fixed at one end of the connecting rod close to the cam structure, and the other end of the return spring is fixed in the mounting hole.

6. The stirring separation reaction kettle with the energy-saving and environment-friendly functions as claimed in claim 1, wherein the kettle body is provided with an engaging hole connected with the installation groove, the separation structure is installed and positioned in the engaging hole, and the driving device is connected with the separation structure through a transmission member installed in the engaging hole and used for driving the separation structure to rotate.

7. The stirring separation reaction kettle with the energy-saving and environment-friendly functions as claimed in claim 6, wherein the number of the meshing holes is the same as that of the separation plates, the meshing holes are arranged on the surface of the kettle body at intervals, and the separation plates are in transmission connection with the driving device through different meshing holes.

8. The stirring and separating reactor with energy saving and environmental protection functions as claimed in claim 6, wherein the edge of the separating plate is provided with engaging teeth, and the transmission member is a gear mounted at the output end of the driving device.

9. The stirring separation reaction kettle with the energy-saving and environment-friendly functions as claimed in claim 1, wherein the lower end of the kettle body is further provided with an observation hole.

10. An operation method of a stirring separation reaction kettle with energy-saving and environment-friendly functions is characterized in that the stirring separation reaction kettle with energy-saving and environment-friendly functions based on any one of claims 1 to 9 comprises the following steps:

step S1, injecting the liquid with treatment into the kettle body through a feed inlet with the filter screen, and starting the stirrer to stir for 30-60 minutes;

step S2, the driving device is started to enable the separation plate to rotate, the separation hole is communicated with the upper part and the lower part of the kettle body positioned on the separation structure, and partial liquid and solid residues enter the lower end of the kettle body through the separation hole;

step S3, the driving device is utilized to rotate the separation plate, the separation hole is in a closed state, the impact mechanism is started to impact the lower end of the kettle body for 1-2 hours, and the impact mechanism is used for crushing solid residues;

step S4, opening the discharge port, and discharging liquid at the lower end of the kettle body and crushed substances;

steps S1-S4 are repeatedly performed.

Technical Field

The invention relates to the technical field of reaction kettle equipment, in particular to a stirring separation reaction kettle with energy-saving and environment-friendly functions and an operation method thereof.

Background

Under the current social development situation, the public pays more and more attention to the treatment of domestic waste sewage, and the domestic waste treatment is a problem concerned by the whole society. The household garbage is treated in a hydrolysis mode, the organic matters are heated in an oxygen-free or oxygen-deficient state, chemical bonds of the compounds are broken by utilizing heat energy, and the organic matters with large molecular weight are converted into combustible gas, liquid fuel and coke with small molecular weight, so that the environment is polluted, and the current environment-friendly concept is not met. In addition, to the impurity in some domestic waste, it is very troublesome in actual treatment, very consume the energy, at first, because impurity is the solid particle form mostly, be difficult for taking place hydrolysis, secondly, it has harm to the reation kettle device, when the volume of impurity reaches the certain degree, can make reation kettle block up, and again, impurity also can cause the influence to the pipeline when getting rid of for municipal sewage drainage system is paralysed, handles this impurity and needs a large amount of fuel or manpower, electric power.

In current reation kettle, the processing to impurity in domestic sewage has not appeared yet, therefore the society at present urgently needs an equipment can handle above-mentioned condition, for domestic waste sewage treatment brings the facility, reaches the purpose of environmental protection when the energy saving.

The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.

For the reasons, the applicant provides an energy-saving and environment-friendly stirring separation reaction kettle and an operation method thereof, and aims to solve the problems.

Disclosure of Invention

In order to meet the requirements, the invention aims to provide a stirring separation reaction kettle with energy-saving and environment-friendly functions and an operation method thereof.

In order to achieve the purpose, the invention adopts the following technical scheme:

a stirring separation reaction kettle with energy-saving and environment-friendly functions comprises a kettle body, a kettle cover connected with the kettle body, and a stirrer arranged in the kettle body; the kettle body is provided with a separation structure and an impact mechanism arranged below the separation structure; the kettle body is provided with a mounting groove for mounting the separation structure and a plurality of mounting holes positioned below the mounting groove, the separation structure is connected with the mounting groove in a sliding manner, and the impact mechanism is mounted in the kettle body through the mounting holes; the separation structure comprises a plurality of layers of separation plates which are mutually connected in a sliding manner, the separation plates are respectively connected with different driving devices, and each separation plate is provided with a plurality of separation holes which are circumferentially distributed in an array mode by taking the center of the separation structure as an origin; an interval is arranged between the lower end of the kettle body and the separation structure, the lower end of the kettle body is a first arc surface, and the lowest point of the first arc surface at the lower end of the kettle body is provided with a discharge hole.

The technical scheme is that a feed inlet is formed in the upper end of the kettle cover, a filter screen with filter holes is arranged at the feed inlet, and the size of the filter holes is smaller than that of the separation holes.

The technical scheme is that the impact mechanism comprises a driving motor, a cam structure in transmission connection with the driving motor, a connecting piece connected with the kettle body, a connecting rod connected with the connecting piece, and an impact plate arranged at the tail end of the connecting rod group; the connecting piece pass through the mounting hole and install in the cauldron body, the connecting piece part be located the cauldron external, part is located the cauldron internal.

The technical scheme is that the mounting hole is an inclined hole, the bottom of the impact plate is a second cambered surface, and the first cambered surface is matched with the second cambered surface.

The connecting piece is a return spring, one end of the return spring is fixed at one end of the connecting rod close to the cam structure, and the other end of the return spring is fixed in the mounting hole.

The kettle body is provided with an engagement hole connected with the mounting groove, the separation structure is installed and positioned in the engagement hole, and the driving device is connected with the separation structure through a transmission piece installed in the engagement hole and used for driving the separation structure to rotate.

The further technical scheme is that the number of the meshing holes is the same as that of the separating plates, the meshing holes are arranged on the surface of the kettle body at intervals, and the separating plates are in transmission connection with a driving device through different meshing holes.

The technical scheme is that the edge of the separating plate is provided with meshing teeth, and the transmission part is a gear arranged at the output end of the driving device.

The further technical scheme is that the lower end of the kettle body is also provided with an observation hole.

The invention also discloses an operation method of the stirring separation reaction kettle with the energy-saving and environment-friendly functions, which is based on any one of the stirring separation reaction kettle with the energy-saving and environment-friendly functions and comprises the following steps:

step S1, injecting the liquid with treatment into the kettle body through a feed inlet with the filter screen, and starting the stirrer to stir for 30-60 minutes;

step S2, the driving device is started to enable the separation plate to rotate, the separation hole is communicated with the upper part and the lower part of the kettle body positioned on the separation structure, and partial liquid and solid residues enter the lower end of the kettle body through the separation hole;

step S3, the driving device is utilized to rotate the separation plate, the separation hole is in a closed state, the impact mechanism is started to impact the lower end of the kettle body for 1-2 hours, and the impact mechanism is used for crushing solid residues;

step S4, opening the discharge port, and discharging liquid at the lower end of the kettle body and crushed substances;

steps S1-S4 are repeatedly performed.

Compared with the prior art, the invention has the beneficial effects that: the reation kettle of this scheme of adoption, can effectively handle the domestic sewage who pours into reation kettle, utilize the internal agitator of cauldron and the impact mechanism who is located the separation structure lower extreme can realize the stirring of hydrolysising liquid and crushing rolling of impurity for the impurity that gets into the pending liquid of the cauldron body and sneak into liquid can obtain better processing, can make the contribution for the environmental protection, practice thrift the manpower and materials of handling impurity, reach energy-conserving effect, also can not bring the danger of jam for reation kettle. Secondly, because the separation structure is adjustable, can carry out certain regulation to the hydrolysis process of the cauldron body, guarantee the effect of hydrolysising.

The invention is further described below with reference to the accompanying drawings and specific embodiments.

Drawings

FIG. 1 is a schematic structural diagram of a stirring separation reaction kettle with energy-saving and environment-friendly functions according to a specific embodiment of the invention;

FIG. 2 is a schematic diagram of a specific embodiment of a separation structure in the structure of FIG. 1;

fig. 3 is a partially enlarged schematic view of the structure of fig. 1.

Reference numerals

100 kettle body 101 mounting groove

102 mounting hole 103 first cambered surface

104 discharge opening 105 mesh hole

106 observation holes 200 kettle cover

201 feed inlet 202 filter screen

203 filter hole 300 stirrer

400 separation structure 401 separation structure

402 separation hole 403 separation hole

500 impact mechanism 501 driving motor

502 cam structure 503 connecting piece

504 connecting rod 505 strike plate

506 second cambered surface 600 driving device

601 drive element

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and the detailed description.

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be connected or detachably connected or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above should not be understood to necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by those skilled in the art.

As shown in fig. 1, fig. 2 and fig. 3, the structure of the stirring separation reaction kettle with energy saving and environmental protection functions according to the present invention is a schematic structural diagram, and includes a kettle body 100, a kettle cover 200 connected to the kettle body 100, and a stirrer 300 disposed in the kettle body 100; the kettle body 100 is provided with a separation structure 400 and an impact mechanism 500 arranged below the separation structure 400; the kettle body 100 is provided with a mounting groove 101 for mounting the separation structure 400 and a plurality of mounting holes 102 positioned below the mounting groove 101, the separation structure 400 is slidably connected with the mounting groove 101, and the impact mechanism 500 is mounted in the kettle body 100 through the mounting holes 102; the separation structure 400 comprises a plurality of layers of separation structures 401 which are mutually connected in a sliding manner, the separation plates 401 are respectively connected with different driving devices 600, and each separation plate 401 is provided with a plurality of separation holes 402 which are circumferentially distributed in an array mode by taking the center of the separation structure 400 as an origin; an interval is arranged between the lower end of the kettle body 100 and the separation structure 400, the lower end of the kettle body 100 is a first cambered surface 103, and the lowest point of the first cambered surface 103 at the lower end of the kettle body 100 is provided with a discharge hole 104.

Preferably, the kettle cover 200 is provided with process pipe holes for stirring observation, temperature and pressure measurement, steam extraction and fractionation, safe emptying and the like. The hydrolysis reaction kettle is welded on a bracket at the upper part of the kettle cover of the hydrolysis reaction kettle, a speed reducer and a motor are arranged, a stirrer in the kettle is driven by a transmission shaft, and a shaft seal device is arranged at the top of the kettle cover. Is used for ensuring the normal operation of the reaction kettle.

In the embodiment shown in fig. 1 and 2, the upper end of the kettle cover 200 is provided with a feed inlet 201, the feed inlet 201 is provided with a filter screen 202 with filter holes 203, and the size of the filter holes 203 is smaller than that of the separation holes 402. In particular, in a general production and living place, there is no special filtering apparatus, it is possible to employ a reaction vessel filtering manner, when the size of the filtering hole 203 is smaller than that of the separating hole 402, the impurity solids entering the vessel body 100 from the feed port 201 can pass through the separating hole 402, and in addition, the process can be smoothly completed due to the stirring of the stirrer 300.

In the embodiment shown in fig. 1 and 3, the impact mechanism 500 includes a driving motor 501, a cam structure 502 in transmission connection with the driving motor 501, a connecting member 503 connected with the autoclave body 100, a connecting rod 504 connected with the connecting member 503, and an impact plate 505 arranged at the end of the connecting rod 504 group; the connecting pieces 503 are installed on the kettle body 102 through the installation holes 102, and the connecting pieces 503 are partially located outside the kettle body 100 and partially located inside the kettle body 100.

In the embodiment shown in fig. 1 and 3, the mounting hole 102 is an inclined hole, the bottom of the impact plate 505 is a second arc surface 506, and the first arc surface 103 is matched with the second arc surface 506.

In the embodiment shown in fig. 1 and 3, the connecting member 503 is a return spring, one end of the return spring is fixed to the end of the connecting rod 504 close to the cam structure 502, and the other end is fixed in the mounting hole 102.

In the embodiment shown in fig. 1, the kettle body 100 is provided with an engaging hole 105 connected with the installation groove 101, the separating structure 400 is installed and positioned in the engaging hole 105, and the driving device 600 is connected with the separating structure 400 through a transmission member 601 installed in the engaging hole 105 for driving the separating structure 400 to rotate.

In the embodiment shown in fig. 1, 2 and 3, the number of the engagement holes 105 is the same as the number of the separation plates 401, and the engagement holes are arranged on the surface of the kettle body 100 at intervals, the separation plates 401 are in transmission connection with the driving device 600 through different engagement holes 105, when the separation plates 401 rotate relative to each other, as shown in fig. 2, the separation holes 402 are misaligned with the separation holes 403 of the next separation plate 401, and at this time, the kettle body 100 is divided into two parts, so as to realize the stirring and separating functions.

In the embodiment shown in fig. 1, the edge of the separating plate 401 is provided with engaging teeth, and the transmission member 601 is a gear mounted on the output end of the driving device 600.

In the embodiment shown in fig. 1, the lower end of the kettle 100 is further provided with an observation hole 106 for observing the specific condition of the lower end of the kettle 100, so as to facilitate the completion of the operation of discharging the liquid and the crushed impurities in the kettle 100.

The invention also discloses an operation method of the stirring separation reaction kettle with the energy-saving and environment-friendly functions, which is based on any one of the stirring separation reaction kettle with the energy-saving and environment-friendly functions and comprises the following steps in combination with the figures 1-3:

step S1, injecting the liquid with treatment into the kettle body 100 through the feed inlet 201 with the filter screen 202, and starting the stirrer 300 to stir for 30-60 minutes;

step S2, the driving device 600 is started to enable the separation plate 401 to rotate, the separation holes 402 are communicated with the two parts of the kettle body 100 positioned above and below the separation structure 400, and partial liquid and solid residues enter the lower end of the kettle body 100 through the separation holes 402;

step S3, the driving device 600 is utilized to rotate the separation plate 401, the separation hole 402 is in a closed state, the impact mechanism 500 is started to impact the lower end of the kettle body 100 for 1-2 hours, and the impact mechanism is used for crushing solid residues;

step S4, opening the discharge hole 104, and discharging liquid at the lower end of the kettle body 100 and crushed substances;

steps S1-S4 are repeatedly performed.

The technical scheme of the invention utilizes a 'reaction kettle' device and is matched with a unique technology for separating and treating sewage and dirt of an impact mechanism and a separation structure, so that organic matters in garbage are rapidly decomposed and digested and are converted into organic fertilizers required by plants. The technical revolution of cleaning the domestic garbage at any time, cleaning the domestic garbage at any time in daily production, no secondary pollution, high resource utilization, small occupied area and good economic benefit is realized.

Specifically, in the hydrolysis reaction, an enzyme is needed, and the enzyme is a biocatalyst, has a strong high-efficiency catalytic function, and can accelerate the biochemical reaction. The 'reaction kettle' can be used for rapid degradation mainly by various high-performance enzyme-like catalytic degradation, and organic matter materials are placed in a specially designed degradation reaction kettle under the conditions of certain pressure, temperature and saturated steam with the assistance of high-temperature and high-pressure physical means, so that the organic matter can be rapidly decomposed with high strength within 2 hours; meanwhile, the nutrition and the aging are completely reserved in a closed reaction kettle. In the biomimetic reaction, starch and cellulose in organic matters are decomposed into glucose, lignin is decomposed into low molecular polymers, and proteins are classified into amino acids and the like. Glucose and amino acid can be directly absorbed by plants, and the low-molecular polymer can improve the soil characteristics, increase the content of organic colloid in the soil and provide a good environment for the growth of the plants. Therefore, the 'reaction kettle' rapid degradation system of the invention achieves the ideal effects of rapid, clean and resourceful treatment of organic matters in the household garbage.

To sum up, the reation kettle of this scheme of adoption can effectively handle the domestic sewage who pours into reation kettle into, utilizes the internal agitator of cauldron and the impact mechanism who is located the isolating construction lower extreme can realize the stirring of hydrolysising liquid and crushing to rolling of impurity for the pending liquid that gets into the cauldron body and the impurity of sneaking into liquid can obtain better processing, can make the contribution for the environmental protection, practices thrift the manpower and materials of handling impurity, reaches energy-conserving effect, also can not bring the danger of jam for reation kettle. Secondly, because the separation structure is adjustable, can carry out certain regulation to the hydrolysis process of the cauldron body, guarantee the effect of hydrolysising.

Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present invention.