阅读说明：本技术 一种高度可调节的匀质板切割生产线 (Uniform board cutting production line with adjustable height ) 是由 陈建明 刘海峰 于 2019-09-29 设计创作，主要内容包括：本发明公开了一种高度可调节的匀质板切割生产线,包括依次排列的上料装置、切料装置、分块除灰装置和输料传送装置,所述切料装置包括切料机架。整个装置结构设计简单合理,基于的原理类似于切豆腐块,横向切、纵向切按照尺寸要求切成对应尺寸后再进行分片传送便于包装,同时装置实际运行时,可以根据需求匀质板厚度,可以配备很多组带锯结构,实现快速多片切割,从切割室出来后完成厚度分片,同时装置能根据生产需求进行锯条高度调节,满足了不同客户需求,大大提升了设备利用效率,同时整个装置运行时,各切割室可以安装移动门在室内进行切割,减少生产厂区的浮灰,一定程度上改善了生产厂区的环境。(The invention discloses a height-adjustable uniform plate cutting production line which comprises a feeding device, a cutting device, a blocking ash removal device and a conveying and conveying device which are sequentially arranged, wherein the cutting device comprises a cutting rack. Whole device structural design is simple reasonable, the principle based on is similar to cutting the bean curd piece, transversely cut, vertically cut and carry out the conveying of piecemeal again and be convenient for pack after cutting into corresponding size according to the size requirement, when the device is actually operated simultaneously, can be according to the even matter board thickness of demand, can be equipped with many groups band saw structure, realize quick multi-disc cutting, accomplish the thickness burst after coming out from the cutting chamber, the device can carry out saw blade altitude mixture control according to the production demand simultaneously, different customer demands have been satisfied, equipment utilization efficiency has been promoted greatly, when whole device is operated simultaneously, each cutting chamber can install the floating gate and cut indoor, reduce the ash floating of production factory, the environment in production factory has been improved to a certain extent.)

1. The utility model provides a homogeneous board cutting production line with adjustable height which characterized in that: including loading attachment (1), blank device (2), piecemeal ash handling equipment (3) and defeated material conveyer (4) that arrange in proper order, blank device (2) are including blank frame (21), be equipped with horizontal cutting room (22), first vertical cutting room (23), switching-over platform (24) and the vertical cutting room (25) of second in proper order in blank frame (21), first vertical cutting room (23) and the vertical cutting room (25) of second are the right angle and distribute, be equipped with synchronous lift structure in horizontal cutting room (22), piecemeal ash handling equipment (3) are including clean room (31), the top is equipped with sucking disc mechanism (32) in clean room (31), sucking disc mechanism (32) can remove in clean room (31), clean room (31) one side is equipped with defeated material conveyer (4).

2. The even board cutting production line of a height-adjustable of claim 1, characterized in that: the feeding device (1) comprises a first conveying roller (11), the first conveying roller (11) is synchronously conveyed at the two sides at the feeding end, the middle of the first conveying roller is hollow, one side of the first conveying roller (11) close to the hollow tail is provided with a first cylinder (12), the end part of a piston rod of the first cylinder (12) is connected with a first push plate (13), and the other side of the first conveying roller (11) is provided with a first baffle (14) opposite to the first push plate (13).

3. The even board cutting production line of a height-adjustable of claim 1, characterized in that: the transverse cutting chamber (22) is provided with a second conveying roller (8), a conveying belt A (221) and at least two groups of band saw structures, the second conveying roller (8) corresponds to the lower portion of the band saw structure at the forefront end, the conveying belt A (221) corresponds to the lower portion of the rest band saw structures, the band saw structures comprise a first driving band saw wheel (222) and a first driven band saw wheel (223) which are arranged on two sides above the second conveying roller (8) and the conveying belt A (221) and symmetrically distributed, saw blades are connected to the first driving band saw wheel and the first driven band saw wheel, and the first driving band saw wheel (222) is in transmission connection with an output shaft of a first motor (224) through a belt; the first driving band saw wheel (222) and the first driven band saw wheel (223) are adjusted in height through a synchronous lifting structure, the first driving band saw wheel (222) and the first driven band saw wheel (223) are respectively connected to the same side of the first lifting block (225) and the second lifting block (226) in a rotating mode, and the first lifting block (225) and the second lifting block (226) are inserted into the guide rods (227) which are symmetrically distributed;

the first longitudinal cutting chamber (23) is adjacent to the transverse cutting chamber (22), the first longitudinal cutting chamber (23) comprises a conveyor belt C (232) connected with a conveyor belt A (221), and at least one group of second driving band saw wheels (233) and second driven band saw wheels (234) which are longitudinally arranged and connected through a saw blade, the second driving band saw wheels (233) are in transmission connection with an output shaft of a second motor (235) through a belt, and a space for the saw blade to pass through is arranged between the conveyor belt A (221) and the conveyor belt C (232);

the reversing table (24) comprises a second conveying roller and a third conveying roller (241) which are connected with the conveying belt C (232), a second push plate (242) is arranged on one side above the second conveying roller and the third conveying roller (241), the second push plate (242) is connected with a connecting plate (244) arranged below the second conveying roller and the third conveying roller (241) through symmetrically arranged connecting rods (243), the connecting plate (244) is fixedly connected with a piston rod of a second cylinder (245), the connecting rod (243) is arranged between the second driven conveying roller and the third driven conveying roller, and a positioning plate (246) is arranged on one side, far away from the conveying belt C (232), of the third conveying roller (241) of the second conveying roller;

the second longitudinal cutting chamber (25) comprises a conveyor belt D (251), a conveyor belt E (252) and at least one group of third active band saw wheel (253) and a third passive band saw wheel (254) which are longitudinally arranged and connected through a saw blade, the third active band saw wheel (253) is in transmission connection with an output shaft of a seventh motor (255) through a belt, a space for the saw blade to pass through is formed between the conveyor belt D (251) and the conveyor belt E (252), the output end of the conveyor belt E (252) is connected with a conveyor belt G (33) in the dust removal chamber (31) through a conveyor belt F (6), a conveyor belt H (34) with the same structure as the conveyor belt G (33) is arranged on one side of the conveyor belt G (33), and the conveyor belt H (34) is connected with a conveyor belt I (41) of the material conveying device (4).

4. A height-adjustable homogeneous board cutting line according to claim 3, wherein: transition rollers (7) are arranged between the conveyor belt A (221) and the conveyor belt C (232) and between the conveyor belt D (251) and the conveyor belt E (252).

5. A height-adjustable homogeneous board cutting line according to claim 3, wherein: the synchronous lifting structure comprises a lifting speed reducing motor (201) fixed to the top of the transverse cutting chamber (22), an output shaft of the lifting speed reducing motor (201) is connected with a horizontal input shaft of a first gear steering box (202), the horizontal output shaft of the first gear steering box (202) is connected with one end of a synchronous connecting rod (204) through a first coupler (203), the other end of the synchronous connecting rod (204) is connected with a horizontal input shaft of a second gear steering box (206) through a second coupler (205), ball screws (207) are fixed on vertical output shafts of the first gear steering box (202) and the second gear steering box (206) respectively, and the ball screws (207) are rotatably connected with a first lifting block (225) and a second lifting block (226).

6. The even board cutting production line of a height-adjustable of claim 4, characterized in that: one side of the first lifting block (225) is provided with a measuring scale (228), and one side of the measuring scale (228) is provided with a limiting rod (229).

7. The even board cutting production line of a height-adjustable of claim 1, characterized in that: the sucker mechanism (32) comprises a sucker frame (321) and a supporting frame (322) which are arranged in the dust chamber (31);

a first displacement device for enabling the suction disc frame (321) to move left and right and a second displacement device for enabling the suction disc frame (321) to move up and down are arranged at the upper end in the dust chamber (31);

the first shifting device comprises a first guide rail (3201), a driven guide roller (3202) and a transmission structure, wherein the first guide rail (3201) is symmetrically arranged, the driven guide roller (3202) is in rolling connection with the first guide rail (3201) on one side, two ends of the driven guide roller (3202) are provided with first rollers, the first rollers are in sliding connection with the first guide rail (3201), the transmission structure comprises a third motor (3203) and a first rack (3204), a first gear on an output shaft of the third motor (3203) is meshed with the first rack (3204), and the supporting frame (322) is fixedly connected with the driven guide roller (3202);

the second displacement device comprises a first lifting structure and a fourth motor (3205) which are symmetrically arranged between two first guide rails (3201), the first lifting structure comprises a fixed pulley (3206) arranged at the top of the supporting frame (322), the fixed pulley (3206) is connected with a balancing weight (3207) through one end of a connecting rope, the balancing weight (3207) is arranged in the guide cylinder (3221), the bottom of the guide cylinder (3221) is fixedly connected with the bottom of the support frame (322), the fixed pulley (3206) is connected with the transmission rod (3208) through the other end of the connecting rope, a second rack (3209) is arranged on the transmission rod (3208), the bottom end of the transmission rod (3208) is fixedly connected with the suction disc frame (321), the fourth motor (3205) is connected with a rotating rod (3210) through a chain wheel in a transmission way, second gears (3211) are arranged at two ends of the rotating rod (3210), the second gears (3211) are respectively meshed with second racks (3209) which are symmetrically arranged;

the third motor (3203) and the fourth motor (3205) are both fixed on the support frame (322);

the upper end of the sucking disc frame (321) is provided with a negative pressure chamber (3213) and a top cover (3214) matched with the top of the negative pressure chamber (3213), the top cover (3214) is fixedly connected with the end part of a piston rod of the cylinder III (3215), the negative pressure chamber (3213) is communicated with the sucking disc (3217) through a plurality of first pipelines (3216), the negative pressure chamber (3213) is connected with the negative pressure fan (3219) through a second pipeline (3218), and an electromagnetic valve (3220) is arranged on an air inlet pipeline of the cylinder III (3215).

8. A height-adjustable homogeneous board cutting line according to claim 3, wherein: defeated material conveyer includes conveyer belt I (41) and drive belt J (47) that links up with conveyer belt I (41), conveyer belt I (41) are including conveyer belt IA (4101) and conveyer belt IB (4102), and the structure all is the same with drive belt J (47), conveyer belt IA (4101) and conveyer belt IB (4102) are fixed on the same first support body (401) of structure and second support body (402), first support body (401) and second support body (402) bottom all are equipped with second gyro wheel (403) and fix second guide rail (405) sliding connection on third support body (404), first support body (401) one side is equipped with cylinder four (406), the piston rod end and the second support body (402) fixed connection of cylinder four (406).

9. The even board cutting production line of a height-adjustable of claim 8, characterized in that: the conveying belt IA (4101), the conveying belt IB (4102) and the conveying belt J (47) respectively comprise a second driving transmission shaft (42) and a second driven transmission shaft (43), the second driving transmission shaft (42) is in transmission connection with an output shaft of a sixth motor (44), two second driving belt wheels (45) are arranged on the second driving transmission shaft (42) at intervals, two second driven belt wheels (46) corresponding to the second driving belt wheels (45) on the second driving transmission shaft (42) are arranged on the second driven transmission shaft (43) at intervals, and the second driving belt wheels (45) and the second driven belt wheels (46) are connected through belt transmission.

10. A height-adjustable homogeneous board cutting line according to claim 3, wherein: the conveyer belt F (6), the conveyer belt G (33) and the conveyer belt H (34) structure is all the same, all includes first driving transmission shaft (61) and first passive transmission shaft (62), fifth motor (63) output shaft is connected in first driving transmission shaft (61) transmission, the interval is equipped with four first driving pulley (64) on first driving transmission shaft (61), the interval is equipped with four first passive pulleys (65) corresponding with first driving pulley (64) on first driving transmission shaft (61) on first passive transmission shaft (62), first driving pulley (64) and first passive pulley (65) are connected through belt drive.

Technical Field

The invention relates to a production line, in particular to a homogeneous plate cutting production line with adjustable height.

Background

The homogeneous plate is a common fireproof heat-insulating material in the market, the homogeneous plate mainly takes silicon and calcium minerals as raw materials, an inorganic cementing material can be added in the manufacturing process, the raw materials are mixed and stirred by water, products with corresponding shapes and sizes can be manufactured by manufacturers according to the actual requirements of customers, the homogeneous plate is mainly used in the building industry, is a heat-insulating plate with very good fireproof performance, the melting point of the material can reach 2000 ℃, the occurrence of fire can be effectively avoided, meanwhile, the homogeneous plate also has very good waterproof performance, the material can play a very good protection role on the wall body of a building, and can effectively prevent rainwater from corroding the wall body of the building.

The general size of the even board that the production line of even board produced at present is all bigger, exist with the square shape, need cut the modification to its size according to customer's demand after such even board production comes out, increase along with the cost of labor, and enterprise development demand, how efficient promotion production efficiency is very necessary, some enterprises also are in the research of this aspect of increase among the prior art, according to self production demand, the cutting height with the cutting room when cutting is fixed good, the fixed dimension cutting, even board that cuts in addition directly carries out artifical piecemeal and packs, make workman's work load too big, low in production efficiency. To this end, we propose a homogeneous slab cutting line with adjustable height.

Disclosure of Invention

The invention mainly aims to provide a uniform plate cutting production line with adjustable height, which can effectively solve the problems in the background technology.

In order to achieve the purpose, the invention adopts the technical scheme that:

the utility model provides a homogeneous board cutting production line with adjustable height, is including the loading attachment, blank device, piecemeal ash removal device and the defeated material conveyer that arrange in proper order, blank device includes the blank frame, be equipped with horizontal cutting room, first vertical cutting room, switching-over platform and the vertical cutting room of second in the blank frame in proper order, first vertical cutting room and the vertical cutting room of second are the right angle and distribute, be equipped with synchronous elevation structure in the horizontal cutting room, piecemeal ash removal device includes the clean room, the top is equipped with sucking disc mechanism in the clean room, sucking disc mechanism can remove in the clean room, clean room one side is equipped with defeated material conveyer.

Further, loading attachment includes first conveying roller, first conveying roller is both sides synchronous conveying in the material loading end, and the centre is the fretwork form, and first conveying roller one side of next-door neighbour fretwork form afterbody is equipped with cylinder one, the end of the piston rod of cylinder one is connected with first push pedal, first conveying roller opposite side and with the relative department of first push pedal is equipped with first baffle.

The transverse cutting chamber is provided with a second conveying roller, a conveying belt A and at least two groups of band saw structures, the second conveying roller corresponds to the lower part of the band saw structure at the forefront end, the conveying belt A corresponds to the lower part of the rest band saw structures, the band saw structures comprise a first driving band saw wheel and a first driven band saw wheel which are arranged on two sides above the second conveying roller and the conveying belt A and are symmetrically distributed, saw blades are connected to the first driving band saw wheel and the first driven band saw wheel, and the first driving band saw wheel is in transmission connection with an output shaft of a first motor through a belt; the first active band saw wheel and the first passive band saw wheel are respectively and rotatably connected to the same sides of the first lifting block and the second lifting block, and the first lifting block and the second lifting block are inserted on guide rods which are symmetrically distributed;

the first longitudinal cutting chamber is adjacent to the transverse cutting chamber, the first longitudinal cutting chamber comprises a conveyor belt C connected with the conveyor belt A, and at least one group of a second driving band saw wheel and a second driven band saw wheel which are longitudinally arranged and connected through a saw blade, the second driving band saw wheel is in transmission connection with an output shaft of a second motor through a belt, and a space for the saw blade to penetrate through is arranged between the conveyor belt A and the conveyor belt C;

the reversing table comprises a third conveying roller connected with the conveying belt C, a second push plate is arranged on one side above the third conveying roller and connected with a connecting plate arranged below the third conveying roller through symmetrically arranged connecting rods, the connecting plate is fixedly connected with a piston rod of the second air cylinder, the connecting rod is arranged between the third driven conveying rollers, and a positioning plate is arranged on one side, far away from the conveying belt C, of the third conveying roller;

the vertical cutting chamber of second includes conveyer belt D, conveyer belt E and vertically sets up at least a set of third initiative band saw wheel and the passive band saw wheel of third that passes through the saw blade connection, the third initiative band saw wheel passes through the belt and is connected with seventh motor output shaft transmission, is equipped with the space that supplies the saw blade to pass between conveyer belt D and the conveyer belt E, conveyer belt F links up with conveyer belt G in the dust removal chamber through conveyer belt E's output, conveyer belt G one side is equipped with the conveyer belt H the same with conveyer belt G structure, conveyer belt H links up with defeated material conveyer's conveyer belt I.

Preferably, transition rollers are arranged between the conveyor belt A and the conveyor belt C and between the conveyor belt D and the conveyor belt E.

Preferably, the synchronous lifting structure comprises a lifting speed reduction motor fixed at the top of the transverse cutting chamber, an output shaft of the lifting speed reduction motor is connected with a horizontal input shaft of a first gear steering box, a horizontal output shaft of the first gear steering box is connected with one end of a synchronous connecting rod through a first coupler, the other end of the synchronous connecting rod is connected with a horizontal input shaft of a second gear steering box through a second coupler, ball screws are fixed on vertical output shafts of the first gear steering box and the second gear steering box respectively, and the ball screws are connected with a first lifting block and a second lifting block in a rotating manner.

Furthermore, a measuring scale is arranged on one side of the lifting block, and a limiting rod is arranged on one side of the measuring scale.

Further, the sucker mechanism comprises a sucker frame and a supporting frame which are arranged in the dust removing chamber;

a first shifting device for the left and right movement of the sucker frame and a second shifting device for the up and down movement of the sucker frame are arranged at the upper end in the dust removing chamber;

the first shifting device comprises first guide rails, driven guide rollers and a transmission structure, the first guide rails are symmetrically arranged on the first shifting device, the driven guide rollers are in rolling connection with the first guide rails, the transmission structure is arranged above the first guide rails on one side, first idler wheels are arranged at two ends of the driven guide rollers and are in sliding connection with the first guide rails, the transmission structure comprises a third motor and a first rack, a first gear on an output shaft of the third motor is meshed with the first rack, and the support frame is fixedly connected with the driven guide rollers;

the second shifting device comprises a first lifting structure and a fourth motor which are symmetrically arranged between two first guide rails, the first lifting structure comprises a fixed pulley arranged at the top of the support frame, the fixed pulley is connected with a balancing weight through one end of a connecting rope, the balancing weight is arranged in a guide cylinder, the bottom of the guide cylinder is fixedly connected with the bottom of the support frame, the fixed pulley is connected with a transmission rod through the other end of the connecting rope, a second rack is arranged on the transmission rod, the bottom end of the transmission rod is fixedly connected with the sucker frame, the fourth motor is connected with a rotating rod through a chain wheel in a transmission manner, second gears are arranged at two ends of the rotating rod, and the second gears are respectively meshed with the second racks which are symmetrically arranged;

the third motor and the fourth motor are both fixed on the support frame;

the vacuum sucking disc is characterized in that a negative pressure chamber and a top cover matched with the top of the negative pressure chamber are arranged at the upper end of the sucking disc frame, the top cover is fixedly connected with the end part of a piston rod of the third cylinder, the negative pressure chamber is communicated with the sucking discs through a plurality of first pipelines, the negative pressure chamber is connected with a negative pressure fan through a second pipeline, and an electromagnetic valve is arranged on an air inlet pipeline of the third cylinder.

Preferably, defeated material conveyer includes conveyer belt I and the drive belt J that links up with conveyer belt I, conveyer belt I includes conveyer belt IA and conveyer belt IB, and the structure all is the same with drive belt J, conveyer belt IA and conveyer belt IB are fixed on the same first support body of structure and second support body, first support body and second support body bottom all are equipped with second gyro wheel and fix the second guide rail sliding connection on the third support body, first support body one side is equipped with cylinder four, the piston rod tip and the second support body fixed connection of cylinder four.

Further, the conveyor belt IA, the conveyor belt IB and the conveyor belt J each include a second driving transmission shaft and a second driven transmission shaft, the second driving transmission shaft is in transmission connection with an output shaft of the sixth motor, two second driving pulleys are arranged on the second driving transmission shaft at intervals, two second driven pulleys corresponding to the second driving pulleys on the second driving transmission shaft are arranged on the second driven transmission shaft at intervals, and the second driving pulleys and the second driven pulleys are connected through belt transmission.

Further, conveyer belt F, conveyer belt G and conveyer belt H all are the same, all include first driving transmission shaft and first driven transmission shaft, fifth motor output shaft is connected in the transmission of first driving transmission shaft, the interval is equipped with four first driving pulley on the first driving transmission shaft, the interval is equipped with four first driven pulleys corresponding with the first driving pulley on the first driving transmission shaft on the first driven transmission shaft, first driving pulley and first driven pulley pass through belt transmission and connect.

Compared with the prior art, the invention has the following beneficial effects:

the utility model provides a height-adjustable's even board cutting production line, whole device structural design is simple reasonable, the principle based on is similar to cutting the bean curd piece, transversely cut, vertically cut and carry out the fragmentation conveying after cutting into corresponding size according to the size requirement and be convenient for pack, when the device is actually operated simultaneously, can be according to the even board thickness of demand, can be equipped with many groups area saw structure, realize quick multi-disc cutting, accomplish the thickness fragmentation after coming out from the cutting room, the while device can carry out saw blade altitude mixture control according to the production demand, different customer demands have been satisfied, the utilization efficiency of equipment has been promoted greatly, when whole device is operated simultaneously, each cutting room can install the floating gate and cut indoor, reduce the ash floating of production factory, the environment in production factory has been improved to a certain extent.

Drawings

FIG. 1 is a schematic diagram of a conveying structure of a uniform board cutting production line with adjustable height of the invention;

FIG. 2 is a schematic diagram of the overall structure of the uniform plate cutting production line with adjustable height of the invention;

FIG. 3 is a top view of the interior of the height adjustable homogeneous plate cutting line of the present invention;

FIGS. 4 and 5 are side views of a transverse cutting chamber of the adjustable height homogeneous plate cutting line of the present invention;

FIG. 6 is a schematic view of the synchronous lifting structure of the homogeneous plate cutting production line with adjustable height of the invention;

FIG. 7 is a schematic view of the first and second active band saw wheels and the saw blade connection structure of the transverse cutting chamber of the homogeneous plate cutting production line with adjustable height of the invention;

FIG. 8 is a front view of a first longitudinal cutting chamber and a second longitudinal cutting chamber of a height adjustable homogeneous plate cutting line of the present invention;

FIG. 9 is a schematic view of a connection structure of a second push plate and a second air cylinder of a reversing table of the homogeneous plate cutting production line with adjustable height of the invention;

FIG. 10 is a schematic view of a dust chamber structure of a uniform plate cutting production line with adjustable height according to the present invention;

FIG. 11 is a schematic structural view of a sucker mechanism of the height-adjustable uniform plate cutting production line of the invention;

FIG. 12 is a partial structural plan view of the chuck mechanism of the uniform plate cutting production line with adjustable height of the invention;

FIG. 13 is a schematic view of the structure of the belt IA, belt IB and belt J of the height adjustable homogeneous plate cutting line of the present invention;

FIG. 14 is a schematic structural view of a conveying device of a uniform board cutting production line with adjustable height.

In the figure: 1. a feeding device; 11. a first transfer roller; 12. a first cylinder; 13. a first push plate; 14. a first baffle plate; 2. a material cutting device; 21. a material cutting frame; 22. a transverse cutting chamber; 201. a lifting gear motor; 202. a first gear box; 203. a first coupling; 204. a synchronous connecting rod; 205. a second coupling; 206. a second gear box; 207. a ball screw; 221. a conveyor belt A; 222. a first active band saw wheel; 223. a first passive band saw wheel; 224. a first motor; 225. a first lifting block; 226. a second lifting block; 227. a guide bar; 228. measuring a ruler; 229. a limiting rod; 23. a first longitudinal cutting chamber; 232. A conveyor belt C; 233. a second active band saw wheel; 234. a second passive band saw wheel; 235. a second motor; 24. a reversing table; 241. a third transfer roller; 242. a second push plate; 243. a connecting rod; 244. a connecting plate; 245. a second air cylinder; 246. positioning a plate; 25. a second longitudinal cutting chamber; 251. a conveyor belt D; 252. a conveyor belt E; 253. a third active band saw wheel; 254. a third passive band saw wheel; 255. a seventh motor; 3. a block ash removal device; 31. a dust chamber; 32. a suction cup mechanism; 321. a suction cup holder; 322. a support frame; 3201. a first guide rail; 3202. a passive guide roller; 3203. a third motor; 3204. a first rack; 3205. a fourth motor 3206, a fixed pulley; 3207. a balancing weight; 3208. a transmission rod; 3209. a second rack; 3210. rotating the rod; 3211. a second gear; 3213. a negative pressure chamber; 3214. a top cover; 3215. a third air cylinder; 3216. a first conduit; 3217. a suction cup; 3218. a second conduit; 3219. a negative pressure fan; 3220. an electromagnetic valve; 3221. a guide cylinder; 33. a conveyor belt G; 34. a conveyor belt H; 4. a material conveying device; 41. a conveyor belt I; 4101. a conveyor belt IA; 4102. a conveyor belt IB; 42. a second drive transmission shaft; 43. a second driven transmission shaft; 44. a sixth motor; 45. a second driving pulley; 46. a second passive pulley; 47. a conveyor belt J; 401. a first frame body; 402. a second frame body; 403. a second roller; 404. a third frame body; 405. a second guide rail; 406. a cylinder IV; 6. a conveyor belt F; 61. a first drive transmission shaft; 62. a first driven transmission shaft; 63. a fifth motor; 64. a first driving pulley; 65. a first passive pulley; 7. a transition roll; 8. a second transfer roller.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

As shown in fig. 1-14, a height-adjustable uniform board cutting production line comprises a feeding device 1, a cutting device 2, a block ash removing device 3 and a material conveying device 4 which are arranged in sequence;

the feeding device 1 comprises a first conveying roller 11, the first conveying roller 11 is synchronously conveyed at the feeding end at two sides, the middle part of the first conveying roller 11 is hollow, one side of the first conveying roller 11 close to the hollow tail part is provided with a first air cylinder 12, the end part of a piston rod of the first air cylinder 12 is connected with a first push plate 13, and the other side of the first conveying roller 11 and the position opposite to the first push plate 13 are provided with a first baffle plate 14;

the cutting device 2 comprises a cutting rack 21, a transverse cutting chamber 22, a first longitudinal cutting chamber 23, a reversing table 24 and a second longitudinal cutting chamber 25 are sequentially arranged in the cutting rack 21, the first longitudinal cutting chamber 23 and the second longitudinal cutting chamber 25 are distributed in a right-angle mode, and each cutting chamber is matched with the cutting rack 21 to be provided with a movable door, so that cutting is finished indoors, and ash layers can be greatly reduced;

the transverse cutting chamber 22 is provided with a second conveying roller 8, a conveying belt A221 and six groups of belt saw structures, the second conveying roller 8 corresponds to the lower part of the belt saw structure at the forefront end, the conveying belt A221 corresponds to the lower part of the residual belt saw structure, the belt saw structure comprises a first driving belt saw wheel 222 and a first driven belt saw wheel 223 which are arranged on two sides above the second conveying roller 8 and the conveying belt A221 and symmetrically distributed, saw blades are connected to the first driving belt saw wheel 222 and the first driven belt saw wheel 223, and the first driving belt saw wheel 222 is in transmission connection with an output shaft of a first motor 224 through a belt; the first driving band saw wheel 222 and the first driven band saw wheel 223 realize height adjustment through a synchronous lifting structure, the first driving band saw wheel 222 and the first driven band saw wheel 223 are respectively and rotatably connected to the same sides of the first lifting block 225 and the second lifting block 226, and the first lifting block 225 and the second lifting block 226 are respectively inserted into the guide rods 227 which are symmetrically distributed;

a synchronous lifting structure is arranged in the transverse cutting chamber 22 and comprises a lifting reducing motor 201 fixed at the top of the transverse cutting chamber 22, an output shaft of the lifting reducing motor 201 is connected with a horizontal input shaft of a first gear steering box 202, the horizontal output shaft of the first gear steering box 202 is connected with one end of a synchronous connecting rod 204 through a first coupler 203, the other end of the synchronous connecting rod 204 is connected with the horizontal input shaft of a second gear steering box 206 through a second coupler 205, ball screws 207 are respectively fixed on vertical output shafts of the first gear steering box 202 and the second gear steering box 206, the ball screws 207 are rotatably connected with a first lifting block 225 and a second lifting block 226, a measuring scale 228 is arranged on one side of the first lifting block 225, and a limiting rod 229 is arranged on one side of the measuring scale 228;

the first longitudinal cutting chamber 23 is adjacent to the transverse cutting chamber 22, the first longitudinal cutting chamber 23 comprises a conveyor belt C232 connected with the conveyor belt A221, and at least one group of a second active saw-band wheel 233 and a second passive saw-band wheel 234 which are longitudinally arranged and connected through a saw blade, the second active saw-band wheel 233 is in transmission connection with an output shaft of a second motor 235 through a belt, and a space for the saw blade to pass through and a transition roller 7A are arranged between the conveyor belt A221 and the conveyor belt C232;

the reversing table 24 comprises a third conveying roller 241 connected with the conveying belt C232, a second push plate 242 is arranged on one side above the third conveying roller 241, the second push plate 242 is connected with a connecting plate 244 arranged below the third conveying roller 241 through a connecting rod 243 symmetrically arranged, the connecting plate 244 is fixedly connected with a piston rod of a second cylinder 245, the connecting rod 243 is arranged between third driven conveying rollers, and a positioning plate 246 is arranged on one side, far away from the conveying belt C232, of the third conveying roller 241 and plays a role in limiting the homogeneous plate;

a suction cup mechanism 32 is arranged at the top in the dust chamber 31, the suction cup mechanism 32 can move in the dust chamber 31, and a material conveying device 4 is arranged on one side of the dust chamber 31;

the second longitudinal cutting chamber 25 comprises a conveyor belt D251, a conveyor belt E252, and at least one group of a third driving band saw wheel 253 and a third driven band saw wheel 254 which are longitudinally arranged and connected through a saw blade, the third driving band saw wheel 253 is in transmission connection with an output shaft of a seventh motor 255 through a belt, a space for the saw blade to pass through and a transition roller 7B are arranged between the conveyor belt D251 and the conveyor belt E252, the output end of the conveyor belt E252 is connected with a conveyor belt G33 in the dust removal chamber 31 through a conveyor belt F (6), a conveyor belt H34 with the same structure as the conveyor belt G33 is arranged on one side of the conveyor belt G33, and the conveyor belt H34 is connected with a conveyor belt I41 of the material conveying device 4;

the structure of the conveyor belt F6, the structure of the conveyor belt G33 and the structure of the conveyor belt H34 are the same, and the conveyor belt F6, the structure of the conveyor belt G33 and the structure of the conveyor belt H34 both comprise a first driving transmission shaft 61 and a first driven transmission shaft 62, the first driving transmission shaft 61 is in transmission connection with an output shaft of a fifth motor 63, four first driving pulleys 64 are arranged on the first driving transmission shaft 61 at intervals, four first driven pulleys 65 corresponding to the first driving pulleys 64 on the first driving transmission shaft 61 are arranged on the first driven transmission shaft 62 at intervals, and the first driving pulleys 64 and the first driven pulleys 65 are in transmission connection through a belt, and the structural design ensures that uniform plates are normally conveyed on the belt, and meanwhile, the interval space is reserved, so that scraps or sundries;

the suction cup mechanism 32 comprises a suction cup frame 321 and a support frame 322 which are arranged in the dust chamber 31, and a first displacement device for enabling the suction cup frame 321 to move left and right and a second displacement device for enabling the suction cup frame 321 to move up and down are arranged at the upper end in the dust chamber 31;

the first shifting device comprises a first guide rail 3201, a driven guide roller 3202 and a transmission structure, wherein the first guide rail 3201, the driven guide roller 3202 and the transmission structure are symmetrically arranged on the first guide rail 3201 on one side, first rollers are arranged at two ends of the driven guide roller 3202, the first rollers are connected with the first guide rail 3201 in a sliding manner, the transmission structure comprises a third motor 3203 and a first rack 3204, a first gear on an output shaft of the third motor 3203 is meshed with the first rack 3204, and the support frame 322 is fixedly connected with the driven guide roller 3202;

the second shifting device comprises a first lifting structure and a fourth motor 3205 which are symmetrically arranged between two first guide rails 3201, the first lifting structure comprises a fixed pulley 3206 arranged at the top of the support frame 322, the fixed pulley 3206 is connected with a balancing weight 3207 through one end of a connecting rope, the balancing weight 3207 is arranged in a guide cylinder 3221, the bottom of the guide cylinder 3221 is fixedly connected with the bottom of the support frame 322, the fixed pulley 3206 is connected with a transmission rod 3208 through the other end of the connecting rope, a second gear 3209 is arranged on the transmission rod 3208, the bottom end of the transmission rod 3208 is fixedly connected with the suction cup frame 321, the fourth motor 3205 is connected with a rotating rod 3210 through a chain wheel transmission, the two ends of the rotating rod 3210 are provided with second gears 3211, and the second gears 3211 are respectively meshed with the symmetrically arranged;

the third motor 3203 and the fourth motor 3205 are both fixed on the supporting frame 322;

the upper end of the sucking disc frame 321 is provided with a negative pressure chamber 3213 and a top cover 3214 matched with the top of the negative pressure chamber 3213, the top cover 3214 is fixedly connected with the end of a piston rod of the cylinder iii 3215, the negative pressure chamber 3213 is communicated with the sucking disc 3217 through a plurality of first pipelines 3216, the negative pressure chamber 3213 is connected with a negative pressure fan 3219 through a second pipeline 3218, and an air inlet pipeline of the cylinder iii 3215 is provided with an electromagnetic valve 3220.

The conveying conveyor comprises a conveyor belt I41 and a conveyor belt J47 connected with the conveyor belt I41, the conveyor belt I41 comprises a conveyor belt IA4101 and a conveyor belt IB4102, the structure of the conveyor belt is the same as that of the conveyor belt J47, the conveyor belt IA4101 and the conveyor belt IB4102 are fixed on a first frame body 401 and a second frame body 402 which have the same structure, the bottoms of the first frame body 401 and the second frame body 402 are respectively provided with a second roller 403, the second roller 403 is in sliding connection with a second guide rail 405 fixed on a third frame body 404, one side of the first frame body 401 is provided with a cylinder four 406, the end part of a piston rod of the cylinder four 406 is fixedly connected with the second frame body 402, the device is designed to ensure the working error of the attaching sucker mechanism 32 and the continuity of transmission, after the transmission on the transmission belt IB4102 is finished, the second frame 402 is pushed by the cylinder four 406 and then the first frame 401 is driven to move integrally, then the conveyor belt IA4101 is connected with the conveyor belt J47 to continuously convey the uniform boards forwards;

the conveying belts IA4101, IB4102 and J47 all comprise a second driving transmission shaft 42 and a second driven transmission shaft 43, the second driving transmission shaft 42 is in transmission connection with an output shaft of a sixth motor 44, two second driving belt wheels 45 are arranged on the second driving transmission shaft 42 at intervals, two second driven belt wheels 46 corresponding to the second driving belt wheels 45 on the second driving transmission shaft 42 are arranged on the second driven transmission shaft 43 at intervals, the second driving belt wheels 45 and the second driven belt wheels 46 are in transmission connection through belts, and the structural design also ensures that the homogeneous plate is conveyed and is convenient for later-period sundry cleaning.

It should be noted that, the invention is a uniform plate cutting production line with adjustable height, when in use, a whole uniform plate is forked on a first conveying roller 11 by a forklift, the hollow shape on the first conveying roller 11 provides a working space for the forklift, the width of the uniform plate is larger than that of the hollow shape, so as to ensure that the uniform plate is not dropped on the uniform plate, the uniform plate is conveyed forwards along the first conveying roller 11, the first conveying roller 11 works according to the principle that a motor is in transmission connection with a first driving roller, the first driving roller drives a first driven roller to realize material conveying, when the uniform plate is conveyed to a first cylinder 12 position, the first cylinder 12 starts to work to drive a first push plate 13 to apply force on the uniform plate, so that the uniform plate is pushed to the first baffle plate 14, because the first baffle plate 14 is linear, the uniform plate is positioned and conveyed forwards along the first baffle plate 14 side, when the uniform plate is conveyed to a transverse cutting chamber 22, calculating the heights of six groups of band saw structures according to the calculated sizes in advance, taking the size of a homogeneous plate block of 100cm (long) 100cm (wide) 101cm (high) as an example, dividing the homogeneous plate into 50cm (long) 50cm (wide) 20cm (high), firstly, the homogeneous plate block enters a band saw structure A, cutting the upper surface of the homogeneous plate block at a position of 1cm by a lower saw cut A of a saw blade A tensioned on a first driving band saw wheel A and a first driven band saw wheel A, removing the skin of the homogeneous plate block, removing impurities on the upper surface of the homogeneous plate or the uneven condition of the upper surface caused in the production process of the homogeneous plate block, ensuring the quality of the finally divided homogeneous plate block, falling the generated homogeneous plate waste material from the hollowed part on a second conveying roller 8 at the moment, conveying the homogeneous plate block with the removed skin from the second conveying roller 8 to the conveying belt A (the principle that the homogeneous plate block A is connected with the driving shaft A by a motor, the driving shaft A drives the driven shaft A through a belt pulley to realize material transmission) to sequentially pass through a lower saw cut B of a saw blade B tensioned on a first driving band saw wheel B and a first driven band saw wheel B, a lower saw cut C of a saw blade C tensioned on the first driving band saw wheel C and the first driven band saw wheel C, a lower saw cut C of a saw blade D tensioned on the first driving band saw wheel D and the first driven band saw wheel D, a lower saw cut E of a saw blade E tensioned on the first driving band saw wheel E and the first driven band saw wheel E, and a lower saw cut F of a saw blade F tensioned on the first driving band saw wheel F and the first driven band saw wheel F for cutting, wherein the lower saw cut B, the lower saw cut C, the lower saw cut D, the lower saw cut E and the lower saw cut F are sequentially reduced in large height through a synchronous lifting structure in advance, and the height difference is 20 cm; cut by the transverse cutting chamber 22, conveyed to the first longitudinal cutting chamber 23 along with the conveyor belt A221;

the first longitudinal cutting chamber 23 is provided with a group of second driving band saw wheels 233 and second driven band saw wheels 234 which are vertically distributed, the diameters of the second driving band saw wheels 233 and the second driven band saw wheels 234 are set to be larger than 50cm, one side saw cuts of saw blades G tensioned on the second driving band saw wheels 233 and the second driven band saw wheels 234 are aligned with the center line of the homogeneous plate, so that the homogeneous plate is longitudinally cut along the center line, the homogeneous plate is divided into 12 homogeneous plates with the length of 100cm x 50cm x 20cm, the whole cut homogeneous plate is still in a block shape and is conveyed to a third conveying roller 241 of the reversing table 24 through the matching of the conveying belt B231, the transition roller A and the conveying belt C232, the working principle of the third conveying roller 241 is that a motor is connected with a third driving roller, the third driving roller drives a plurality of third driven rollers to realize material conveying, the second air cylinder 245 works, and piston rods of the second air cylinder 245 push the connecting plate 244, the connecting rod 243 is driven by the connecting plate 244 so that the second push plate 242 applies force on the homogeneous plate, the homogeneous plate is conveyed to the conveying belt D251 of the second longitudinal cutting chamber 25 to realize 90-degree reversing, the second longitudinal cutting chamber 25 is provided with a group of third driving band saw wheel 253 and third driven band saw wheel 254 which are vertically distributed, the diameters of the third driving band saw wheel 253 and the third driven band saw wheel 254 are set to be more than 50cm, one side saw cut of a saw blade H tensioned on the third driving band saw wheel 253 and the third driven band saw wheel 254 is aligned with the central line of the homogeneous plate, the homogeneous plate is longitudinally cut along the central line, the homogeneous plate is divided into 24 homogeneous plates with the size of 50cm by 20cm, the cut homogeneous plate is continuously conveyed into the dust removing chamber 31 of the block dust removing device 3 through the conveying belt F6, and the sucking disc mechanism 32 realizes block conveying of the homogeneous plate;

starting a third motor 3203 to enable a first gear to be meshed with a first rack 3204 to realize movement, so as to drive the support frame 322 and the driven guide roller 3202 to move to enable the sucker rack 321 to be suspended right above the homogeneous plate, at the moment, closing the third motor 3203, starting a fourth motor 3205, enabling the fourth motor 3205 to rotate reversely, enabling the fourth motor 3205 to rotate to drive the rotating rod 3210 to rotate, so as to enable the second gear 3211 to rotate, enabling the driving rod 3208 to move downwards to drive a sucker 3217 on the sucker rack 2 to be just placed on the first homogeneous plate, at the moment, opening a third cylinder 3215, controlling a top cover 3214 to close by the third cylinder 3215, enabling a negative pressure fan 3219 to work, so as to form a negative pressure state in a negative pressure chamber 3213 through a second pipeline 3218, further enabling the sucker 3217 to be in a negative pressure state through a first pipeline 3216, so as to suck the first homogeneous plate, and after the first homogeneous plate is sucked, opening the third motor 3203, the first gear is engaged with the first rack 3204 to realize movement, so as to drive the support frame 322 and the driven guide roller 3202 to move, so that the adsorbed first layer of uniform plates are arranged right above the conveyor belt E252, the third motor 3203 is closed, the fourth motor 3205 is started, the fourth motor 3205 rotates in reverse direction, the fourth motor 3205 rotates to drive the rotating rod 3210 to rotate, so that the second gear 3211 rotates, the driving rod 3208 moves downwards, the adsorbed first layer of uniform plates are close to the upper surface of the conveyor belt E252, at the moment, the fourth motor 3205 is closed, the cylinder three 3215 controls the top cover 3214 to be opened, when the top cover 3214 is opened, the suction disc 3217 is not controlled by negative pressure, the adsorption force on the uniform plates is lost, so that the first layer of uniform plates is just arranged on the conveyor belt E252 to continue conveying, after one-time adsorption and conveying is finished, the first displacement device drives the whole body to return backwards to continue adsorbing the second layer of uniform plates, and, until all the blocks are blocked, the conveyor belt F6, the conveyor belt G33, the conveyor belt H34 and the conveyor belt I41 are all provided with hollow parts, so that large impurities can fall off directly when the conveyor belts are matched for use;

in the dust chamber 31, due to the action of the sucking discs 3217, two first layer uniform plates are adsorbed at one time and placed on one side of the conveyor belt H34, and when one side is full, the two first layer uniform plates are conveyed to the conveyor belt IA4101, and the conveyor belt IA4101 is connected with the conveyor belt J47; when the conveying, the sucking disc 3217 continues to adsorb even board and places the opposite side on conveyer belt H34, and the back of putting in, wholly through cylinder four 406 with second support body 402 along with first support body 401 is whole along with the removal of second guide rail 405 for conveyer belt IB4102 links up with conveyer belt J47, avoids the time difference, guarantees the production continuity, the packing of being convenient for, and even board gets into packagine machine from conveyer belt J47 and packs, and whole process ends.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.