一种轮胎硫化机故障自诊断控制系统及控制方法

文档序号:168236 发布日期:2021-10-29 浏览:19次 >En<

阅读说明:本技术 一种轮胎硫化机故障自诊断控制系统及控制方法 (Tire vulcanizer fault self-diagnosis control system and control method ) 是由 曾佳雄 于 2021-07-01 设计创作,主要内容包括:本发明公开了一种轮胎硫化机故障自诊断控制系统及控制方法,包括:胶囊内膜、模具、加热板、切断阀、高压蒸汽阀、低压蒸汽阀、放气阀、压力检测器、pt100温度传感器、无线传感器网络ZigBee等器件。轮胎硫化机在硫化第一阶段关闭切断阀7,打开切断阀10,通入低压蒸汽8后,通过测温模块获取轮胎充模装置开口处温度一;在过段时间后,继续按照工艺要求,打开切断阀7,关闭切断阀10,通入高压蒸汽9,获取轮胎充模装置开口处温度二;最后将轮胎充模装置开口处温度二减去温度一所得差值与事先设定报警阈值做比较,大于阈值报警装置启动;提醒操作人员轮胎硫化机有故障风险,避免轮胎硫化机发生损坏影响生产。(The invention discloses a tire vulcanizer fault self-diagnosis control system and a control method, comprising: capsule inner membrane, mould, hot plate, trip valve, high pressure steam valve, low pressure steam valve, bleed valve, pressure detector, pt100 temperature sensor, wireless sensor network zigBee etc.. The tire vulcanizer closes the cut-off valve 7 at the first stage of vulcanization, opens the cut-off valve 10, and obtains the first temperature at the opening of the tire mold filling device through the temperature measuring module after low-pressure steam 8 is introduced; after a period of time, continuously opening the cut-off valve 7, closing the cut-off valve 10 and introducing high-pressure steam 9 according to the process requirements to obtain the temperature II of the opening of the tire mold filling device; finally, comparing a difference value obtained by subtracting the first temperature from the second temperature at the opening of the tire mold filling device with a preset alarm threshold value, and starting the alarm device when the difference value is greater than the threshold value; reminding operating personnel that the tire vulcanizer has a fault risk, and avoiding the tire vulcanizer from being damaged to influence production.)

一种轮胎硫化机故障自诊断控制系统及控制方法

技术领域

本发明涉及轮胎制造技术领域,具体涉及一种轮胎硫化机故障自诊断控制系统及控制方法。

背景技术

硫化是轮胎橡胶制品中最为关键的工艺,胶料硫化制品的质量主要由硫化参数决定,硫化温度是橡胶硫化的关键参数之一,硫化温度主要包括硫化机的温升速度,温度的超调性能以及稳定性。市场上存在硫化机在产品完成硫化时温度不能在规定时间内进入稳态,严重影响产品质量,一旦温度不能达到理想范围内,生产中就会产生连续报废产品,造成极大的经济损失,因此,研究特定客户硫化方法下的轮胎硫化机温控自诊断控制系统具有重要意义。

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