Tar residue recycling device and using method
阅读说明:本技术 一种焦油渣回收利用装置及使用方法 (Tar residue recycling device and using method ) 是由 李景民 邹全荣 杨志军 穆应东 巢美林 谢紫峰 周凌云 邹智华 曾广智 于 2019-05-15 设计创作,主要内容包括:本发明涉及一种焦油渣处理的技术领域,更具体地说,它涉及一种焦油渣回收利用装置及使用方法,其技术方案要点是:包括对称设置于运输带长度方向两侧的四根立柱,四根所述立柱的顶部之间连接有装置平台,所述装置平台底壁与运输带相对应连通设置有下料斗,所述下料斗底部开设有方孔,所述运输带的出料方向上连接有煤塔。本发明具有资源回收利用、减少配合煤用量、节约炼焦煤以及提高了企业经济效益的优点。(The invention relates to the technical field of tar residue treatment, in particular to a tar residue recycling device and a using method, and the technical scheme is as follows: set up in four stands of transport belt length direction both sides including the symmetry, four be connected with the device platform between the top of stand, device platform diapire is provided with down the hopper with the corresponding intercommunication of transport belt, the square hole has been seted up to lower hopper bottom, be connected with the coal tower in the ejection of compact direction of transport belt. The invention has the advantages of recycling resources, reducing the consumption of blended coal, saving coking coal and improving the economic benefit of enterprises.)
1. The utility model provides a tar sediment recycle device which characterized in that: set up in four stands of transport belt length direction both sides including the symmetry, four be connected with the device platform between the top of stand, device platform diapire is provided with down the hopper with the corresponding intercommunication of transport belt, the square hole has been seted up to lower hopper bottom, be connected with the coal tower in the ejection of compact direction of transport belt.
2. The tar residue recycling device according to claim 1, characterized in that: a filter screen is arranged at an opening at the upper part of the discharging hopper.
3. The tar residue recycling device according to claim 2, characterized in that: the lower hopper sets up two, two the lower hopper all is corresponding with the conveyer belt.
4. The tar residue recycling device according to claim 1, characterized in that: the side wall of the device platform is provided with an inclined ladder.
5. The tar residue recycling device according to claim 1, characterized in that: all corner positions on the upper surface of the device platform are vertically connected with supports, and a canopy is connected between the tops of the four supports.
6. The use method of the tar residue recycling device according to any one of claims 1 to 5, characterized by comprising the following steps:
(1) removing tar residues from the bottom of the tar storage tank;
(2) the tar is transported to one side of a tar recycling device through a special loading and unloading vehicle;
(3) blending coal on the conveyer belt for 5-10 minutes, continuously and uniformly paving the blended coal on the conveyer belt, adding tar residues onto the conveyer belt through a filter screen on a blanking hopper by operating personnel, wherein the tar residues account for 5 per mill of the blended coal;
(4) after the transportation belt conveys the tar residue to the coal tower, the tar residue enters a coke oven for coking.
Technical Field
The invention relates to the technical field of tar residue treatment, in particular to a tar residue recycling device and a using method thereof.
Background
With the strict requirements of the national environmental protection regulations, the tar residue is used as solid waste and is not allowed to be discharged outside, and the tar residue needs to be recycled. In the coking production process, coal dust, semicoke and the like carried in coal gas are mixed in coal tar to form lumps with different sizes, and the lumps are called tar residues.
The tar slag is sticky waste slag, mainly comprises coal dust, coke powder, asphalt powder, free carbon generated by pyrolysis at the top of a carbonization chamber, and carbon-containing substances such as porous substances brought by cleaning of an ascending pipe and a gas collecting pipe, polymers of tar and asphalt and the like, is a semi-liquid substance and has viscosity. The content of fixed carbon in the tar residue is about 60%, the content of volatile matters is about 33%, the content of ash is about 4%, the fixed carbon can be combusted to generate heat, and the volatile matters are mainly polycyclic aromatic hydrocarbons. The tar and ammonia water generated by the coke oven enter a tar and ammonia water separation tank, the tar residue deposited at the bottom of the mechanical residue scraping tank is conveyed into the residue scraping tank by a tar residue pump for separation treatment, and the finer-particle tar residue is conveyed to a tar tank of an oil depot along with the tar by a tar pump and is deposited at the bottom of the tar tank.
At present, the process for preparing the briquette by the tar residue is widely adopted in China, the requirement on the quality of the tar residue is high, the tar residue deposited at the bottom of a tar tank is manually cleaned periodically, the tar residue is cleaned once every two years, the cleaning time lasts for about 1-2 months, and the cleaning method comprises the following steps: the tar slag at the bottom of the tar tank is added with coal powder according to 0.5-1 time of coal, the coal powder is dipped in the tar slag at the bottom of the thickened tank, a large amount of coal powder is mixed in the tar slag, the caking property is poor, the treatment requirement of coal blending is not met, the total amount of the tar slag is cleaned by about 600-800 tons every year, a large amount of tar slag is stacked in a coal yard, the tar slag belongs to dangerous waste, and the coal yard stacking does not meet the environmental protection requirement.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a tar residue recycling device and a using method thereof, and the tar residue recycling device has the advantages of recycling resources, reducing the amount of blended coal, saving coking coal and improving the economic benefit of enterprises.
The technical purpose of the invention is realized by the following technical scheme: the tar residue recycling device comprises four upright columns symmetrically arranged on two sides of a conveying belt in the length direction, and four device platforms are connected between the tops of the upright columns, the bottom walls of the device platforms are communicated with the conveying belt correspondingly and are provided with blanking hoppers, square holes are formed in the bottoms of the blanking hoppers, and coal towers are connected to the conveying belt in the discharging direction.
By adopting the technical scheme, after the operating personnel clear up out the tar sediment, the accessible haulage vehicle transports the tar sediment to recycle device one side, with the tar sediment on the car through hopper transport to the conveyer belt down, the cooperation coal has been laid in advance on the conveyer belt, can prevent that the tar sediment from bonding on the conveyer belt, the transportation ejection of compact direction of conveyer belt is associative with the coal tower, directly transport the tar sediment on the conveyer belt to the coal tower and carry out coking recovery, obtain the effective resource recycle of tar sediment, save the cost, and accord with the environmental protection requirement.
The invention is further configured to: a filter screen is arranged at an opening at the upper part of the discharging hopper.
By adopting the technical scheme, the filter screen can filter metal objects or wastes such as shovel handles and the like generated by manual slag removal, and has the function of crushing tar residues.
The invention is further configured to: the lower hopper sets up two, two the lower hopper all is corresponding with the conveyer belt.
By adopting the technical scheme, the single-blanking mode or the multi-blanking mode can be flexibly adjusted according to the treatment capacity of the tar residues, and the working efficiency of recycling the tar residues is improved.
The invention is further configured to: the side wall of the device platform is provided with an inclined ladder.
Through adopting above-mentioned technical scheme, the operation personnel are gone up and down to the inclined ladder convenience, improve the convenience of operation.
The invention is further configured to: all corner positions on the upper surface of the device platform are vertically connected with supports, and a canopy is connected between the tops of the four supports.
By adopting the technical scheme, the tar residues are drenched into rainwater and added into the blended coal to increase the moisture of the coal, so that the quality of the tar residues entering the furnace is influenced, and the canopy has the rainproof and sun-proof functions and can also improve the operating environment of operators.
The invention also provides a use method of the tar residue recycling device, which comprises the following steps:
(1) removing tar residues from the bottom of the tar storage tank;
(2) the tar is transported to one side of a tar recycling device through a special loading and unloading vehicle;
(3) blending coal on the conveyer belt for 5-10 minutes, continuously and uniformly paving the blended coal on the conveyer belt, adding tar residues onto the conveyer belt through a filter screen on a blanking hopper by operating personnel, wherein the tar residues account for 5 per mill of the blended coal;
(4) after the transportation belt conveys the tar residue to the coal tower, the tar residue enters a coke oven for coking.
In conclusion, the invention has the following beneficial effects:
first, the recycling device occupies a small area, is easy to construct, and is simple to operate and easy to produce and operate.
Secondly, the recycling device has good applicability and processing capacity with expansibility;
thirdly, the tar residues can be effectively recycled, and the economic benefit of enterprises is improved.
Drawings
FIG. 1 is a schematic view of the recycling apparatus of this embodiment after the front structure is cut away;
FIG. 2 is an enlarged view at A in FIG. 1;
FIG. 3 is an assembly view showing the overall structure of the recycling apparatus according to this embodiment;
FIG. 4 is a flow chart of tar residue addition.
In the figure: 1. a conveyor belt; 2. an inclined ladder; 3. a device platform; 4. a canopy; 5. a support; 6. a column; 7. a coal tower; 8. a filter screen; 9. feeding a hopper; 10. and (4) square holes.
Detailed Description
The invention is described in detail below with reference to the figures and examples.
As shown in fig. 1 to 3, a tar residue recycling device comprises four upright posts 6 symmetrically arranged on two sides of a conveying belt 1 in the length direction, a device platform 3 is connected between the tops of the four upright posts 6, the bottom wall of the device platform 3 is communicated with the conveying belt 1 correspondingly and is provided with a blanking hopper 9, a square hole 10 is formed in the bottom of the blanking hopper 9, and a coal tower 7 is connected to the conveying belt 1 in the discharging direction. And in order to facilitate construction and tar residue adding operation, the recycling device is arranged between the matched coal crushing process and the coal tower 7, and the belt gallery behind the crusher is positioned on the ground.
Specifically, the opening of the upper part of the lower hopper 9 is provided with the filter screen 8, the lower hopper 9 is provided with two, the two lower hoppers 9 are corresponding to the conveying belt 1, the number of the lower hoppers 9 can be flexibly selected according to the treatment capacity of the tar residues, and the application range of the device body is widened. In order to facilitate the operation of the operator, the side wall of the device platform 3 is provided with an inclined ladder 2. All vertical connections in the position of each angle of device platform 3 upper surface have support 5, are connected with canopy 4 between four support 5 tops.
As shown in fig. 4, a method for using the tar residue recycling device comprises the following steps:
(1) removing tar residues from the bottom of the tar storage tank;
(2) the tar is transported to one side of a tar recycling device through a special loading and unloading vehicle;
(3) blending coal on the conveyer belt for 5-10 minutes, continuously and uniformly paving the blended coal on the conveyer belt, adding tar residues onto the conveyer belt through a filter screen on a blanking hopper by operating personnel, wherein the tar residues account for 5 per mill of the blended coal;
(4) after the conveying belt 1 conveys the tar residues to the coal tower 7, the tar residues enter a coke oven for coking.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
- 上一篇:一种医用注射器针头装配设备
- 下一篇:一种免维护干熄焦焦罐的制备方法