阅读说明：本技术 一种翻斗式蒸茶专用茶盒 (Special tea box of tipping bucket formula steamed tea ) 是由 周国鹏 邵应强 常根生 刘明加 钱洪 辜长春 于 2019-09-06 设计创作，主要内容包括：本发明提供了一种翻斗式蒸茶专用茶盒,属于砖茶生产设备技术领域。茶盒包括上下开口的盒体二,盒体二内固定设置有两块对称分布在盒体二的两个正对的内侧面上的导向板,导向板的外端连接有一弧形曲板,两块弧形曲板之间的盒体二上转动连接有一圆筒,圆筒的周面与两块弧形板适配,圆筒为沿轴线方向开设有一缺口的不完整筒状结构,在扭簧不受外力作用下,圆筒、连接板和弧形曲板三者遮闭盒体二下端开口；销轴上固定设置有一齿轮,每个齿轮的两侧分别设置有至少两个转动连接在盒体二上的轴套,轴套伸出齿轮之外；导向板、弧形曲板和圆筒周面均为网格结构。本发明具有下料彻底、免清洗等优点。(the invention provides a tipping bucket type tea box special for steaming tea, and belongs to the technical field of brick tea production equipment. The tea box comprises a box body II with an upper opening and a lower opening, two guide plates symmetrically distributed on two opposite inner side surfaces of the box body II are fixedly arranged in the box body II, the outer end of each guide plate is connected with an arc-shaped bent plate, a cylinder is rotatably connected on the box body II between the two arc-shaped bent plates, the peripheral surface of the cylinder is matched with the two arc-shaped plates, the cylinder is of an incomplete cylindrical structure with a notch formed in the axis direction, and the cylinder, the connecting plate and the arc-shaped bent plates shield the lower end opening of the box body II when the torsion spring is not subjected to external force; a gear is fixedly arranged on the pin shaft, two sides of each gear are respectively provided with at least two shaft sleeves which are rotatably connected to the second box body, and the shaft sleeves extend out of the gears; the circumferential surfaces of the guide plate, the arc-shaped bent plate and the cylinder are all of grid structures. The invention has the advantages of thorough blanking, no cleaning and the like.)

1. The tipping-bucket type tea box special for steaming tea is characterized in that the tea box (3) comprises a box body II (71) with an upper opening and a lower opening, two guide plates (72) which are symmetrically distributed on two opposite inner side surfaces of the box body II (71) are fixedly arranged in the box body II (71), the outer end of each guide plate (72) is connected with an arc-shaped bent plate (73), the box body II (71) between the two arc-shaped bent plates (73) is rotatably connected with a cylinder (74), the peripheral surface of each cylinder (74) is matched with the two arc-shaped plates, each cylinder (74) is of an incomplete cylindrical structure with a notch formed in the axial direction, two ends of each cylinder (74) are rotatably connected to the box body II (71) through a pin shaft respectively, and a torsion spring which drives the notch of each cylinder (74) to face the upper end opening of the box body is arranged between the box body II (71) and the; the cylinder (74), the connecting plate and the arc-shaped bent plate (73) shield the lower end opening of the second box body (71) when the torsion spring is not under the action of external force; a gear (75) is fixedly arranged on the pin shaft, two sides of each gear (75) are respectively provided with at least two shaft sleeves (76) which are rotatably connected to the second box body (71), and the shaft sleeves (76) extend out of the gear (75); the peripheral surfaces of the guide plate (72), the arc-shaped bent plate (73) and the cylinder (74) are all of grid structures.

Technical Field

The invention belongs to the technical field of brick tea production equipment, and relates to a tipping bucket type tea box special for steaming tea.

Background

In the brick tea production process, it is very key step to evaporate tea, evaporates numerous factors such as the precision of tea time, the play tea opportunity after evaporating tea, the cleanliness of tea box play tea after, directly influences the quality of brick tea and the quality of brick tea, and the tradition evaporates the tea production line and adopts artifical title tea pan feeding, artifical tea pouring, artifical the moving to the suppression transfer chain, and manual operation's non-standardization, uncontrollable nature and difference influence brick tea quality and production efficiency.

The tea steaming production line has the advantages that the tea steaming production line is comprehensively improved and reformed to meet the requirements, the tea steaming time can be adjusted, the tea steaming production line can be accurately fed (the tea leaves after the tea steaming are immediately required to enter a pressing die for pressing, otherwise the temperature is easily reduced, and the tea leaves are overcooked, The mutual viscosity can be reduced, the brick tea is not pressed tightly, the taste is poor, the tea pulp is lost and the like), the full-automatic blanking, the tea box is free from cleaning (can be recycled and reused online) and the like.

Disclosure of Invention

The invention aims to provide a tipping-bucket tea steaming box special for steaming tea, aiming at the problems in the prior art, and the technical problem to be solved by the invention is how to improve the tea steaming efficiency.

The purpose of the invention can be realized by the following technical scheme: the tipping bucket type tea box special for steaming tea is characterized by comprising a box body II with an upper opening and a lower opening, two guide plates symmetrically distributed on two opposite inner side surfaces of the box body II are fixedly arranged in the box body II, the outer end of each guide plate is connected with an arc-shaped bent plate, a cylinder is rotatably connected on the box body II between the two arc-shaped bent plates, the peripheral surface of the cylinder is matched with the two arc-shaped plates, the cylinder is an incomplete cylindrical structure provided with a notch along the axis direction, two ends of the cylinder are respectively rotatably connected to the box body II through a pin shaft, and a torsion spring for driving the notch of the cylinder to face the opening at the upper end of the box body is arranged between the box body II and the pin shaft; the cylinder, the connecting plate and the arc-shaped bent plate cover the opening at the lower end of the box body II when the torsion spring is not under the action of external force; a gear is fixedly arranged on the pin shaft, two sides of each gear are respectively provided with at least two shaft sleeves which are rotatably connected to the second box body, and the shaft sleeves extend out of the gears; the circumferential surfaces of the guide plate, the arc-shaped bent plate and the cylinder are all of grid structures.

The corresponding blanking mechanism comprises a first step surface and a second step surface which are arranged on the lateral supporting rod, the first step surface is matched with the shaft sleeve, the second step surface is matched with the gear, and a rack which can be meshed with the gear is arranged on the second step surface which is positioned above the material receiving hopper.

Under the scheme, the tea box is matched with the blanking mechanism for use, the tea box is supported by the shaft sleeve and the first step surface in the process of moving on the lower fixed track except the material receiving hopper, the bottom supporting rod is not arranged in the scheme, the bottom of the tea box is wide, when the tea box moves to the position of the material receiving hopper, the gear is meshed with the rack, the cylinder rotates, the restoring force of the torsional spring is overcome, the lower end opening of the box body II which is originally closed by the cylinder, the connecting plate and the arc-shaped bent plate is gradually opened, tea leaves in the box body II are poured out, in the pouring-out process, one side edge part of the cylinder moves downwards, the other side edge part moves upwards, the tea leaves are not extruded, the tea leaves are prevented from being blocked at a movable part, the damage of tea leaves caused by extrusion is avoided, the tea leaves in the box body II sequentially break away from the contact with the two arc-shaped bent plates, the whole tea leaves in, the gear is separated from the meshing with the rack, the torsion spring drives the cylinder to reset under the action of restoring force, and the bottom opening of the second box body is closed again.

In the above scheme, the radian of the cylinder is less than 180 degrees, an inclination angle of less than 70 degrees is formed between the side wall of the second guide plate and the side wall of the second box body, and the radian of the arc-shaped bent plate is less than 60 degrees, so that the arrangement has the following advantages: the steam contact area at the bottom of the tea box is greatly increased, the tea steaming efficiency is improved, the tea box running speed can be increased, and the tea steaming efficiency is improved; the arc-shaped bent plate has no dead angle capable of storing tea, no dead angle allowing the tea to be poured out exists between the guide plate and the inner wall of the box body II, the amount of the tea reserved in the tea box is very small, the repeated steaming amount of the tea is small, and the quality of brick tea is improved; the torsion spring acts on the tea box in the instant torque of the torsion spring in the resetting process of the cylinder, and the vibration exists between the cylinder and the tea box, so that the tea leaves remained in the tea box can fall out due to the vibration, and the possibility of the tea leaves adhering in the tea box is further reduced.

Drawings

fig. 1 is a schematic view of the overall structure of an automatic tea steaming production line.

Fig. 2 is a schematic structural diagram of the automatic tea steaming production line after the tea box is taken out.

3 fig. 3 3 3 is 3 a 3 sectional 3 view 3 taken 3 in 3 the 3 direction 3 a 3- 3 a 3 in 3 fig. 3 1 3. 3

Fig. 4 is a schematic structural view of a blanking mechanism in the first embodiment.

Fig. 5 is a schematic structural view of the tea box in the first embodiment.

Fig. 6 is a top view of fig. 5.

Fig. 7 is a schematic view of the blanking mechanism in the second embodiment before blanking.

FIG. 8 is a schematic view showing the blanking mechanism in the second embodiment in a blanking state.

Fig. 9 is a schematic view of the blanking mechanism in the second embodiment before blanking is completed.

Fig. 10 is a schematic view of a blanking mechanism in the second embodiment.

FIG. 11 is a schematic perspective view of a bottom support rod according to a second embodiment.

Fig. 12 is a schematic diagram of the cycle of an automatic tea steaming line.

In the figure, 1, a machine base; 2. a tea steaming box; 21. feeding into a hopper; 22. a receiving hopper; 23. an upper fixed track; 24. a lower fixed rail; 25. a first movable carrier plate; 26. a second movable carrier plate; 27. a bottom support bar; 28. a side support bar; 3. a tea box; 41. a longitudinal circulating push-pull mechanism; 42. a transverse circulating push-pull mechanism; 51. a steam outlet pipe; 52. a water collection part; 53. a drain valve; 54. an exhaust pipe; 61. a first box body; 62. a slide plate; 63. a limiting groove; 64. a blanking push-pull mechanism; 65. a limiting block; 71. a second box body; 72. a guide plate; 73. an arc-shaped bent plate; 74. a cylinder; 75. a gear; 76. a shaft sleeve; 77. a first step surface; 78. a step surface II; 79. a rack; 81. taking over a pipe; 82. an adjusting rod.

Detailed Description

The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.