阅读说明：本技术 一种全自动变压器包纸检测机 (Full-automatic transformer paper-wrapping detection machine ) 是由 杨逢春 于 2019-09-30 设计创作，主要内容包括：本发明涉及变压器生产技术领域,尤其是指一种全自动变压器包纸检测机,包括机架,所述机架上设置有进料机构、第一转移机构、包纸机构、第二转移机构、检测机构以及下料机构,所述进料机构用于传送待包纸的产品,待包纸的产品经由所述第一转移机转移至所述包纸机构处进行包纸,包纸后的产品经由所述第二转移机构转移至所述检测机构处进行产品功能检测,所述下料机构用于回收完成包纸以及检测的产品。本发明提供的一种全自动变压器包纸检测机,可以通过包纸机构自动为产品包纸,并且再经由检测机构检测产品的功能是否正常,从而提高了产品的生产效率以及良率。(The invention relates to the technical field of transformer production, in particular to a full-automatic transformer paper wrapping detection machine which comprises a rack, wherein a feeding mechanism, a first transfer mechanism, a paper wrapping mechanism, a second transfer mechanism, a detection mechanism and a discharging mechanism are arranged on the rack, the feeding mechanism is used for conveying a product to be wrapped with paper, the product to be wrapped with paper is transferred to the paper wrapping mechanism through the first transfer mechanism to be wrapped with paper, the product wrapped with paper is transferred to the detection mechanism through the second transfer mechanism to be subjected to product function detection, and the discharging mechanism is used for recovering the wrapped paper and the detected product. According to the full-automatic transformer paper wrapping detection machine provided by the invention, the product can be automatically wrapped by the paper wrapping mechanism, and whether the function of the product is normal is detected by the detection mechanism, so that the production efficiency and the yield of the product are improved.)

1. The utility model provides a full-automatic transformer package paper detects machine, includes the frame, its characterized in that: be provided with feed mechanism, first transfer mechanism, package paper mechanism, second transfer mechanism, detection mechanism and unloading mechanism in the frame, feed mechanism is used for the conveying to treat the product of package paper, treats the product via of package paper first transfer mechanism shifts to package paper mechanism department carries out package paper, the product via behind the package paper second transfer mechanism shifts to detection mechanism department carries out the product function and detects, unloading mechanism is used for retrieving the completion package paper and detects qualified product.

2. The fully automatic transformer paper wrapping detection machine according to claim 1, characterized in that: the paper wrapping mechanism comprises a paper belt feeding unit fixed on the rack, a rotating chassis rotationally arranged on the rack, a product fixing seat rotationally arranged on the rotating chassis and used for fixing a product, and a first driving unit used for driving the rotating chassis and the product fixing seat to rotate, wherein the first driving unit is arranged at the bottom of the rack.

3. The fully automatic transformer paper wrapping detection machine according to claim 2, characterized in that: the number of the product fixing seats is two, the two product fixing seats are arranged on the rotating chassis at intervals, and the tops of the product fixing seats are provided with clamping grooves for fixing products; the paper wrapping mechanism further comprises a cutting unit arranged on the rack, the cutting unit comprises a first air cylinder and a cutter in driving connection with the output end of the first air cylinder, and the cutter is used for cutting off a paper tape connected between two products.

4. The fully automatic transformer paper wrapping detection machine according to claim 1, characterized in that: the detection mechanism comprises a controller, a moving belt used for moving a product subjected to paper wrapping, a clamping moving unit used for transferring the product subjected to detection, and a connection detection unit arranged at the outlet end of the moving belt, wherein the connection detection unit and the clamping and transferring unit are in signal connection with the controller, and the connection detection unit is used for detecting the product subjected to paper wrapping; the machine frame is provided with a defective product recovery channel, if the product is detected to be unqualified, the clamping moving unit is controlled by the controller to move the unqualified product to the defective product recovery channel, and if the product is detected to be qualified, the clamping moving unit is controlled by the controller to move the qualified product to the blanking mechanism.

5. The fully automatic transformer paper-wrapping detection machine according to claim 4, characterized in that: the feed end that removes the area is provided with first material unit that pushes away, first material unit that pushes away includes first ejector pad and is used for driving first ejector pad round trip movement's second cylinder, it is equipped with the passageway of twisting reverse to remove the area, it is used for upwards overturning 90 with the product to twist reverse the passageway, it touches the hand including setting up two detections in the both sides that remove the area respectively to connect the detecting element, the frame facial make-up is equipped with and is used for driving the third cylinder that detects the hand and be close to or keep away from the removal area.

6. The fully automatic transformer paper-wrapping detection machine according to claim 5, characterized in that: the first material pushing unit is provided with a sound prompter, the sound prompter is in signal connection with the second cylinder, and the sound prompter is used for sounding to prompt when the first pushing block moves.

7. The fully automatic transformer paper-wrapping detection machine according to claim 4, characterized in that: the clamping moving unit comprises a sliding rail fixed on the rack, a first finger cylinder connected with the sliding rail in a sliding mode and a first motor used for driving the first finger cylinder to slide.

8. The fully automatic transformer paper wrapping detection machine according to claim 1, characterized in that: the feeding mechanism comprises a conveying unit for moving a product to be wrapped, a material blocking piece arranged at the discharge end of the conveying unit and an infrared detection piece for detecting whether the product exists at the discharge end of the conveying unit.

9. The fully automatic transformer paper wrapping detection machine according to claim 1, characterized in that: the unloading mechanism includes that product recovery dish, unloading passageway, second push away material unit and third push away the material unit, the second pushes away the material unit and sets up in the second ejector pad of the feed end of unloading passageway and is used for driving the fourth cylinder of second ejector pad round trip movement including the activity, the third pushes away the material unit and includes fifth cylinder and the push pedal of being connected with the output drive of fifth cylinder, the push pedal sets up in one side of unloading passageway, product recovery dish sets up in the opposite side of unloading passageway.

10. The fully automatic transformer paper wrapping detection machine according to claim 1, characterized in that: the first transfer mechanism comprises a second finger cylinder and a second motor used for driving the second finger cylinder to rotate, and the second transfer mechanism comprises a third finger cylinder and a third motor used for driving the third finger cylinder to rotate.

Technical Field

The invention relates to the technical field of transformer production, in particular to a full-automatic transformer paper wrapping detection machine.

Background

The transformer is a device required by a plurality of electronic product devices, and the demand is large, so that how to produce the high-efficiency transformer is particularly important. The assembly of many transformers is now done with corresponding machine equipment. However, in the production process of the transformer, the coil of the transformer or the periphery of the transformer needs to be wrapped with paper, but at present, most of the work flow of the part is completed manually, the efficiency is low, the quality of each transformer cannot be guaranteed to be the same, and the yield of the transformer is low.

Disclosure of Invention

The invention provides a full-automatic transformer paper wrapping detection machine aiming at the problems in the prior art, which can automatically wrap paper for a product through a paper wrapping mechanism and detect whether the function of the product is normal or not through a detection mechanism, thereby improving the production efficiency and the yield of the product.

In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a full-automatic transformer package paper detects machine, be provided with feed mechanism, first transfer mechanism, package paper mechanism, second transfer mechanism, detection mechanism and unloading mechanism in the frame, feed mechanism is used for the conveying to treat the product of package paper, treats the product via of package paper first transfer mechanism shifts to package paper mechanism department carries out package paper, the product via behind the package paper the second transfer mechanism shifts to detection mechanism department carries out the product function and detects, unloading mechanism is used for retrieving the completion package paper and detects qualified product.

Preferably, the paper wrapping mechanism comprises a paper belt feeding unit fixed on the rack, a rotating chassis rotatably arranged on the rack, a product fixing seat rotatably arranged on the rotating chassis and used for fixing a product, and a first driving unit used for driving the rotating chassis and the product fixing seat to rotate, and the first driving unit is arranged at the bottom of the rack.

Preferably, the number of the product fixing seats is two, the two product fixing seats are arranged on the rotating chassis at intervals, and the tops of the product fixing seats are provided with clamping grooves for fixing products; the paper wrapping mechanism further comprises a cutting unit arranged on the rack, the cutting unit comprises a first air cylinder and a cutter in driving connection with the output end of the first air cylinder, and the cutter is used for cutting off a paper tape connected between two products.

Preferably, the detection mechanism comprises a controller, a moving belt for moving the product subjected to paper wrapping, a clamping moving unit for transferring the product subjected to detection, and a connection detection unit arranged at the outlet end of the moving belt, wherein the connection detection unit and the clamping and transferring unit are in signal connection with the controller, and the connection detection unit is used for detecting the product subjected to paper wrapping; the machine frame is provided with a defective product recovery channel, if the product is detected to be unqualified, the clamping moving unit is controlled by the controller to move the unqualified product to the defective product recovery channel, and if the product is detected to be qualified, the clamping moving unit is controlled by the controller to move the qualified product to the blanking mechanism.

Preferably, the feed end that removes the area is provided with first material unit that pushes away, first material unit that pushes away includes first ejector pad and is used for driving first ejector pad round trip movement's second cylinder, it is equipped with the passageway of twisting to remove the area, it is used for upwards overturning 90 with the product to twist reverse the passageway, connect the detecting element including setting up two detection tentacles in the both sides of removing the area respectively, the frame facial make-up is equipped with and is used for the drive to detect and tentacle and is close to or keep away from the third cylinder that removes the area.

Preferably, the first material pushing unit is provided with a sound prompter, the sound prompter is in signal connection with the second cylinder, and the sound prompter is used for sounding to prompt when the first pushing block acts.

Preferably, the clamping and moving unit comprises a slide rail fixed on the frame, a first finger cylinder connected with the slide rail in a sliding manner, and a first motor for driving the first finger cylinder to slide.

Preferably, the feeding mechanism comprises a conveying unit for moving the product to be wrapped, a material blocking member arranged at the discharge end of the conveying unit and an infrared detection member for detecting whether the product is at the discharge end of the conveying unit.

Preferably, unloading mechanism includes that product recovery dish, unloading passageway, second push away the material unit and the third pushes away the material unit, the second pushes away the material unit and sets up in the second ejector pad of the feed end of unloading passageway and is used for driving the fourth cylinder of second ejector pad round trip movement including the activity, the third pushes away the material unit and includes the fifth cylinder and the push pedal of being connected with the output drive of fifth cylinder, the push pedal sets up in one side of unloading passageway, product recovery dish sets up in the opposite side of unloading passageway.

Preferably, the first transfer mechanism comprises a second finger cylinder and a second motor for driving the second finger cylinder to rotate, and the second transfer mechanism comprises a third finger cylinder and a third motor for driving the third finger cylinder to rotate.

The invention has the beneficial effects that:

according to the full-automatic transformer paper wrapping detection machine provided by the invention, a first transfer mechanism transfers a product on a feeding mechanism to a paper wrapping mechanism for automatic paper wrapping, then a second transfer mechanism transfers the product which finishes paper wrapping to a detection mechanism for function detection, and if the function is normal, the product is sent to a discharging mechanism for recycling. The full-automatic transformer paper wrapping detection machine can automatically wrap paper for a product, and the function detection of the product is carried out after the paper wrapping is finished, so that the finally finished product is ensured to have higher yield, the labor cost is saved, and the production efficiency is greatly improved.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of the rotary chassis and the product fixing seat of the invention.

Fig. 3 is a schematic structural view of the twisting duct of the present invention.

The reference numerals in fig. 1 to 3 include:

1-a frame, 2-a feeding mechanism, 21-a conveying unit, 22-a material blocking member, 23-an infrared detection member, 3-a first transfer mechanism, 31-a second finger cylinder, 32-a second motor, 4-a paper wrapping mechanism, 41-a paper tape feeding unit, 42-a rotating chassis, 43-a product fixing seat, 45-a clamping groove, 46-a cutting unit, 47-a first cylinder, 48-a cutter, 5-a second transfer mechanism, 51-a third finger cylinder, 52-a third motor, 6-a detection mechanism, 61-a moving belt, 62-a clamping moving unit, 63-a connection detection unit, 64-a defective product recovery channel, 611-a first push block, 612-a second cylinder, 613-a twisting channel, 614-a sound prompter, 621-a slide rail, 622-a first finger cylinder, 623-a first motor, 631-a detection feeler, 632-a third cylinder, 7-a blanking mechanism, 71-a product recovery disc, 72-a blanking channel, 73-a second pushing unit, 74-a third pushing unit, 731-a second push block, 732-a fourth cylinder, 741-a fifth cylinder and 742-a push plate.

Detailed Description

In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention. The present invention is described in detail below with reference to the attached drawings.

The full-automatic transformer paper wrapping detection machine provided by the embodiment comprises a rack 1, as shown in fig. 1, wherein a feeding mechanism 2, a first transfer mechanism 3, a paper wrapping mechanism 4, a second transfer mechanism 5, a detection mechanism 6 and a discharging mechanism 7 are arranged on the rack 1, and the feeding mechanism 2 is used for conveying a product to be wrapped with paper; the product to be wrapped with paper is transferred to the paper wrapping mechanism 4 through the first transfer mechanism 3 to be wrapped with paper, the product wrapped with paper is transferred to the detection mechanism 6 through the second transfer mechanism 5 to be subjected to product function detection, and the blanking mechanism 7 is used for recovering the finished wrapped paper and detecting qualified products.

Specifically, the working process of the invention is as follows: the product of waiting to wrap paper is removed by feed mechanism 2 earlier, and when the product removed feed mechanism 2's discharge end, the product on with feed mechanism 2 shifts to wrapping paper mechanism 4 by first transfer mechanism 3 and carries out automatic paper wrapping, and the product that will finish wrapping paper is shifted to detection mechanism 6 by second transfer mechanism 5 and is carried out the function and detect, if the function is normal, then send the product to unloading mechanism 7 and retrieve. The full-automatic transformer paper wrapping detection machine can automatically wrap paper for a product, and the function detection of the product is carried out after the paper wrapping is finished, so that the finally finished product is ensured to have higher yield, the labor cost is saved, and the production efficiency is greatly improved.

As shown in fig. 1 and 2, the paper wrapping mechanism 4 includes a paper feeding unit 41 fixed on the frame 1, a rotating chassis 42 rotatably disposed on the frame 1, a product fixing seat 43 rotatably disposed on the rotating chassis 42 and used for fixing a product, and a first driving unit (not shown in the figure) for driving the rotating chassis 42 and the product fixing seat 43 to rotate; the first driving unit is arranged at the bottom of the frame 1; the number of the product fixing seats 43 is two, the two product fixing seats 43 are arranged on the rotating chassis 42 at intervals, preferably, the two product fixing seats 43 are symmetrically arranged on the rotating chassis 42 by taking the center point of the rotating chassis as a symmetric center, and the tops of the product fixing seats 43 are provided with clamping grooves 45 for fixing products; the paper wrapping mechanism 4 further comprises a cutting unit 46 arranged on the machine frame 1, the cutting unit 46 comprises a first air cylinder 47 and a cutter 48 in driving connection with the output end of the first air cylinder 47, and the cutter 48 is used for cutting off a paper tape connected between two products. Preferably, the first driving unit includes three motors, one of the motors is used for driving the fixing base 42 to rotate, and the other two motors are used for driving the two product fixing bases 43 to rotate independently; the paper tape feeding unit 41 may be a conventional stand that can lift up a paper tape roll.

specifically, the first transfer mechanism 3 transfers the product at the discharge end of the feeding mechanism 2 to a clamping groove 45 on a product fixing seat 43, so that the product is fixed in the clamping groove 45, then attaches a paper tape to one side of a product close to a paper tape feeding unit 41, drives the first product fixing seat 43 attached with the paper tape to rotate for a circle through a first driving unit, so that the product is wrapped by the paper tape, then drives a rotating chassis 42 to rotate for 180 degrees through the first driving unit, then attaches the product on a second product fixing seat 43 to the paper tape, drives a cutter 48 to cut the paper tape at the middle of the two products through a first air cylinder 47, and drives the second product fixing seat 43 to rotate for a circle through the first driving unit, so that the second product is wrapped by the paper tape; meanwhile, the second transfer mechanism 5 transfers the first paper tape-wrapped product to the detection mechanism 6 for detection, and the first transfer mechanism 3 places the paper to be wrapped on the feeding mechanism 2 on the first product fixing seat 43 again, so that after the second product is wrapped, the rotary chassis 42 can be rotated by 180 degrees continuously to wrap the product, the working process is repeated, the product can be continuously and automatically wrapped, and the working efficiency is effectively improved.

According to the full-automatic transformer paper wrapping detection machine provided by the embodiment, as shown in fig. 1, the detection mechanism 6 includes a controller (not shown in the figure), a moving belt 61 for moving a product subjected to paper wrapping, a clamping moving unit 62 for transferring the product subjected to detection, and a connection detection unit 63 disposed at an outlet end of the moving belt 61, wherein the connection detection unit 63 and the clamping moving unit are in signal connection with the controller, and the connection detection unit 63 is used for detecting the product subjected to paper wrapping; the frame 1 is provided with a defective product recovery channel 64, if the product detection is unqualified, the controller controls the clamping moving unit 62 to move the unqualified product to the defective product recovery channel 64, and if the product detection is qualified, the controller controls the clamping moving unit 62 to move the qualified product to the blanking mechanism 7.

Specifically, the product that accomplishes the package paper shifts to the removal area 61 via the second transfer mechanism 5 on, the product on the removal area 61 is placed in a row and is removed, when the product moved the discharge end of removal area 61, then whether normal by the function that connects detecting element 63 to detect the product, if the product is qualified, then controller control centre gripping mobile unit 62 shifts qualified product to unloading mechanism 7, if the product is unqualified, then controller control centre gripping mobile unit 62 shifts unqualified product to in the unqualified product recovery channel 64, thereby can sort out qualified product, prevent to sell out the unqualified product of function.

As shown in fig. 1 and fig. 3, a first pushing unit (not labeled in the figures) is disposed at a feeding end of the moving belt 61, the first pushing unit includes a first pushing block 611 and a second cylinder 612 for driving the first pushing block 611 to move back and forth, the moving belt 61 is provided with a twisting channel 613, the twisting channel 613 is used for turning a product upwards by 90 °, the connection detecting unit 63 includes two detecting contactors 631 respectively disposed at two sides of the moving belt 61, and the rack 1 is provided with a third cylinder 632 for driving the detecting contactors 631 to approach or leave the moving belt 61; the first material pushing unit is provided with a sound prompter 614, the sound prompter 614 is in signal connection with the second cylinder 612, and the sound prompter 614 is used for sounding to prompt when the first pushing block 611 acts.

Specifically, the products are placed in a row on the moving belt 61, the second cylinder 612 drives the first pushing block 611 to push forwards, and the distance of pushing each time is the width of one product, so that each product can be kept and detected at the connecting detection unit 63; in addition, the product in this embodiment has two rows of pins, so both sides of the moving belt 61 are provided with the detection tentacles 631, which facilitate the simultaneous connection of the two rows of pins for detection, and the pins of the product are in a horizontally placed state during the paper wrapping process, so that the product needs to be turned over during the detection, the pins face up, which facilitates the detection, so that the product moves through the twisting channel 613, as shown in fig. 1 and 3, the product is turned over 90 ° during the movement along the twisting channel 613, and thus the pins of the product face up and can be connected with all the pins through the detection tentacles 631 for function detection. The sound prompter 614 is arranged to give out a prompt sound when the first pushing block 611 acts, so that the staff can know the current working state of the machine conveniently. This remove area 61 and connect the detecting element 63 cooperation and can realize carrying out the detection and the letter sorting of product fully automatically, further improvement the production efficiency and the yield of product.

In the fully automatic transformer paper wrapping detection machine provided by this embodiment, as shown in fig. 1, the clamping moving unit 62 includes a sliding rail 621 fixed on the frame 1, a first finger cylinder 622 slidably connected to the sliding rail 621, and a first motor 623 for driving the first finger cylinder 622 to slide.

Specifically, when the product is detected to be qualified, the controller (not shown) starts the first motor 623 to drive the first finger cylinder 622 to move so as to clamp up the qualified product and move the qualified product to the blanking mechanism 7, and if the product is detected to be unqualified, the controller controls the first motor 623 to drive the first finger cylinder 622 to clamp up the unqualified product and move the unqualified product to the defective product recovery channel 64. This centre gripping mobile unit 62 simple structure, and can separately retrieve the product automatically, saved the cost of labor, improve work efficiency.

According to the full-automatic transformer paper wrapping detection machine provided by the embodiment, as shown in fig. 1, the feeding mechanism 2 includes a conveying unit 21 for moving a product to be wrapped, a material blocking member 22 disposed at a discharging end of the conveying unit 21, and an infrared detection member 23 for detecting whether the product is at the discharging end of the conveying unit 21.

Specifically, the conveying unit 21 may adopt a structure of a conveyor belt or the like of the prior art, and the products move side by side on the conveying unit 21, so that the first transfer mechanism 3 can accurately grip and transfer the single product; when the product moves to the discharge end of the conveying unit 21, the product is blocked by the blocking piece 22 and cannot move forward continuously, and after the first transfer mechanism 3 clamps and transfers the foremost product, the rest product moves forward continuously under the conveying of the conveying unit 21 until the product abuts against the blocking piece 22; an infrared detection piece 23 is arranged for detecting whether the material blocking piece 22 is abutted by a product, if not, the conveying unit 21 is indicated that no product exists, and then the worker is informed that the product needs to be added continuously.

According to the full-automatic transformer paper wrapping detection machine provided by this embodiment, as shown in fig. 1, the blanking mechanism 7 includes a product recovery disc 71, a blanking channel 72, a second material pushing unit 73 and a third material pushing unit 74, the second material pushing unit 73 includes a second pushing block 731 movably disposed at a feeding end of the blanking channel 72 and a fourth cylinder 732 for driving the second pushing block 731 to move back and forth, the third material pushing unit 74 includes a fifth cylinder 741 and a pushing plate 742 drivingly connected to an output end of the fifth cylinder 741, the pushing plate 742 is disposed at one side of the blanking channel 72, the product recovery disc 71 is disposed at the other side of the blanking channel 72, and a moving direction of the second pushing block 731 is perpendicular to a moving direction of the pushing plate 742.

Specifically, the detected products are placed on the blanking channel 72 one by one, and after each product is placed, the second pushing block 731 pushes the product to move forward by a distance of one product under the driving of the fourth air cylinder 732; promote the product antedisplacement to make the product place in a row on unloading passageway 72, when the product quantity on unloading passageway 72 reached the setting value, then fifth cylinder 741 drive push plate 742 removes, pushes away the product recovery dish 71 simultaneously with a row of product on unloading passageway 72, thereby can guarantee the orderly range of product on the product recovery dish 71, the follow-up packing of being convenient for.

According to the full-automatic transformer paper wrapping detection machine provided by the embodiment, as shown in fig. 1, the first transfer mechanism 3 includes a second finger cylinder 31 and a second motor 32 for driving the second finger cylinder 31 to rotate, and the second transfer mechanism 5 includes a third finger cylinder 51 and a third motor 52 for driving the third finger cylinder 51 to rotate.

Specifically, the second motor 32 drives the second finger cylinder 31 to rotate, and the third motor 52 rotates the third finger cylinder 51, so that the product can be taken and placed quickly, and the efficiency and the precision are both effectively improved.

Although the present invention has been described with reference to the above preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.