阅读说明：本技术 一种高精度直角扁钢连轧工艺方法 (High-precision right-angle flat steel continuous rolling process method ) 是由 孙晶 尹志香 于 2019-09-26 设计创作，主要内容包括：本发明涉及扁钢生产技术领域,具体是一种高精度直角扁钢连轧工艺方法,采用平-立孔型系统连续式轧机进行轧制,包括以下步骤：1)将钢坯粗轧成圆钢；2)依次经过K7椭圆孔展宽-K6平辊展宽-K5一次立轧成型-K4平辊展宽-K3平辊展宽-K2二次立轧孔成型-K1平辊成成品；其中分配各道次压下量为：K7+K6的总压下量35-40mm,K5压下量10-14mm,K4+K3的总压下量15-22mm,K2的压下量5-8mm,K1压下量3-5mm；其中K5孔型的槽底凸度f为2-3mm、槽底宽度b<Sub>k</Sub>比来料厚度小2-3mm、侧壁斜度y为6°-8°；K2孔型的槽底凸度f为0.5-0.7mm、槽底宽度b<Sub>k</Sub>比来料厚度小1-2mm、侧壁斜度y为6°-8°；采用本发明轧制的扁钢,圆角半径小于2mm,同时高度及宽度的精度较高。(The invention relates to the technical field of flat steel production, in particular to a high-precision right-angle flat steel continuous rolling process method, which adopts a flat-vertical hole type system continuous rolling mill to roll and comprises the following steps: 1) roughly rolling the steel billet into round steel; 2) sequentially widening by K7 elliptical holes, widening by K6 flat rolls, forming by K5 one-time vertical rolling, widening by K4 flat rolls, widening by K3 flat rolls, forming by K2 two-time vertical rolling holes, and forming by K1 flat rolls to obtain a finished product; wherein the distributed reduction of each pass is as follows: the total reduction of K7+ K6 is 35-40mm, the reduction of K5 is 10-14mm, the total reduction of K4+ K3 is 15-22mm, the reduction of K2 is 5-8mm, and the reduction of K1 is 3-5 mm; wherein the convexity f of the groove bottom of the K5 hole type is 2-3mm, and the width b of the groove bottom k The thickness of the material is 2-3mm smaller than that of the incoming material, and the inclination y of the side wall is 6-8 degrees; the convexity f of the groove bottom of the K2 hole type is 0.5-0.7mm, the width b of the groove bottom k the thickness of the material is 1-2mm smaller than that of the incoming material, and the inclination y of the side wall is 6-8 degrees; the radius of the fillet of the flat steel rolled by the invention is less than 2mm, and the precision of the height and the width of the flat steel is higherHigh.)

1. A high-precision right-angle flat steel continuous rolling process method is characterized by comprising the following steps: the method adopts a flat-vertical hole type system continuous rolling mill for rolling, and comprises the following steps:

1) Roughly rolling the steel billet into round steel;

2) Sequentially widening by K7 elliptical holes, widening by K6 flat rolls, forming by K5 one-time vertical rolling, widening by K4 flat rolls, widening by K3 flat rolls, forming by K2 two-time vertical rolling holes, and forming by K1 flat rolls to obtain a finished product; wherein the distributed reduction of each pass is as follows: the total reduction of K7+ K6 is 35-40mm, the reduction of K5 is 10-14mm, the total reduction of K4+ K3 is 15-22mm, the reduction of K2 is 5-8mm, and the reduction of K1 is 3-5 mm; wherein the convexity f of the groove bottom of the K5 hole type is 2-3mm, and the width b of the groove bottom_kThe thickness of the material is 2-3mm smaller than that of the incoming material, and the inclination y of the side wall is 6-8 degrees; the convexity f of the groove bottom of the K2 hole type is 0.5-0.7mm, the width b of the groove bottom_kThe thickness of the material is 1-2mm smaller than that of the incoming material, and the inclination y of the side wall is 6-8 degrees.

Technical Field

The invention relates to the technical field of flat steel production, in particular to a high-precision right-angle flat steel continuous rolling process method.

Background

the flat steel is one of the simplest varieties in the production of section steel, the section of the flat steel is rectangular, and the specification is represented by the thickness H multiplied by the width B. GB/T702-2017 hot-rolled steel bar size, appearance, weight and allowable deviation stipulates the allowable deviation of the size of the hot-rolled flat steel, the hot-rolled flat steel is divided into 1 group and 2 groups, and the 1 group has higher precision requirement. Taking the precision of a 1 group of 22mm × 102mm flat steels as an example, the allowable deviation of the width of the flat steels is-1.83 to +0.81mm, the allowable deviation of the thickness of the flat steels is-0.55 to +0.22mm, the fillet radius r is not taken as a basis for delivery inspection, and the precision requirement of some industries on the fillet radius is higher in practical use, the smaller the requirement is, the better the requirement is, the more the fillet radius is, the better the fillet radius r tends to be, but the current production process of the flat steels cannot meet the requirement that the fillet radius r is less than 2 mm.

Disclosure of Invention

The invention aims to solve the problem that the conventional flat steel production process cannot meet the requirement that the fillet radius r is less than 2mm, and provides a high-precision right-angle flat steel continuous rolling process method.

The specific scheme of the invention is as follows: a high-precision right-angle flat steel continuous rolling process method is characterized by comprising the following steps: the method adopts a flat-vertical hole type system continuous rolling mill for rolling, and comprises the following steps:

1) Roughly rolling the steel billet into round steel;

2) Sequentially widening by K7 elliptical holes, widening by K6 flat rolls, forming by K5 one-time vertical rolling, widening by K4 flat rolls, widening by K3 flat rolls, forming by K2 two-time vertical rolling holes, and forming by K1 flat rolls to obtain a finished product; wherein the distributed reduction of each pass is as follows: the total reduction of K7+ K6 is 35-40mm, the reduction of K5 is 10-14mm, the total reduction of K4+ K3 is 15-22mm, the reduction of K2 is 5-8mm, and the reduction of K1 is 3-5 mm; wherein the convexity f of the groove bottom of the K5 hole type is 2-3mm, and the width b of the groove bottom_kThe thickness of the material is 2-3mm smaller than that of the incoming material, and the inclination y of the side wall is 6-8 degrees; the convexity f of the groove bottom of the K2 hole type is 0.5-0.7mm, the width b of the groove bottom_kThe thickness of the material is 1-2mm smaller than that of the incoming material, and the inclination y of the side wall is 6-8 degrees.

the reason for setting this process flow is as follows: in order to ensure good side edge quality and dimensional accuracy in the width direction, the pressing amount of K1 is controlled to be 3-5mm, and widening deformation is reduced; the screw reduction of the K2 vertical rolling hole is controlled to be 5-8mm, and the effects of regulating the width and four corners are achieved; k3 and K4 mainly have a broadening effect, the total reduction of two passes is controlled to be 15-22mm, and the single-pass reduction is redistributed according to the bearing condition of the motor; the rolling reduction of the K5 vertical rolling hole is controlled to be about 10-14mm, the side and four corner states are improved through a larger rolling reduction, and the pressure of the K2 vertical rolling hole is reduced. K6 and K7 also play a role in widening, and the total reduction of two passes is controlled to be 35-40mm so as to ensure the large reduction of K5.

The width b of the groove bottom, the inclination y of the side wall and the convexity f of the groove bottom in the vertical rolling hole type design are very important, and the key for determining the precision of the right-angle flat steel finished product is.

The bottom of the vertical rolling hole is made into convexity which is a margin for the width of the next pass, so that two side surfaces of a finished product rolled in the last pass are flat and straight, the corner is sharp, and the value of the convexity is related to the position of the vertical rolling hole. The pass rolling reduction of the finished product is about 3-5mm, and the width is about 0.5-0.7mm, so the convexity of K2 is controlled to be 0.5-0.7 mm; two flat rolling passes are carried out after the K5, and the convexity value of the rolled piece is 2-3mm, so that a relatively straight appearance can be obtained after the rolled piece is pressed down by a plurality of flat rollers, and the rolled piece is favorable for contacting four corners of a K2 vertical rolling pass.

to obtain better side and four corner quality, the matching of the incoming material thickness and the groove bottom width is very important, the phenomenon of corner fullness or corner collapse can occur when the matching is improper, the side quality can also be poor, the incoming material thickness is slightly larger than the groove bottom width, the incoming material thickness of K2 is 1-2mm larger than the groove bottom width, and the incoming material thickness of K5 is 2-3mm larger than the groove bottom width.

And if the inclination of the side wall is too large, the side wall can not well clamp the rolled piece, so that the rolled piece cannot smoothly enter a next rolling mill due to torsion, and the inclination of the side wall is preferably controlled to be about 6-8 degrees.

To obtain better corner quality, the vertical rolling hole needs to adopt large reduction, and particularly, the pure right angle is obtained more favorably when the reduction of K5 is larger. In order to ensure that the reduction of K2 should be increased by K3 and K4 rolling mills or enlarged by K5 rolled pieces; in order to ensure the reduction of K5, the reduction of K6 and K7 rolling mills or K8 and the previous rolled piece should be increased.

Compared with the prior art, the invention has the following advantages: the steel product of the invention has the contour dimension precision reaching the design level, and the thickness deviation is controlled to be +/-0.2 mm, the width deviation is controlled to be +/-0.3 mm, and the four corners R are controlled to be 1.5-2 mm through inspection, thereby meeting the requirements of users.

Drawings

FIG. 1 is a process flow diagram of the present invention;

FIG. 2 is a schematic view of the structure of the vertical pass of the present invention.

Detailed Description