Honing machine honing liquid magnetic filter

文档序号:1700736 发布日期:2019-12-13 浏览:29次 中文

阅读说明:本技术 一种珩磨机珩磨液磁性过滤器 (Honing machine honing liquid magnetic filter ) 是由 薛卫东 王亚红 陈庆 张海航 张金 廖劲松 王建红 王建华 刘红艳 石宪峰 李伟 于 2019-09-03 设计创作,主要内容包括:本发明提出一种珩磨液磁性过滤器,包括:箱体、流径延长结构、多个磁性柱和箱盖,箱体上端开口,箱体包括依次相连续的进液区、过滤区和出液区,出液区伸入珩磨机的出液口的下方,过滤区包括入液侧和出液侧,进液区与过滤区的入液侧的下部相连通,过滤区的出液侧与出液区的上部相连通,出液区中设置有出液口;流径延长结构设置在过滤区内,并连通过滤区的入液侧和出液侧;多个磁性柱竖向固定在过滤区的底面上,并在过滤区中均匀分布;箱盖扣合在箱体中的过滤区和出液区上方。本发明的珩磨机珩磨液磁性过滤器有效控制住了珩磨液的滤后清洁度,保障了珩磨机珩磨缸套的表面粗糙度,延长了加工件的使用寿命。(the invention provides a magnetic filter for honing liquid, which comprises: the honing machine comprises a box body, a flow path extending structure, a plurality of magnetic columns and a box cover, wherein the upper end of the box body is provided with an opening, the box body comprises a liquid inlet area, a filtering area and a liquid outlet area which are sequentially continuous, the liquid outlet area extends into the lower part of a liquid outlet of the honing machine, the filtering area comprises a liquid inlet side and a liquid outlet side, the liquid inlet area is communicated with the lower part of the liquid inlet side of the filtering area, the liquid outlet side of the filtering area is communicated with the upper part of the liquid outlet area, and the liquid outlet area is internally provided with a; the flow path extending structure is arranged in the filtering area and connected with the liquid inlet side and the liquid outlet side of the filtering area in parallel; the magnetic columns are vertically fixed on the bottom surface of the filtering area and are uniformly distributed in the filtering area; the box cover is buckled above the filtering area and the liquid outlet area in the box body. The honing machine honing liquid magnetic filter effectively controls the filtered cleanliness of the honing liquid, ensures the surface roughness of the honing cylinder sleeve of the honing machine and prolongs the service life of a machined part.)

1. A honing liquid magnetic filter for filtering honing liquid of a honing machine is characterized by comprising:

the honing machine comprises a box body, wherein the upper end of the box body is provided with an opening, the box body comprises a liquid inlet area (1), a filtering area (2) and a liquid outlet area (3) which are sequentially continuous, the liquid outlet area (3) extends into the lower part of a liquid outlet of the honing machine, the filtering area (2) comprises a liquid inlet side and a liquid outlet side, the liquid inlet area (1) is communicated with the lower part of the liquid inlet side of the filtering area (2), the liquid outlet side of the filtering area (2) is communicated with the upper part of the liquid outlet area (3), and a liquid outlet (301) is arranged in the liquid outlet area (3);

A flow path extension structure arranged within the filtration zone (2) and communicating the liquid inlet side and the liquid outlet side of the filtration zone (2);

The magnetic columns (4) are vertically fixed on the bottom surface of the filtering area (2) and are uniformly distributed in the filtering area (2); and

the box cover (8), box cover (8) lock is in the box filter area (2) with go out liquid district (3) top.

2. the honing machine honing liquid magnetic filter of claim 1, wherein the flow path extending structure comprises a plurality of upper baffles (5) and a plurality of overflow plates (6), wherein the upper edges of the upper baffles (5) are higher than the upper edges of the overflow plates (6), the lower edges of the upper baffles (5) are separated from the bottom surface of the tank body, the lower edges of the overflow plates (6) are connected with the bottom surface of the tank body, the upper edges of the overflow plates (6) are lower than the rim of the tank body, and the upper baffles (5) and the overflow plates (6) are arranged in a staggered manner.

3. Honing machine honing liquid magnetic filter according to claim 2, characterized in that the liquid inlet zone (1) is separated from the liquid inlet side of the filter zone (2) by an upper baffle (5), and the liquid outlet zone (3) is separated from the liquid outlet side of the filter zone (2) by an overflow plate (6).

4. a honing machine cold zone liquid magnetic filter according to claim 3, characterized in that the bottom surface of the liquid inlet zone (1) is laterally provided with a corrugated plate (7).

5. The honing machine honing liquid magnetic filter according to claim 3, wherein the number of the liquid outlet zones (3) is two, and the two liquid outlet zones (3) are distributed on both sides of the filter zone (2).

6. The honing machine honing liquid magnetic filter of claim 5, wherein the cross section of the filtering zone (2) is in a T-shaped structure, and the filtering zone is divided into a first filtering zone, a second filtering zone, a third filtering zone, a fourth filtering zone, a fifth filtering zone and a sixth filtering zone by a plurality of the upper baffles (5) and a plurality of the overflow plates (6), two side edges of the first filtering zone, the second filtering zone and the third filtering zone are vertically aligned, two sides of the fourth filtering zone are provided with the overflow plates (6), the fifth filtering zone and the sixth filtering zone are distributed on two sides of the fourth filtering zone, and two liquid outlet zones (3) are respectively connected with the liquid outlet sides of the fifth filtering zone and the sixth filtering zone.

7. The honing machine honing liquid magnetic filter of claim 1, wherein the flow path extending structure comprises a plurality of left baffles and a plurality of right baffles, the lower edges and the left edges of the left baffles are connected with the left side of the box body, the upper edges are higher than the upper edges of the overflow plates (6), the lower edges of the upper baffles (5) are separated from the bottom surface of the box body, the lower edges of the overflow plates (6) are connected with the bottom surface of the box body, the upper edges of the overflow plates (6) are lower than the frame of the box body, and the upper baffles (5) and the overflow plates (6) are arranged in a staggered manner.

8. The honing machine honing liquid magnetic filter according to any one of claims 1 to 7, wherein the liquid outlet (301) of the liquid outlet zone (3) is a floor drain hole which is in direct or indirect communication with a honing liquid pipeline of the honing machine through a buried channel.

Technical Field

The invention belongs to the field of fine filtration of honing machine honing liquid, and particularly relates to a magnetic filter for honing machine honing liquid.

Background

the honing machine is the last key equipment for manufacturing the slurry pump cylinder sleeve in our unit, and has the functions of honing the inner hole of the finely turned cylinder sleeve, ensuring the surface roughness of the inner hole wall, meeting the technical requirements of product delivery and prolonging the service life of the product. When the honing machine is used for processing the inner hole wall of the cylinder sleeve, a large amount of metal chips are ground by the grinding head, and the honing liquid not only has the function of cooling the temperature of a grinding working surface, but also can wash away iron chip abrasive particles in the honing process. The metal abrasive particles which are ground down are doped in the honing liquid and are recycled after being filtered. The original filter of the honing machine filters honing liquid by adopting a filter paper filtering mode, and the filter is arranged on the left side of the honing machine main body and is 1.5 meters away from the working surface. When the cylinder sleeve is processed, the honing liquid which naturally flows out flows into the filter through the channel of the honing liquid under the honing worktable, because of the limitation of the integral design structure of the honing machine, the channel is about 2 meters in length and moves in a Z shape, and 4 upright posts are arranged in the middle, therefore, the scrap iron in the honing liquid can be precipitated in each dead angle of the channel in advance due to complex and slow flow to gradually form a weir plug, and meanwhile, the filter cloth type filter designed by a manufacturer is used in practice, and the filtering effect is general. In order to ensure the honing quality of the cylinder sleeve, an operator has to clean the honing liquid circulation channel frequently and replace filter cloth and honing liquid frequently, so that time and cost are saved.

Disclosure of Invention

In view of the above, it is an object of the present invention to provide a honing machine honing liquid magnetic filter for overcoming the above problems or at least partially solving or alleviating the above problems.

the invention provides a honing liquid magnetic filter, which is used for filtering honing liquid of a honing machine and comprises the following components:

The honing machine comprises a box body, wherein the upper end of the box body is provided with an opening, the box body comprises a liquid inlet area, a filtering area and a liquid outlet area which are sequentially continuous, the liquid outlet area extends into the lower part of a liquid outlet of the honing machine, the filtering area comprises a liquid inlet side and a liquid outlet side, the liquid inlet area is communicated with the lower part of the liquid inlet side of the filtering area, the liquid outlet side of the filtering area is communicated with the upper part of the liquid outlet area, and a liquid outlet is arranged in the liquid outlet area;

A flow path extension structure disposed within the filtration zone and communicating a liquid inlet side and a liquid outlet side of the filtration zone;

The magnetic columns are vertically fixed on the bottom surface of the filtering area and are uniformly distributed in the filtering area; and

And the box cover is buckled above the filtering area and the liquid outlet area in the box body.

The honing machine honing liquid magnetic filter of the invention can also have the following characteristics:

Preferably, the flow path extending structure comprises a plurality of upper baffles and a plurality of overflow plates, the upper edges of the upper baffles are higher than the upper edges of the overflow plates, the lower edges of the upper baffles are separated from the bottom surface of the box body, the lower edges of the overflow plates are connected with the bottom surface of the box body, the upper edges of the overflow plates are lower than the frame of the box body, and the upper baffles and the overflow plates are arranged in a staggered manner.

Preferably, the liquid inlet area is separated from the liquid inlet side of the filtering area by an upper baffle plate, and the liquid outlet area is separated from the liquid outlet side of the filtering area by an overflow plate.

Preferably, the bottom surface of the liquid inlet area is transversely provided with a corrugated plate.

Preferably, the number of the liquid outlet areas is two, and the two liquid outlet areas are distributed on two sides of the filtering area.

Preferably, the cross section of filtering zone is T shape structure, by a plurality of overhead gage and a plurality of the overflow plate divide into first filtration subregion, second filtration subregion, third filtration subregion, fourth filtration subregion, fifth filtration subregion and sixth filtration subregion, and the both sides border of first filtration subregion, second filtration subregion and third filtration subregion is vertical aligns, and the both sides of fourth filtration subregion are the overflow plate, and fifth filtration subregion and sixth filtration subregion distribute in the both sides of fourth filtration subregion, two go out the liquid district respectively with the play liquid side of fifth filtration subregion and sixth filtration subregion.

Preferably, the flow path extending structure comprises a plurality of left baffles and a plurality of right baffles, the lower edge and the left edge of each left baffle are connected with the left side of the box, the upper edge of each left baffle is higher than the upper edge of the corresponding overflow plate, the lower edge of each upper baffle is separated from the bottom surface of the box, the lower edge of each overflow plate is connected with the bottom surface of the box, the upper edge of each overflow plate is lower than the frame of the box, and the upper baffles and the overflow plates are arranged in a staggered manner.

Preferably, the liquid outlet of the liquid outlet area is a floor drain hole, and the floor drain hole is directly or indirectly communicated with the honing liquid pipeline of the honing machine through a buried channel.

The invention has the beneficial effects that:

The honing machine honing liquid magnetic filter provided by the invention has the advantages that the structure is simple, the cost is low, the grinding dust mixed in the honing liquid can be effectively precipitated and adsorbed by the flow path extending structure and the magnetic column, the honing liquid channel is kept smooth, the filtered cleanliness of the honing liquid is effectively controlled, the surface roughness of a honing cylinder sleeve of the honing machine is ensured, and the service life of a machined part is prolonged. Furthermore, the labor intensity of daily maintenance of operators is reduced.

Drawings

Fig. 1 is a schematic block diagram of the overall structure of a case of an embodiment of the honing machine honing liquid magnetic filter of the invention;

3 FIG. 3 2 3 is 3 a 3 cross 3- 3 sectional 3 view 3 at 3 A 3- 3 A 3 of 3 the 3 case 3 of 3 FIG. 3 1 3; 3

Fig. 3 is a corresponding view of the case and the cover of fig. 2.

In the above figures: 1 a liquid inlet area; 101, a deslagging port; 2 a filtering area; 3 a liquid outlet area; a liquid outlet 301; 4 a magnetic column; 5, an upper baffle plate; 6, an overflow plate; 7 corrugated plates; 8 case covers.

The present invention will be described in further detail with reference to the accompanying drawings and examples.

Detailed Description

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