阅读说明：本技术 一种橡胶的低耗能制造工艺 (low-energy-consumption manufacturing process of rubber ) 是由 岳荣花 于 2019-09-10 设计创作，主要内容包括：本发明公开了一种橡胶的低耗能制造工艺,该方法以乙烯、丙烯为原材料,以异戊二烯为补强剂,以环丙烷和环丁烷为溶解气体,以3,3,5,7,7-五甲基-1,2,4-三环氧己烷为硫化剂制成橡胶；使制作出的橡胶具有较好的绝缘性能,仅使用较少的电能即可制成品质优良的橡胶材料,具有一定的经济效益和社会效益。(The invention discloses a low-energy-consumption manufacturing process of rubber, which takes ethylene and propylene as raw materials, isoprene as a reinforcing agent, cyclopropane and cyclobutane as dissolved gases and 3,3,5,7, 7-pentamethyl-1, 2, 4-trioxyhexane as a vulcanizing agent to prepare the rubber; the prepared rubber has better insulating property, can be prepared into rubber materials with excellent quality only by using less electric energy, and has certain economic and social benefits.)

1. a low-energy-consumption rubber manufacturing process is characterized by comprising the following steps of:

(1) weighing 30-40 parts of isoprene, 30-40 parts of ethylene and 20-30 parts of propylene according to the weight parts;

(2) Mixing the raw materials prepared in the step (1), putting the mixture into a condensation kettle, continuously introducing dissolved gas, and fully stirring until the raw materials are dissolved into mucilage;

(3) putting the fully dissolved mucilage obtained in the step (2) into a vulcanizing tank for vulcanization, and continuously introducing hydrogen sulfide gas for assistance in the vulcanization process;

(4) Shaping and curing the rubber vulcanized in the step (3);

(5) putting the rubber solidified in the step (4) into a leaching chamber, and repeatedly leaching for 5 minutes by using leaching solution;

(6) And (5) drying the washed rubber in the step (5) in a drying oven at 100 ℃ to finish the manufacture.

2. The process for producing a rubber with low power consumption as claimed in claim 1, wherein the dissolved gas in the step (2) is a mixture of 10 to 20 parts of cyclopropane and 5 to 10 parts of cyclobutane.

3. the process for preparing a rubber with low energy consumption as claimed in claim 2, wherein the vulcanizing agent in the vulcanizing tank in the step (3) is 3,3,5,7, 7-pentamethyl-1, 2, 4-trioxohexane.

4. A process for manufacturing a rubber with low power consumption as claimed in claim 2 or 3, wherein the leacheate in the step (5) is 3% hydrogen peroxide solution.

Technical Field

the invention relates to the field of manufacturing methods of rubber materials, in particular to a low-energy-consumption manufacturing process of rubber.

Background

rubber is an extremely important material in both daily life and industrial production, and is widely used in various aspects of life. The rubber production technology in the prior art is mature day by day, and the produced rubber has excellent quality but still has the technical defect of high energy consumption.

disclosure of Invention

in view of the problems of the prior art, the invention aims to provide a low-energy-consumption rubber manufacturing process, which can simply and conveniently produce rubber with low energy consumption.

In order to achieve the purpose, the invention adopts the technical scheme that: a low-energy-consumption rubber manufacturing process is characterized by comprising the following steps of:

(1) Weighing 30-40 parts of isoprene, 30-40 parts of ethylene and 20-30 parts of propylene according to the weight parts;

(2) mixing the raw materials prepared in the step (1), putting the mixture into a condensation kettle, continuously introducing dissolved gas, and fully stirring until the raw materials are dissolved into mucilage;

(3) putting the fully dissolved mucilage obtained in the step (2) into a vulcanizing tank for vulcanization, and continuously introducing hydrogen sulfide gas for assistance in the vulcanization process;

(4) shaping and curing the rubber vulcanized in the step (3);

(5) Putting the rubber solidified in the step (4) into a leaching chamber, and repeatedly leaching for 5 minutes by using leaching solution;

(6) putting the rubber washed in the step (5) into a drying oven at 100 ℃ for drying, and finishing the manufacture;

Preferably, the dissolved gas in the step (2) is formed by mixing 10-20 parts of cyclopropane and 5-10 parts of cyclobutane.

preferably, the vulcanizing agent in the vulcanizing tank in the step (3) is 3,3,5,7, 7-pentamethyl-1, 2, 4-trioxane.

preferably, the eluent in the step (5) is a 3% hydrogen peroxide solution.

In the preparation process of the rubber, ethylene and propylene are used as raw materials, isoprene is added into the ingredients to be used as a reinforcing agent, dissolved gas is used for carrying out dissolution polymerization, and the rubber material with excellent quality can be prepared by using less electric energy, so that the rubber material has certain economic benefit and social benefit.

Drawings

FIG. 1 is a process flow diagram of the present invention;

Detailed Description

The present invention will be described in further detail with reference to examples.