Cloth leveling machine, cloth leveling all-in-one machine and cloth leveling method

文档序号:1705400 发布日期:2019-12-13 浏览:17次 中文

阅读说明:本技术 一种布料整平机、布料整平一体机和布料整平方法 (Cloth leveling machine, cloth leveling all-in-one machine and cloth leveling method ) 是由 王龙 龚军 陈顺德 邢万庆 方贵基 张细刚 于 2019-09-20 设计创作,主要内容包括:本发明涉及建筑机械领域,公开一种布料整平机、布料整平一体机和布料整平方法。其中布料整平机包括料浆容器,料浆容器被配置为将料浆摊铺于布料区域;检测组件,被配置为检测布料区域内的料浆的水平度;振捣机构,与料浆容器连接,振捣机构被配置为将布料区域内的料浆振实,并根据检测组件的检测结果调整振捣角度,以使检测组件检测的水平度达到预设值。本发明能够振实料浆及自动调节振实料浆的水平度。(The invention relates to the field of construction machinery, and discloses a cloth leveling machine, a cloth leveling all-in-one machine and a cloth leveling method. Wherein the cloth leveler includes a slurry tank configured to level a slurry at the cloth area; a detecting component configured to detect the levelness of the slurry in the cloth area; and the vibrating mechanism is connected with the slurry container, is configured to tap the slurry in the distribution area and adjusts the vibrating angle according to the detection result of the detection assembly so as to enable the levelness detected by the detection assembly to reach a preset value. The invention can compact the slurry and automatically adjust the levelness of the compact slurry.)

1. a cloth leveling machine, comprising:

a slurry container (2), the slurry container (2) being configured to enable slurry to be spread over a distribution area;

a detecting component configured to detect a levelness of the slurry within the cloth area;

The vibrating mechanism is connected with the slurry container (2), and is configured to vibrate the slurry in the material distribution area and adjust a vibrating angle according to a detection result of the detection assembly so that the levelness detected by the detection assembly reaches a preset value.

2. the cloth screed of claim 1, wherein the vibrating mechanism comprises:

the vibrating plate (3) is arranged at the bottom of the slurry container (2) and is used for compacting the slurry; and

The vibrating motor is fixedly connected with the vibrating plate (3), and the vibrating motor can drive the vibrating plate (3) to vibrate along the longitudinal direction.

3. The cloth screed of claim 2, further comprising:

an adjusting mechanism configured to adjust an angle between the vibrating plate (3) and a surface of the cloth area to adjust a vibrating angle.

4. The cloth screed of claim 3, wherein the adjustment mechanism comprises:

two linear driving pieces (5), the both ends that the edge of vibrating plate (3) was arranged with cloth advancing direction vertically direction are articulated respectively have one linear driving piece (5), linear driving piece (5) are configured to the adjustment the height of vibrating plate (3) corresponding one end.

5. A cloth levelling machine according to any one of claims 1-4, characterized in that the detection assembly comprises:

the distance measuring device comprises a distance measuring device (4), wherein the distance measuring device (4) is arranged on two sides of the slurry container (2) which are arranged in the direction vertical to the cloth advancing direction, and the distance measuring device (4) faces the cloth area.

6. A cloth levelling machine according to any one of claims 1-4, characterized in that the slurry vessel (2) is provided with a slurry outlet (22);

A material separating screw shaft (7) extending along the transverse direction is rotationally arranged in the slurry container (2), and the rotating directions of blades extending from the axial middle part to the two ends on the material separating screw shaft are opposite.

7. the cloth screed of any of claims 1-4, further comprising:

a screed plate (6) provided below the slurry container (2), the screed plate (6) being configured to screed the slurry compacted by the vibrating mechanism.

8. the cloth screed of claim 1, further comprising:

And one end of the tail end connecting mechanism is connected with the slurry container (2), and the other end of the tail end connecting mechanism is connected with a moving mechanism capable of driving the cloth leveling machine (1) to move.

9. the utility model provides a cloth flattening all-in-one which characterized in that includes:

A cloth levelling machine (1) according to any one of claims 1-8;

And the moving mechanism is connected with the cloth leveling machine (1) and is used for driving the cloth leveling machine (1) to move.

10. Cloth levelling machine according to claim 9, characterized in that the moving mechanism is configured to drive the cloth levelling machine (1) up and down and horizontal movement.

11. The cloth flattening machine of claim 10, wherein the moving mechanism comprises:

the cloth leveling machine comprises a truss (10) which is arranged along the transverse direction, and the cloth leveling machine (1) is connected to the truss (10) in a sliding mode along the transverse direction;

The climbing frame (11) is arranged along the longitudinal direction, the truss (10) is connected to the climbing frame (11) in a longitudinal rotating mode, and the climbing frame (11) is configured to be capable of driving the truss (10) to ascend and descend.

12. the cloth flattening all-in-one of claim 10, further comprising:

The discharging end of the feeding mechanism is connected with the cloth leveling machine (1) to move synchronously.

13. The cloth flattening all-in-one of claim 12, further comprising:

Mounting seat (15), cloth evener (1) with the discharge end all install in mounting seat (15), the moving mechanism drive mounting seat (15) go up and down and horizontal migration.

14. cloth levelling machine according to claim 13, characterized in that the cloth levelling machine (1) is adjustable in its longitudinal distance from the mounting base (15); and/or the angle of the cloth levelling machine (1) towards the cloth area is adjustable.

15. cloth levelling aggregate according to claim 14, characterized in that the mounting base (15) is connected with the cloth levelling machine (1) by a first telescopic rod (9), which first telescopic rod (9) is longitudinally extending and telescopic to adjust the longitudinal distance of the cloth levelling machine (1) from the mounting base (15).

16. cloth levelling all-in-one machine according to claim 15, characterized in that the upper end of the first telescopic rod (9) is hinged with the mounting seat (15), and the lower end is fixedly connected with the cloth levelling machine (1);

cloth flattening all-in-one still includes:

A second telescopic rod (14), one end of the second telescopic rod (14) with a point between the two ends of the first telescopic rod (9) is articulated, the other end of the second telescopic rod (14) is articulated with the mounting seat (15), and the second telescopic rod (14) can stretch out and draw back to adjust the angle of the cloth evener (1) towards the cloth area.

17. The cloth leveling method is characterized in that a cloth leveling machine (1) is used for leveling slurry, the cloth leveling machine (1) comprises a detection assembly and a vibrating mechanism, and the cloth leveling method comprises the following steps:

spreading the slurry on a cloth area;

the detection assembly detects the levelness of the slurry in the cloth area;

And the vibrating mechanism is used for compacting the slurry in the material distribution area and adjusting a vibrating angle according to a detection result of the detection assembly so as to enable the levelness detected by the detection assembly to reach a preset value.

18. The cloth flattening method of claim 17, wherein the spreading the slurry over a cloth area comprises the steps of:

the feeding mechanism spreads the slurry in a material distribution area; or

the cloth leveling machine (1) further comprises a slurry container (2), the slurry is provided to the slurry container (2) by the feeding mechanism, and the slurry is paved in a cloth area by the slurry container (2).

19. a cloth flattening method according to claim 18, characterized in that said spreading of the slurry by the slurry container (2) over a cloth area comprises the steps of:

the rotating material separating screw shaft (7) applies acting force to the slurry falling from the slurry container (2) and shifts the slurry from the middle to two ends of the material separating screw shaft (7);

The moving mechanism drives the slurry container (2) to move in the material distribution area, and the slurry uniformly spread by the material separating screw shaft (7) flows out of the slurry outlet (22) to the material distribution area.

20. The cloth leveling method according to claim 17, wherein the vibrating mechanism vibrates the slurry on the cloth area, and the adjusting the vibrating angle according to the detection result of the detecting member specifically comprises the steps of:

a vibrating plate (3) on the vibrating mechanism vibrates the slurry in the material distribution area through longitudinal vibration;

the detection assembly detects the levelness of the vibrated slurry;

The cloth leveling machine further comprises an adjusting mechanism, and the adjusting mechanism adjusts the heights of the two ends of the vibrating plate (3) according to the result measured by the detection assembly.

21. The cloth leveling method of claim 17, wherein the detecting of the levelness by the detecting assembly reaching a predetermined value further comprises:

And the screeding plate (6) screeds the compacted slurry.

22. The cloth flattening method of claim 18, wherein the spreading of the slurry by the slurry container (2) over a cloth area specifically comprises:

The moving mechanism moves the cloth leveling machine (1) to a cloth starting point position;

the moving mechanism drives the material distribution leveling machine (1) to move above a material distribution area, and simultaneously the slurry in the slurry container (2) flows out.

23. The cloth leveling method of claim 17, wherein the vibrating mechanism further comprises, before vibrating the slurry in the cloth region:

the first telescopic rod (9) telescopically drives the cloth leveling machine (1) to move to a leveling position along the longitudinal direction.

24. The cloth leveling method of claim 17, wherein the vibrating mechanism further comprises, before vibrating the slurry in the cloth region:

the second telescopic rod (14) telescopically drives the cloth leveling machine (1) to rotate to face the cloth area at a preset angle.

Technical Field

The invention relates to the technical field of construction machinery, in particular to a cloth leveling machine, a cloth leveling all-in-one machine and a cloth leveling method.

Background

The cloth leveling machine is a construction equipment mainly used for leveling various materials of base course and surface course in the building field, and the various systems are mutually matched to complete the cloth leveling work.

At present, a cloth leveling machine is operated by manual driving, the cloth speed and the cloth quality are influenced by manpower, the labor intensity of operators is high, and the dust environment of a construction site can cause certain damage to human bodies.

How to eliminate the influence of human factors, improve the automation degree and quality of cloth leveling, avoid the injury of operators and solve the technical problems of the technical personnel in the field

disclosure of Invention

based on the above, the present invention aims to:

the cloth leveling machine is provided, and can be used for compacting slurry and automatically adjusting the levelness of the compacted slurry;

a cloth flattening all-in-one machine can automatically cloth and compact slurry.

In order to achieve the purpose, the invention adopts the following technical scheme:

a cloth leveling machine comprising:

A slurry container configured to spread a slurry over a distribution area;

a detecting component configured to detect a levelness of the slurry within the cloth area;

the vibrating mechanism is connected with the slurry container and is configured to tap the slurry in the material distribution area and adjust a vibrating angle according to a detection result of the detection assembly so that the levelness detected by the detection assembly reaches a preset value.

Further, the vibrating mechanism includes:

The vibrating plate is arranged at the bottom of the slurry container; and

the vibrating motor is fixedly connected with the vibrating plate and can drive the vibrating plate to vibrate along the longitudinal direction.

Further, the cloth leveling machine further includes:

an adjustment mechanism configured to adjust an included angle between the vibrating plate and a surface of the cloth area to adjust a vibrating angle.

further, the adjustment mechanism includes:

the vibrating plate comprises two linear driving pieces, wherein two ends of the vibrating plate, which are arranged in the direction vertical to the cloth advancing direction, are respectively hinged with one linear driving piece, and the linear driving pieces are configured to adjust the height of one corresponding end of the vibrating plate.

further, the detection assembly includes:

the distance measuring device comprises distance measuring devices, wherein the distance measuring devices are arranged on two sides of the slurry container, which are arranged in the direction vertical to the cloth advancing direction, and the distance measuring devices face the cloth area.

Further, a slurry outlet is arranged on the slurry container;

The material separating screw shaft is arranged in the slurry container in a rotating mode and extends along the transverse direction, the rotating directions of blades extending from the middle to the two ends in the axial direction on the material separating screw shaft are opposite, the material separating screw shaft is in transmission connection with a rotating motor, and the rotating motor drives the material separating screw shaft to rotate, so that the slurry flowing out of the slurry outlet is more uniform in the axial direction of the material separating screw shaft.

Further, still include:

a screed plate disposed below the slurry container, the screed plate configured to screed the slurry compacted by the vibrating mechanism.

Further, the cloth leveling machine further includes:

And one end of the tail end connecting mechanism is connected with the slurry container, and the other end of the tail end connecting mechanism is connected with a moving mechanism capable of driving the cloth leveling machine to move.

still a cloth flattening all-in-one includes:

the above cloth leveling machine;

And the moving mechanism is connected with the cloth leveling machine and is used for driving the cloth leveling machine to move.

further, the moving mechanism is configured to drive the cloth leveler to move up and down and to move horizontally.

further, the moving mechanism includes:

The truss is arranged along the transverse direction, and the cloth leveling machine is connected to the truss in a transverse sliding mode;

the climbing frame is arranged along the longitudinal direction, the truss is connected to the climbing frame in a longitudinal rotating mode, and the climbing frame is configured to drive the truss to lift.

further, cloth flattening all-in-one still includes:

And the discharge end of the feeding mechanism is connected with the cloth leveling machine to move synchronously.

Further, cloth flattening all-in-one still includes:

The cloth leveling machine and the discharge end are installed on the mounting seat, and the moving mechanism drives the mounting seat to lift and horizontally move.

further, the longitudinal distance between the cloth leveling machine and the mounting base is adjustable; and/or the angle of the cloth levelling machine towards the cloth area is adjustable.

Furthermore, the mounting seat is connected with the cloth leveling machine through a first telescopic rod, and the first telescopic rod can stretch out and draw back to adjust the longitudinal distance between the cloth leveling machine and the mounting seat.

Furthermore, the upper end of the first telescopic rod is hinged with the mounting seat, and the lower end of the first telescopic rod is fixedly connected with the cloth leveling machine;

Cloth flattening all-in-one still includes:

The one end of second telescopic link with a point between first telescopic link both ends is articulated, the other end of second telescopic link with the mount pad is articulated, the second telescopic link can stretch out and draw back in order to adjust cloth evener is towards the regional angle of cloth.

the cloth leveling method comprises the following steps:

spreading the slurry in a distribution area;

The detection assembly detects the levelness of the slurry in the material distribution area;

and the vibrating mechanism is used for compacting the slurry in the material distribution area and adjusting a vibrating angle according to a detection result of the detection assembly so as to enable the levelness detected by the detection assembly to reach a preset value.

Further, the step of spreading the slurry on the distribution area comprises the following steps:

The feeding mechanism spreads the slurry in a distribution area; or

The cloth leveling machine further comprises a slurry container, the slurry is provided for the slurry container by the feeding mechanism, and the slurry is paved in a cloth area by the slurry container.

further, the spreading the slurry in a material distribution area by the slurry container comprises the following steps:

The rotating material separating screw shaft applies acting force to the slurry falling from the slurry container, and the slurry is shifted from the middle to two ends of the material separating screw shaft;

The moving mechanism drives the slurry container to move in the material distribution area, and the slurry evenly spread by the material distributing spiral shaft flows out of the slurry outlet to the material distribution area.

Further, the step of compacting the slurry on the material distribution area by the vibrating mechanism and adjusting the vibrating angle according to the detection result of the detection assembly specifically comprises the following steps:

The vibrating plate on the vibrating mechanism vibrates the slurry in the material distribution area through longitudinal vibration;

The detection assembly detects the levelness of the vibrated slurry;

The cloth leveling machine further comprises an adjusting mechanism, and the adjusting mechanism adjusts the heights of the two ends of the vibrating plate according to the result measured by the detection assembly.

Further, the detecting module detects a levelness reaching a preset value, and the detecting module further comprises:

And ironing the compacted slurry by an ironing plate.

Further, the spreading the slurry in a distribution area by the slurry container specifically comprises:

The moving mechanism moves the cloth leveling machine to a cloth starting point position;

the moving mechanism drives the material distribution leveling machine to move above the material distribution area, and simultaneously, the slurry in the slurry container flows out.

Further, before the vibrating mechanism vibrates the slurry in the material distribution area, the vibrating mechanism further includes:

the first telescopic rod drives the cloth leveling machine to move to the leveling position along the longitudinal direction in a telescopic mode.

Further, before the vibrating mechanism vibrates the slurry in the material distribution area, the vibrating mechanism further includes:

the second telescopic rod drives the cloth leveling machine to stretch and drive to rotate so as to face the cloth area at a preset angle.

The invention has the beneficial effects that:

the vibrating mechanism in the cloth leveling machine can vibrate the slurry flowing out of the slurry outlet through self vibration, and can automatically adjust the vibrating angle of the vibrating mechanism according to the levelness of the slurry measured by the detection component in real time, so that the levelness of the vibrated slurry is automatically adjusted.

The cloth leveling all-in-one machine provided by the invention comprises a moving mechanism and a cloth leveling machine, wherein the moving mechanism drives the cloth leveling machine to move, and the cloth leveling machine distributes cloth to a cloth area and tamps slurry while moving, so that the cloth area can be automatically distributed and tamps the slurry.

Drawings

in order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments of the present invention will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the contents of the embodiments of the present invention and the drawings without creative efforts.

FIG. 1 is a schematic view of a cloth leveling machine provided in accordance with an exemplary embodiment;

FIG. 2 is a schematic view of a cloth leveling machine provided in accordance with an exemplary embodiment;

FIG. 3 is a cross-sectional view of a cloth screed provided in accordance with an exemplary embodiment;

FIG. 4 is a top view of a cloth screed provided in accordance with an exemplary embodiment;

fig. 5 is a schematic view of a cloth leveling machine provided in the second embodiment.

in the figure:

1. A cloth leveling machine; 2. a slurry container; 21. a slurry inlet; 22. a slurry outlet; 3. vibrating a plate; 4. a range finder; 5. a linear drive; 6. a screed plate; 7. a material-separating screw shaft; 8. a screw drive; 9. a first telescopic rod; 10. a truss; 11. climbing a frame; 111. a first stage; 112. a second stage; 12 a discharge pipe; 13. a feed pipe; 14. a second telescopic rod; 15. a slider; 16. and a balancing weight.

Detailed Description

In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

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