阅读说明：本技术 一种焊管收料盘料机构 (Welded tube collecting and coiling mechanism ) 是由 王永明 于 2019-09-23 设计创作，主要内容包括：本发明提供一种焊管收料盘料机构,包括导向轮组、角度调节装置和收料机构,所述导向轮组包括若干对沿直线排列的导向轮,一对导向轮之间形成通过焊管的通道；所述角度调节装置设置在所述导向轮组的后方一侧,所述收料机构设置在所述导向轮组的后方另一侧；所述导向轮组尾端的一对导向轮中,靠近收料机构一侧的导向轮为调节轮,所述调节轮可向收料机构一侧调整移动；所述角度调节装置包括推杆机构、轨道座、安装在轨道座的轨道上的滑块、安装在所述滑块上的顶轮,所述轨道的延伸方向朝向所述收料机构,所述推杆机构的推杆端可驱动所述滑块沿所述轨道做直线往复运动,所述顶轮的高度与所述调节轮的高度一致。该焊管收料盘料机构具有自动成圆、收料高效、结构简单的优点。(The invention provides a welded pipe receiving and coiling mechanism which comprises a guide wheel set, an angle adjusting device and a receiving mechanism, wherein the guide wheel set comprises a plurality of pairs of guide wheels which are arranged along a straight line, and a channel for passing through a welded pipe is formed between the pair of guide wheels; the angle adjusting device is arranged on one side of the rear part of the guide wheel set, and the material receiving mechanism is arranged on the other side of the rear part of the guide wheel set; the material receiving mechanism is arranged on the front end of the material receiving mechanism, and the material receiving mechanism is arranged on the front end of the material receiving mechanism; angle adjusting device includes push rod mechanism, track seat, installs slider on the track of track seat, installs top wheel on the slider, orbital extending direction orientation receiving mechanism, push rod mechanism's push rod end can drive the slider is followed the track is sharp reciprocating motion, the height of top wheel with the highly uniform of regulating wheel. The welded pipe receiving and coiling mechanism has the advantages of automatic rounding, high receiving efficiency and simple structure.)

1. The utility model provides a welded tube receives material coiling mechanism which characterized in that: the device comprises a guide wheel set, an angle adjusting device and a material receiving mechanism, wherein the guide wheel set comprises a plurality of pairs of guide wheels which are arranged along a straight line, and a channel for passing through a welded pipe is formed between the pair of guide wheels; the angle adjusting device is arranged on one side of the rear part of the guide wheel set, and the material receiving mechanism is arranged on the other side of the rear part of the guide wheel set; the material receiving mechanism is arranged on the front end of the material receiving mechanism, and the material receiving mechanism is arranged on the front end of the material receiving mechanism; angle adjusting device includes push rod mechanism, track seat, installs slider on the track of track seat, installs top wheel on the slider, orbital extending direction orientation receiving mechanism, push rod mechanism's push rod end can drive the slider is followed the track is sharp reciprocating motion, the height of top wheel with the highly uniform of regulating wheel.

2. The welded tube receiving and coiling mechanism of claim 1, wherein: the walking direction of the sliding block is vertical to the arrangement direction of the guide wheel sets.

3. The welded pipe receiving and coiling mechanism as claimed in claim 1 or 2, wherein: the wheel surface of each guide wheel is provided with a groove matched with the welded pipe.

4. The welded tube receiving and coiling mechanism of claim 3, wherein: the adjusting direction of the adjusting wheel is vertical to the guiding direction of the guiding wheel set.

5. The welded pipe collecting and coiling mechanism as claimed in claim 1, 2 or 4, wherein: the material receiving mechanism comprises a material receiving disc, a base, a speed reducing motor, traveling wheels and a hand push rod, wherein the material receiving disc is installed on the base through a rotating shaft, the speed reducing motor drives the material receiving disc to rotate, the traveling wheels are installed at four corners of the bottom end of the base, and the hand push rod is installed on one side of the base; the periphery of the material receiving plate is provided with a fence, the top of the fence is provided with an annular material receiving groove, and the outer side edge of the material receiving groove is higher than the inner side edge.

6. The welded tube receiving and coiling mechanism of claim 5, wherein: the winding plate is provided with a plurality of winding grooves, and the outer ends of the winding grooves extend to the periphery of the winding plate and are open.

7. The welded tube receiving and coiling mechanism of claim 6, wherein: and a quick socket for supplying power to the speed reducing motor is arranged on the base.

8. The welded tube receiving and coiling mechanism of claim 6, wherein: the left and right sides of base is provided with spacing long limit.

9. The welded pipe receiving and coiling mechanism as claimed in claim 1 or 2, wherein: the angle adjusting device also comprises a reset sensor which is arranged corresponding to the sliding block so as to determine whether the sliding block is reset or not.

10. The welded pipe receiving and coiling mechanism as claimed in claim 1 or 2, wherein: the angle adjusting mechanism is used for circumferential locking the locking mechanism of track seat makes the track seat only stays the degree of freedom with the same moving direction of slider, is equipped with the regulation benchmark board corresponding to the track seat, one side of track seat is fixed with the regulating plate, adjust the benchmark board with connect through adjusting bolt between the regulating plate, adjusting bolt's regulation direction with the slip direction of slider is unanimous, adjusting bolt's one end sets up the handle.

Technical Field

The invention relates to equipment used in a welded pipe receiving process, in particular to a welded pipe receiving and coiling mechanism.

Background

The welded pipe is received and is rolled up into the disk usually, and the overlapping in proper order of a ring, forms the disk-shaped structure of ring that piles up, conveniently transports and packs.

In the coiling process, the action of the first loop is most important, the action is usually formed by artificial traction, and because the forming of the welded pipe belongs to high-speed forming and the welded pipe moves 3-4 meters or even higher per second, the danger is high when a worker operates, once the welded pipe cannot be firmly gripped, the welded pipe is thrown at a high speed, people are easily injured, and the consequence is serious.

Therefore, the automatic requirement of the material receiving ring forming action is high, the difficulty is high, at present, a product simulating the action of a human hand by means of a mechanical mobile phone is provided, but the action is seemingly simple, a plurality of fine actions are actually needed to be matched, the realization difficulty is high, the manufacturing cost is high, and the product has no economic value corresponding to a welded pipe manufacturer.

In order to solve the above problems, people are always seeking an ideal technical solution.

Disclosure of Invention

The invention aims to overcome the defects of the prior art, and provides a welded pipe receiving coiling mechanism which is automatic in rounding, efficient in receiving and simple in structure.

In order to achieve the purpose, the invention adopts the technical scheme that: a welded pipe receiving and coiling mechanism comprises a guide wheel set, an angle adjusting device and a receiving mechanism, wherein the guide wheel set comprises a plurality of pairs of guide wheels which are linearly arranged, and a channel passing through a welded pipe is formed between the pair of guide wheels; the angle adjusting device is arranged on one side of the rear part of the guide wheel set, and the material receiving mechanism is arranged on the other side of the rear part of the guide wheel set; the material receiving mechanism is arranged on the front end of the material receiving mechanism, and the material receiving mechanism is arranged on the front end of the material receiving mechanism; angle adjusting device includes push rod mechanism, track seat, installs slider on the track of track seat, installs top wheel on the slider, orbital extending direction orientation receiving mechanism, push rod mechanism's push rod end can drive the slider is followed the track is sharp reciprocating motion, the height of top wheel with the highly uniform of regulating wheel.

Basically, the walking direction of the sliding block is vertical to the arrangement direction of the guide wheel set.

Basically, the wheel surface of each guide wheel is provided with a groove matched with the welded pipe.

The receiving mechanism comprises a receiving disc, a base, a speed reducing motor, walking wheels and a hand push rod, wherein the receiving disc is installed on the base through a rotating shaft, the speed reducing motor drives the receiving disc to rotate, the walking wheels are installed at four corners of the bottom end of the base, and the hand push rod is installed on one side of the base; the periphery of the material receiving plate is provided with a fence, the top of the fence is provided with an annular material receiving groove, and the outer side edge of the material receiving groove is higher than the inner side edge.

Basically, the angle adjusting device further comprises a reset sensor, and the reset sensor is arranged corresponding to the sliding block to determine whether the sliding block is reset or not.

Basically, the push rod mechanism is an electric push rod or a motor screw rod mechanism or a pneumatic push rod.

Compared with the prior art, the invention has outstanding substantive characteristics and remarkable progress, and particularly has the following advantages:

1. the regulating wheel in the guide wheel set tail end pair of guide wheels, last but guide wheel and the apical wheel of being close to receiving agencies one side in the second to last guide wheel, the ring profile is confirmed to the three point circle, then during the welded tube got into receiving agencies, the realization was received the material, and the action of bending the cyclization can be accomplished to this process need not the participation of people's hand, avoids the risk that manual operation brought, and degree of automation is higher, and efficiency is also higher.

2. In the material receiving mechanism, in order to receive materials better, a material receiving groove is designed at the top of the fence, so that the height of the fall between the top wheel and the material receiving groove is reduced, and the problem of deformation caused by overlarge fall is solved; the outside border of recess is higher than inboard border, is in order to let the welded tube receive the material can follow inboard border after the certain degree and fall into the receipts charging tray, and the inboard purpose that sets up the border is in order to let the welded tube when just going into receipts material recess, can carry out the backstop when the head incurving of welded tube, avoids the deformation excessively, keeps receiving the material stably.

Drawings

FIG. 1 is a schematic structural view of a welded pipe receiving and coiling mechanism according to the present invention.

FIG. 2 is a schematic structural view of the receiving mechanism of the present invention.

FIG. 3 is a schematic structural view of the receiving mechanism of the present invention.

In the figure: 1. a guide wheel set; 2. an angle adjusting device; 2-1, a push rod mechanism; 2-2, a rail seat; 2-3, sliding block; 2-4. a top wheel; 2-5, adjusting the reference plate; 2-6, adjusting plate; 2-7, adjusting the bolt; 3. a material receiving mechanism; 3-1, receiving a material disc; 3-2. a base; 3-3, a speed reducing motor; 3-4. fence; 3-5, a material receiving groove; 3-6, outer edge; 3-7, inner edge; 4. a guide wheel; 5. an adjustment wheel; 6. a material receiving motor; 7. a rope winding groove; 8. and limiting the long edge.

Detailed Description

The technical solution of the present invention is further described in detail by the following embodiments.

As shown in fig. 1-3, a welded pipe receiving and coiling mechanism comprises a guide wheel set 1, an angle adjusting device 2 and a receiving mechanism 3, wherein the guide wheel set 1 comprises a plurality of pairs of guide wheels 4 which are arranged along a straight line, a groove matched with a welded pipe is arranged on the wheel surface of each guide wheel 4, and a channel for passing through the welded pipe is formed between the pair of guide wheels 4; the angle adjusting device 2 is arranged on one side of the rear part of the guide wheel set 1, and the material receiving mechanism 3 is arranged on the other side of the rear part of the guide wheel set 1; in a pair of guide wheels 4 at the tail end of the guide wheel set 1, the guide wheel close to one side of the material receiving mechanism 3 is an adjusting wheel 5, the adjusting wheel 5 can adjust and move towards one side of the material receiving mechanism 3, and the specific direction is vertical to the arrangement direction of the guide wheel set 1; the angle adjusting device 2 comprises a push rod mechanism 2-1, a track seat 2-2, a sliding block 2-3 arranged on a track of the track seat, and a top wheel 2-4 arranged on the sliding block 2-3, the extending direction of the track faces the material receiving mechanism 3, the push rod end of the push rod mechanism 2-1 can drive the sliding block 2-3 to do linear reciprocating motion along the track, and the height of the top wheel 2-4 is consistent with that of the adjusting wheel.

The material receiving mechanism 3 comprises a material receiving disc 3-1, a base 3-2, a speed reducing motor 3-3, traveling wheels and a hand push rod, wherein the material receiving disc 3-1 is installed on the base 3-2 through a rotating shaft, the speed reducing motor 3-3 drives the material receiving disc to rotate, the traveling wheels are installed at four corners of the bottom end of the base, and the hand push rod is installed on one side of the base; the periphery of the material receiving plate is provided with a fence 3-4, the top of the fence is provided with an annular material receiving groove 3-5, and the outer side edge 3-6 of the material receiving groove 3-5 is higher than the inner side edge 3-7. The receiving tray 3-1 is provided with a plurality of rope winding grooves, and the outer ends of the rope winding grooves 7 extend to the periphery of the receiving tray 3-1 and are open, so that ropes can penetrate through the bottoms of the inner side and the outer side of the welded pipe after the receiving ring is formed. And a quick socket for supplying power to the speed reducing motor 3-3 is arranged on the base 3-2.

The left side and the right side of the base 3-2 are provided with limiting long edges 8 which are used for determining the placement position according to the site geographical position or the limiting structure.

The angle adjusting device also comprises a reset sensor 5, and the reset sensor 5 is arranged corresponding to the sliding blocks 2-3 to determine whether the sliding blocks are reset or not. The push rod mechanism is an electric push rod or a motor screw rod mechanism or a pneumatic push rod.

Wherein, angle adjusting device 4 cooperation regulating wheel 5 and last a pair of leading wheel in be close to receiving agencies 3's leading wheel, three points become the circle for replace artifical receipts material in-process, the action of initial crooked welded tube head makes it can turn to get into in receiving batch pan 5, and possesses certain curvature, then the welded tube just can be followed the inside wall bending tray of receiving batch pan 5 and is put in order, finally forms the coil stock.

In order to avoid overlarge resistance of the material receiving plate 3-1, the material receiving motor 6 drives the material receiving plate 5 to rotate, the rotating linear speed is consistent with the advancing speed of the welding tubes, the welding tubes can be guaranteed to be received and attached to the inner side wall of the material receiving plate 5 all the time, and the stability of material receiving is guaranteed.

The principle of receiving materials is as follows: the welded pipe is guided by the guide wheel group 1, when the welded pipe reaches the tail end, the welded pipe is bent by the angle adjusting device 2, three points are rounded by matching the adjusting wheel 5 and a guide wheel close to the material receiving mechanism 3 in the last pair of guide wheels to form the welded pipe with a certain radian, the welded pipe is guided to the material receiving plate 3-1, and the welded pipe is constrained to be coiled into the material receiving plate in an annular shape all the time;

the receiving groove 3-5 in the receiving mechanism 3 is arranged corresponding to the sending position of the welded pipe, the welded pipe enters the receiving groove 3-5, at the moment, when the head of the welded pipe meets the outer edge of the receiving groove 3-5, the head of the welded pipe is bent to the inner side due to resistance, the deformation of the head of the welded pipe is stopped by the inner edge, and the welded pipe is stabilized in the receiving groove 3-5;

when the welding pipes are stacked in the receiving grooves 3-5 to a certain degree and are generally limited to 4-8 circles, the stacking height of the welding pipes is higher than the height of the inner side edge 3-7, the welding pipes fall into the receiving tray 3-1 from the inner side, the welding pipes can stably fall into the receiving tray due to the fact that the end portions of the welding pipes are stacked partially, then all the welding pipes are received along with the receiving tray, after the welding pipes are received, the receiving mechanism is pushed away to carry out material transfer, in the transfer process, the welding pipes in the receiving grooves 3-5 need to be manually taken out and placed into the receiving tray, after the welding pipes are taken out, two ports of the welding pipes are located on the same side, the welding pipes are easy to find, and most of liquid in the welding pipes also remains in the receiving grooves 3-5, and the influence on other welding pipes is avoided.

Description of the working process: the equipment is connected with a tube making machine, and the welded tube is used when the welded tube is manufactured and needs to be collected. Firstly, with welded tube direction wheelset, when the welded tube moved to angle adjusting device, control angle adjusting device started, through the certain angle of top wheel with welded tube bending, three point one-tenth circle, during the welded tube turned to and gets into the receipts charging tray, the receipts charging tray continued the rotation under the drive of receipts material motor, its speed and the feed rate phase-match of welded tube, received the material. Usually, the equipment adopts a mode of connecting a plurality of sets in series, and the materials are alternately used to realize continuous material collection.

In the whole working process, the operation state of each device and the transfer and material coiling after material receiving are controlled manually.

Aiming at the angle adjusting mechanism is provided with a locking mechanism used for locking the track seat in the circumferential direction, so that the track seat only has the freedom degree in the moving direction the same as that of the sliding block, an adjusting reference plate 2-5 is arranged corresponding to the track seat, an adjusting plate is fixed on one side of the track seat, the adjusting reference plate is connected with the adjusting plate 2-6 through an adjusting bolt 2-7, the adjusting direction of the adjusting bolt 2-7 is consistent with the sliding direction of the sliding block, and one end of the adjusting bolt 2-7 is provided with a handle.

Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present invention and not to limit the same; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the specific embodiments of the invention or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the invention as defined by the appended claims.