阅读说明：本技术 具有外部流体冷却回路的封装电机 (Encapsulated electric machine with external fluid cooling circuit ) 是由 托马斯·穆茨尔 托马斯·奥斯特霍尔泽 马丁·斯托伯 于 2020-02-17 设计创作，主要内容包括：一种电机具有转子(1)和定子(2),其中,转子(2)可围绕旋转轴线(4)旋转。外罩(6)在轴向上相应地从前端部(7)延伸到后端部(8),使得端部(7,8)和定子(2)具有包括转子(1)的内部区域(9),并且端部(7,8)、定子(2)和外罩(6)界定在外侧径向围绕内部区域(9)的外部区域(10)。内部区域(9)和外部区域(10)通过凹槽彼此连通,使得空气(12)能够从内部区域(9)流入外部区域(10)中并从那里向回流动。轴向延伸的管固定在端部(7,8)中并且在端部(7,8)之间在外部区域(10)中延伸。封闭元件(14,18)以流体密封方式安置在端部(7,8)背离外罩(6)的一侧上,使得端部(7,8)和封闭元件(14,18)相应地包围一个空腔(15,19)。前部空腔(15)借助于隔板(31)被分成至少两个子区域(32,33)。管的一部分通入到一个或另一个子区域(32,33)中。用于供应或排放流体冷却介质(23)的接口(22,34)布置在每个子区域(32,33)中。(An electric machine has a rotor (1) and a stator (2), wherein the rotor (2) is rotatable about a rotational axis (4). The casing (6) extends axially from the front end (7) to the rear end (8) respectively, so that the ends (7, 8) and the stator (2) have an inner region (9) comprising the rotor (1), and the ends (7, 8), the stator (2) and the casing (6) delimit an outer region (10) which surrounds the inner region (9) radially on the outside. The inner region (9) and the outer region (10) communicate with each other via the groove, so that air (12) can flow from the inner region (9) into the outer region (10) and back therefrom. An axially extending tube is fixed in the ends (7, 8) and extends between the ends (7, 8) in an outer region (10). The closing element (14, 18) is arranged in a fluid-tight manner on the side of the end (7, 8) facing away from the housing (6) in such a way that the end (7, 8) and the closing element (14, 18) respectively enclose a cavity (15, 19). The front cavity (15) is divided into at least two sub-regions (32, 33) by means of a partition (31). A part of the tube opens into one or the other sub-region (32, 33). An interface (22, 34) for supplying or discharging a fluid cooling medium (23) is arranged in each sub-region (32, 33).)

1. A kind of motor is disclosed, which comprises a motor,

-wherein the electric machine has a rotor (1) and a stator (2),

-wherein the rotor (2) is rotatable around a rotational axis (4) of the electric machine,

-wherein the rotor (1) is surrounded by the stator (2) and the stator (2) is surrounded by a housing (6) at a radial distance (a1) as seen around the axis of rotation (4),

-wherein the housing (6), seen in the direction of the axis of rotation (4), extends correspondingly from a front end (7) to a rear end (8) such that the front and rear ends (7, 8) and the stator (2) delimit an inner region (9) comprising the rotor (1), and the front and rear ends (7, 8), the stator (2) and the housing (6)) delimit an outer region (10) radially outwardly surrounding the inner region (9),

-wherein the inner region (9) and the outer region (10) communicate with each other through a groove (11) to enable air (12) to flow from the inner region (9) into the outer region (10) and from the outer region back into the inner region (9),

-wherein axially extending tubes (13) are fixed in the front and rear end portions (7, 8) respectively, such that the axially extending tubes (13) extend from the front end portion (7) to the rear end portion (8) via the outer region (10), respectively,

-wherein front and rear closure elements (14, 18) are arranged in a fluid-tight manner on a side of the front and rear ends (7, 8) facing away from the outer cover (6) such that the front end (7) and the front closure element (14) enclose a front cavity and such that the rear end (8) and the rear closure element (18) enclose a rear cavity (15, 19),

-wherein the axially extending tubes (13) open into the front and rear cavities (15, 19),

-wherein the front cavity (15) is divided into at least two sub-areas (32, 33) by means of a partition (31),

-wherein a part of the axially extending tube (13) opens into one of the sub-regions (32, 33) and another part of the axially extending tube (13) opens into the other of the sub-regions (32, 33),

-wherein an interface (22) for supplying a fluid cooling medium (23) is arranged in one of the sub-areas (32), and

-wherein an interface (34) for draining the fluid cooling medium (23) from the front cavity (15) is arranged in another of the sub-areas (33).

2. The machine according to claim 1, characterized in that at least two of the sub-areas (32, 33) are separated from each other in a fluid-tight manner by means of the partition (31).

3. An electric machine according to claim 1 or 2, characterized in that the front cavity (15) is fluid-tightly closed except for the interfaces (22, 24) for supplying and discharging the fluid cooling medium (23) and the inlet to the axially extending tube (13), and the rear cavity (19) is fluid-tightly closed except for the inlet to the axially extending tube (13).

4. The machine according to claim 1, 2 or 3, characterized in that the front and rear end portions (7, 8) and the housing (6) enclose the rotor (1) and the stator (2) with an explosion-proof type Ex d.

5. The machine according to any of the preceding claims, wherein the axially extending tube (13) has an inner diameter (d1) and an outer diameter (d2), and the axially extending tube (13) has a respective radial distance (a2) from the stator (2) that is as large as the inner diameter (d 1).

6. An electric machine according to claim 5, characterized in that the respective spacing (a2) of the axially extending tubes (13) from the stator (2) is at least as large as the outer diameter (d 2).

7. The electrical machine according to any one of claims 1 to 6, characterised in that the axially extending pipe (13) is designed as a double-walled pipe having an inner pipe (25) guiding the fluid cooling medium (23) and an outer pipe (26) surrounding the inner pipe (25) and being circulated by air (12) flowing in the outer region (10), respectively.

8. The electrical machine according to any one of claims 1 to 6, characterised in that the axially extending pipe (13) is designed as a single-walled pipe which conducts the fluid cooling medium (23) internally and is circulated externally by air (12) flowing in the outer region (10).

9. The electrical machine according to claim 7 or 8, characterized in that a detection device (28) for detecting a fluid is arranged in the inner region (9) and/or the outer region (10).

10. The machine according to any of the preceding claims, characterized in that the axially extending tubes (13) are arranged distributed around the axis of rotation (4) over an angle of more than 180 ° as seen around the axis of rotation (4).

11. An electric machine according to any one of the preceding claims, characterized in that the stator (2) is surrounded without a spacing by an inner shroud (5), and the inner shroud (5) has a radial spacing from the outer shroud (6).

Technical Field

The present invention is based on a motor which,

-wherein the electrical machine has a rotor and a stator,

wherein the rotor is rotatable around a rotational axis of the electric machine,

wherein the rotor is surrounded by the stator and the stator is surrounded by the housing, as seen around the axis of rotation,

wherein the housing extends, viewed in the direction of the axis of rotation, from the front end to the rear end, respectively, such that the front and rear ends and the stator delimit an inner region comprising the rotor, and the front and rear ends, the stator and the housing delimit an outer region surrounding the inner region radially outside,

wherein the inner region and the outer region communicate with each other through the groove such that air can flow from the inner region into the outer region and from there back into the inner region,

-wherein the axially extending tubes are fixed in the front end portion and the rear end portion, respectively, such that the axially extending tubes extend from the front end portion to the rear end portion, respectively, through the outer area.

Background

In some applications, the motor used must be encapsulated in explosion-proof type Ex d. However, this type of motor always requires a larger construction.

In the case of larger types of construction of such motors, the motors are usually implemented as described above. These motors are air cooled. For this purpose, a fan is arranged at one of the two end sides at the side facing away from the housing, by means of which fan cooling air is blown through the axially extending tubes for secondary cooling.

Air is a relatively poor cooling medium. In the category of secondary cooling, it is preferable to be able to cool the electric machine using a fluid cooling medium (in particular water).

An electric machine of said type is known, for example, from US 3457439A or CN 101938191A. Such a motor can also be found in WO 2016/008709 a 1.

Disclosure of Invention

The object of the invention is to provide an electric machine of the type mentioned at the outset which is cooled with a fluid cooling medium.

This object is achieved by an electric machine having the features of claim 1. Advantageous embodiments of the electric machine are the subject matter of the dependent claims 2 to 11.

According to the invention, an electric machine of the type mentioned at the beginning is designed

The front and rear closure elements are arranged in a fluid-tight manner on the side of the front and rear end facing away from the housing, so that the front end and the front closure element enclose the front cavity and the rear end and the rear closure element enclose the rear cavity,

axially extending tubes open into the front and rear cavities,

-dividing the front cavity into at least two sub-regions by means of a partition,

a part of the axially extending tube opens into one of the sub-regions and another part of the axially extending tube opens into another of the sub-regions,

the interface for supplying the fluid cooling medium is arranged in one of the sub-areas, and

the interface for discharging the fluid cooling medium from the front cavity is arranged in another of the sub-areas.

At least two sub-areas are separated from each other in a fluid-tight manner by a partition. The front cavity is fluid-tightly closed except for the interfaces for supplying and discharging the fluid cooling medium and the inlet to the axially extending tubes and the rear cavity is fluid-tightly closed except for the inlet to the axially extending tubes. .

Preferably, the front and rear end portions and the housing enclose the rotor and the stator in an explosion-proof type Ex d. Thus, the motor can also be used in an environment where there is a risk of explosion.

The axially extending tube has an inner diameter and an outer diameter. Preferably, the axially extending tube has a corresponding radial distance from the stator which is as large as the inner diameter, in particular even at least as large as the outer diameter. In this way, a region is created in a simple manner in which a seal can be arranged for sealing the two closing elements to the end.

The axially extending pipe can be designed as a double-walled pipe having an inner pipe, which conducts the fluid cooling medium, and an outer pipe, which surrounds the inner pipe and is circulated by air flowing from the inner region into the outer region in the outer region. Although this design is relatively complex, it has the advantage that a simple leakage of one of the inner tubes does not lead to fluid accumulation in the inner region.

Alternatively, the axially extending pipe can be designed as a single-walled pipe which conducts the fluid cooling medium internally and is flowed externally from the inner region into the air circulation in the outer region.

In both cases it is advantageous if the detection means for detecting the fluid are arranged in the inner region and/or the outer region. In this way, the risk of an electrical short circuit caused by the fluid cooling medium can be noticed and warned in time before such a short circuit, or even the electric machine can be automatically switched off.

The axially extending tubes are arranged distributed around the axis of rotation over an angle of more than 180 ° seen in the circumferential direction of the axis of rotation. This allows efficient cooling despite the relatively compact design. However, in other cases, it can be lower than this angle.

The stator is preferably surrounded by an inner jacket at a distance from one another, and the inner jacket has a radial distance from the outer jacket.

Drawings

The above features, characteristics and advantages of the present invention and the manner and method of realizing them are explained and illustrated in more detail in the following description of the embodiments in connection with the accompanying drawings. Here, it is shown in a schematic view:

figure 1 shows a longitudinal section through an electrical machine,

figure 2 shows a cross-section along the line II-II in figure 1,

figure 3 shows a detail of figure 1,

figure 4 shows a single tube which is,

figure 5 shows a single tube which is,

FIG. 6 shows a cross-section of the housing and

fig. 7 shows a cross section of the inner cover.

Detailed Description

According to fig. 1, the electric machine has a rotor 1 and a stator 2. The rotor 1 is arranged on a rotatably supported rotor shaft 3. The rotor shaft 3 and the rotor 1 together with the rotor shaft are thus rotatable about the axis of rotation 4 of the electric machine.

As far as the terms "axial", "radial" and "tangential" are used below, they always relate to the axis of rotation 4. "axial" is a direction parallel to the axis of rotation 4. "radial" is a direction orthogonal to the axis of rotation 4 directly toward or away from the axis of rotation 4. "tangential" is a direction that is orthogonal to both the axial and radial directions. Thus, "tangential" is a direction that is oriented circularly about the axis of rotation 4 at a constant axial position and at a constant radial spacing from the axis of rotation 4.

Within the scope of the invention, the stator 2 is arranged radially on the outside and the rotor 1 is arranged radially on the inside. As shown in fig. 1, the stator 2 is surrounded by an inner casing 5 at a distance. But this is not mandatory. Alternatively, the stator 2 can be surrounded by only a plurality of rings, wherein at least one ring is arranged at both axial ends of the stator 2. However, the stator 2 is surrounded by a housing 6. The outer jacket 6 has a radial spacing a1 from the stator 2 or, if appropriate, the inner jacket 5.

The housing 6 has a generally cylindrical shape. The same applies to the inner envelope 5 (if present). The radial spacing a1 is generally constant when viewed in the tangential direction. However, deviations from the cylindrical shape can occur for the outer envelope 6 and/or for the inner envelope 5. The radial spacing a1 can also vary.

The housing 6 extends in the axial direction from a front end 7 to a rear end 8, respectively. The two end sections 7, 8 are usually of one-piece construction or respectively consist of a plurality of parts which are connected to one another in a material-locking manner. The two ends 7, 8 and the stator 2 or, if appropriate, the inner jacket 5 delimit an inner region 9. The inner region 9 comprises the rotor 1. Furthermore, the two ends 7, 8, the stator 2 and the housing 6 delimit an outer region 10, which surrounds the inner region 9 radially on the outside. Preferably, the two ends 7, 8 and the housing 6 also enclose the rotor 1 and the stator 2 with an explosion protection type Ex d. The term "explosion-proof type Ex d" has a defined meaning for the person skilled in the art, and corresponding implementations of the encapsulation are also familiar to the person skilled in the art.

The inner region 9 and the outer region 10 communicate with each other via the groove 11, so that air 12 can flow from the inner region 9 into the outer region 10 and from there back into the inner region 9 again. The groove 11 can be present in the inner envelope 5 if the inner envelope 5 is present. The air 12 flowing from the inner zone 9 into the outer zone 10 and returning forms the internal cooling circuit of the electric machine.

The internal cooling circuit is usually single-flow or double-flow, but in principle there are exceptions. In the case of a single-flow internal cooling circuit, there are corresponding recesses 11 near the two ends 7, 8, according to the illustration in fig. 1. Air 12 flows from the inner region 9 through one of the two grooves 11 into the outer region 10 and from the outer region 10 into the inner region 9 through the other of the two grooves 11. In the case of a double-flow internal cooling circuit (not shown, but also possible), a further recess 11 is present approximately midway between the two ends 7, 8. In this case, air 12 flows from the outer region 10 into the inner region 9 through the two grooves 11 in the vicinity of the two ends 7, 8 and from the inner region 9 into the outer region 10 through the intermediate grooves. These and possible other designs of the internal cooling circuit are known to the person skilled in the art. And therefore does not require any further explanation.

A tube 13 is also fixed in both ends 7, 8. The tube 13 extends axially. The tube 13 accordingly extends from the front end 7 through the outer region 10 to the rear end 8. The tubes 13 are normally fixed in the end portions 7, 8 so that they cannot be detached from the ends 7, 8 without destruction. For example, the tube can be welded to the ends 7, 8.

According to the illustration in fig. 2, the tubes 13 are arranged distributed around the axis of rotation 4, typically over an angle of more than 180 ° as seen in the tangential direction. However, the arrangement specifically shown in fig. 2 and the number of tubes 13 shown in fig. 2 are to be understood as examples only. In fig. 2, only some of the tubes 13 are provided with reference numerals to avoid unnecessary moving fig. 2. Typically, the tubes 13 are even distributed over an angle of more than 270 ° around the axis of rotation 4, sometimes even substantially all around, as viewed in the tangential direction, as shown in fig. 2. Typically, the tubes 13 are also arranged in substantially equal portions on both sides of the plane E with respect to a vertical plane E comprising the rotation axis 4.

On the front end 7, at its side facing away from the housing 6 (i.e. in the axial direction), a front closure element 14 is arranged. This is illustrated in detail in figure 3. The design of the connection point between the front end 7 and the front closure element 14 is such that a fluid-tight closure is produced. The front end 7 and the front closure element 14 thus close the front cavity 15.

For fluid-tight closure, a sealing element 16 can be arranged between the front end 7 and the front closure element 14. For example, the sealing element 16 can be designed as an O-ring. Alternatively, the front closure element 14 and/or the front end 7 can have a recess 17 for the sealing element 16. However, other types of seals are also possible. For example, the front closure element 14 can be welded to the front end 7.

In a similar manner, a rear closing element 18 is arranged on the rear end 8 on its side facing away from the housing 6, so that the rear end 8 and the rear closing element 18 enclose a rear cavity 19. The design of the connection point between the rear end 8 and the rear closure element 18 is generally similar to the design of the connection between the front end 7 and the front closure element 14. Here, in particular, the sealing element 20 can also be present or a recess 21 for the sealing element 20 can be included and can also be welded here.

The tube 13 opens into two cavities 15, 19, as shown in fig. 1 and 2. The front cavity 15 also has an interface 22, via which a fluid cooling medium can be supplied to the front cavity 15. The fluid cooling medium 23 is typically water. However, in individual cases it can also be a different medium, for example oil. The interface 22 can be arranged as desired. The radial supply to the front cavity 15 is realized in the illustrations according to fig. 1 and 3. However, an axial supply to the front cavity 15 is also possible.

As shown in fig. 3, the tube 13 has an inner diameter d1 and an outer diameter d 2. The tube 13 also has a corresponding radial spacing a2 from the stator 2. If the inner cover 5 is present, the spacing a2 is preferably determined starting from the inner cover 5. Preferably, the respective radial spacing a2 is at least as large as the inner diameter d 1. It is even better if the respective radial spacing a2 is at least as large as the outer diameter d 2. In particular, this achieves that the two ends 7, 8 have a sufficiently large radial extent in their radially inner region facing the stator 2, without the tube 13 being arranged, so that the respective closure elements 14, 18 (possibly including the sealing elements 16, 20) can be arranged there.

Fig. 4 shows a possible embodiment of one of the tubes 13. A similar implementation applies to the other tubes 13 not shown in fig. 4.

According to the illustration in fig. 4, the pipe 13 is designed as a double-walled pipe 13. It has an inner tube 25 and an outer tube 26 surrounding the inner tube 25. The inner tube 25 guides the fluid cooling medium 23. The outer tube 26 is circulated in the outer region 10 by the air 12, i.e. the air 12 of the internal cooling circuit. The spacing between the inner tube 25 and the outer tube 26 should be as small as possible. If desired, a relatively good heat-conducting medium 27, for example oil, gel or adhesive, can be arranged between the inner tube 25 and the outer tube 26.

Fig. 5 likewise shows a possible embodiment of one of the tubes 13. This design is an alternative to the design of fig. 4. A similar implementation (as described above) applies to the other tubes 13 not shown in fig. 5.

As shown in fig. 5, the tube 13 is designed as a single-walled tube 13. It conducts the fluid cooling medium 23 internally and is circulated externally by the air 12 flowing in the outer region 10, i.e. the air 12 of the internal cooling circuit.

In the case of the embodiment according to fig. 5, the detection device 28 is preferably arranged in the outer region 10, as shown in fig. 6. The detection means 28 are used to detect the presence of a fluid, i.e. the fluid cooling medium 23, in the outer zone 10. Such detection means 28 are generally known to those skilled in the art. For example, a small groove 29 can be arranged in a relatively deep region of the housing 6, in which the fluid cooling medium 23 can accumulate if the fluid cooling medium 23 comes out of one of the tubes 13 and thus enters the outer region 10. In the small recess 29, conductor ends 30 can be arranged as probe devices 28, which are electrically conductively connected to one another by this accumulation of the fluid cooling medium 23.

A similar design can be used for the inner region 9 according to fig. 7. The embodiment according to fig. 7 can be implemented as required instead of or in addition to the embodiment according to fig. 6.

The embodiments according to fig. 6 and/or 7 can in principle also be combined with the embodiment of the tube 13 according to fig. 4. However, this is not necessary in the case of a tube 13 designed as a double-walled tube.

Within the scope of the invention, a fluid cooling medium 23 is supplied to and discharged from the front cavity 15. This will be explained in more detail below in connection with fig. 2.

According to fig. 2, the front closure element 14 has at least one partition 31. For example, as shown in fig. 2, the partition 31 can extend vertically. The front cavity 15 is divided by a partition 31 into at least two sub-regions 32, 33. One part of the tube 13 opens into the sub-region 32 and the other part of the tube 13 opens into the sub-region 33. The sub-region 32 has an interface 22 via which interface 22 the front cavity 15, more precisely the sub-region 32 of the front cavity 15, is supplied with the fluid cooling medium 23. The other sub-region 33 has an interface 34, via which the fluid cooling medium 23 is discharged from the front cavity 15, more precisely from the other sub-region 33 of the front cavity 15. The fluid cooling medium 23 therefore flows first via the connection 22 into the partial region 32, then via the pipe 13 leading into the partial region 32 into the rear space 19, then via the pipe 13 leading into the partial region 32 back into the partial region 33 and from there out of the front space 15 via the connection 34.

The two sub-regions are thus separated from each other in a fluid-tight manner by means of the partition 31. Furthermore, the front cavity 15 (except for the connections 22, 24 for the supply and discharge of the fluid cooling medium 23 and the inlet to the axially extending tube 13) is closed in a fluid-tight manner. Likewise, the rear cavity 19 is closed in a fluid-tight manner, except for the inlet to the axially extending tube 13.

In summary, the present invention relates to the following facts:

the electric machine has a rotor 1 and a stator 2, wherein the rotor 2 is rotatable about a rotation axis 4. The rotor 1 is radially outward of the stator 2, and the stator 2 is at a radial spacing a1 from the housing 6. The housing 6 extends axially from a front end 7 to a rear end 8, such that the ends 7, 8 and the stator 2 delimit an inner region 9 comprising the rotor 1, and such that the ends 7, 8, the stator 2 and the housing 6 delimit an outer region 10 which surrounds the inner region 9 on the radial outside. The inner region 9 and the outer region 10 communicate with each other via the groove 11, so that air 12 can flow from the inner region 9 into the outer region 10 and back again from there. An axially extending tube 13 is fixed in the ends 7, 8 and extends between the ends 7, 8 in the outer region 10. The closing elements 14, 18 are arranged in a fluid-tight manner on the side of each end 7, 8 facing away from the housing 6, so that the end 7, 8 and the closing element 14, 18 each enclose a cavity 15, 19. The front cavity 15 is divided into at least two sub-regions 32, 33 by means of a partition 31. A portion of each tube 13 opens into one or the other sub-region 32, 33. An interface 22, 34 for supplying or discharging the fluid cooling medium 23 is arranged in each sub-region 32, 33.

The present invention has many advantages. In particular, the cooling of the electric machine can be significantly improved. The motor can therefore be operated at higher power with the same size and the same or even reduced weight. In testing, it has been demonstrated that performance improvements of about 25% can be easily achieved. Furthermore, noise emissions from the motor can be reduced.

Although the invention has been illustrated and described in more detail by means of preferred embodiments, the invention is not limited by the disclosed examples and other variants can be derived therefrom by the person skilled in the art without departing from the scope of protection of the invention.