A kind of precast segmental beam regulating system

文档序号:1752005 发布日期:2019-11-29 浏览:14次 中文

阅读说明:本技术 一种预制节段梁调节系统 (A kind of precast segmental beam regulating system ) 是由 王建业 王志祥 陈致昂 王刚 秦格斐 陈颖 崔树成 李洪涛 刘建旭 王卫民 刘衍 于 2019-09-12 设计创作,主要内容包括:本发明提出一种预制节段梁调节系统,包括支撑平台,支撑平台上设有位于矩形四角的伸缩支座,伸缩支座包括主动伸缩支座和从动伸缩支座,主动伸缩支座位于矩形一对角上并滑动设在支撑平台上,主动伸缩支座与驱动机构铰接,驱动机构与固定在支撑支座上的驱动支座铰接,从动伸缩支座位于矩形另一对角上并固定设在支撑平台上,伸缩支座的顶部均设有半球体,半球体位于盖板底部的半球槽内。本发明优点:采用两主两被的伸缩支座,同时配合三向驱动调整,实现支点的快速移动调整,有效缩短预制梁段放置调整时间;制作简单、材料成本较低,能够节约50%以上资金及材料投入;配合砂筒对箱梁进行辅助支撑,保证箱梁支撑的快速替换,有效节省施工时间。(The present invention proposes a kind of precast segmental beam regulating system, including support platform, support platform is equipped with the expansion pedestal positioned at rectangle quadrangle, expansion pedestal includes active expansion pedestal and driven expansion pedestal, active expansion pedestal, which is located on rectangle pair of horns and slides, to be located in support platform, active expansion pedestal and driving mechanism are hinged, driving mechanism and the driving support being fixed in support carriers are hinged, driven expansion pedestal is located at another diagonal upper and fixation of rectangle and is located in support platform, hemisphere is equipped at the top of expansion pedestal, hemisphere is located in half ball groove of cover board bottom.The invention has the advantages that using the expansion pedestal of two main two quilts, while cooperating three-dimensional driving adjustment, that realizes fulcrum fast moves adjustment, and the prefabricated beam section that effectively shortens places adjustment time;Production is simple, material cost is lower, can save 50% or more fund and material investment;Cooperate sand cylinder to carry out Auxiliary support to box beam, guarantees the quick replacement of box beam support, effectively save the construction time.)

1. a kind of precast segmental beam regulating system, including support platform (1), it is characterised in that: set in the support platform (1) There is the expansion pedestal positioned at rectangle quadrangle, expansion pedestal includes active expansion pedestal (2) and driven expansion pedestal (3), is actively stretched Contracting support (2), which is located on rectangle pair of horns and slides, to be located on support platform (1), active expansion pedestal (2) and driving mechanism (6) Hingedly, hingedly, driven expansion pedestal (3) is located at square for driving mechanism (6) and the driving support (7) being fixed on support carriers (1) Another diagonal upper and fixation of shape is located on support platform (1), is equipped at the top of expansion pedestal hemisphere (4), hemisphere (4) position In in half ball groove of cover board (5) bottom.

2. precast segmental beam regulating system according to claim 1, it is characterised in that: the expansion pedestal is hydraulic thousand Jin top.

3. precast segmental beam regulating system according to claim 1 or 2, it is characterised in that: the driving mechanism is liquid Compressing cylinder.

4. precast segmental beam regulating system according to claim 1, it is characterised in that: each active expansion pedestal (2) with Hingedly, two driving mechanisms (6) are located at the adjacent two sides edge direction of rectangle to two driving mechanisms (6).

5. precast segmental beam regulating system according to claim 1 or 4, it is characterised in that: in the support platform (1) Equipped with cylinder (10), the sand of support tube plug (9) is equipped in cylinder (10), tube plug (9) is inserted in cylinder (10), tube plug (9) Top is equipped with half ball groove, the hemisphere cooperation of half ball groove and cover (8) bottom.

6. precast segmental beam regulating system according to claim 5, it is characterised in that: the tube plug (9) includes seben (91), the bottom of seben (91) is connect with match pipe (92), and concrete (93), seben (91) and concrete are equipped in match pipe (92) (93) half ball groove is formed on top, and match pipe (92) is inserted in tube plug.

7. precast segmental beam regulating system according to claim 5, it is characterised in that: the cylinder (10) includes entangling The bottom of the bobbin (101) of tube plug, bobbin (101) is connect with bottom plate (102), and sand is equipped in bobbin (101).

8. precast segmental beam regulating system according to claim 7, it is characterised in that: the side of the bobbin (101) Equipped with nut (103), nut (103) is threadedly coupled with screw (104) are adjusted, and is adjusted screw (104) and is extended in bobbin (101), Nut (8) is equipped with positioning screw (105) by screw hole, and positioning screw (105) passes through screw hole and contacts with screw (104) are adjusted.

9. precast segmental beam regulating system according to claim 7, it is characterised in that: the bottom plate (102) is equipped with The floor (106) external positioned at bobbin (101), floor (106) arrange that floor (106) is equipped with and wears rope in cross Hole.

10. precast segmental beam regulating system according to claim 7, it is characterised in that: the bottom plate (102) is equipped with The floor (106) internal positioned at bobbin (101), floor (106) arrange that floor (106) will separate in bobbin (101) in cross For four sand warehouses, floor (106) is equipped with the hole of connection sand warehouse.

Technical field

The present invention relates to bridge construction adjustment equipments, particularly relate to a kind of precast segmental beam regulating system.

Background technique

The early stage sixties in last century, Europe occur being known as the concrete box girder of precast segment now first.70 years Generation, this method pass to America, and achieve preferable economy and aesthetic effect, to gradually be generalized to all over the world, become Etc. across footpaths box beam a kind of basic construction method.It due to its prefabrication, does not need to set up bracket, small, beam body is interfered to scene Presentation quality is good, particularly suitable to urban elevated bridge.

In the construction technology of precast segmental beam, it is most difficult to the erection that control point is 1# block and installs, it is desirable that precision is high, this block peace Dress is controlled using 6 coordinates, and 1# block installation accuracy need to control in ± 2mm, and Error Absolute Value is not between subsequent 2# block It obtains and is greater than ± 2mm.And the existing adjusting support being supported to beam body is mostly fixed form, fulcrum cannot as needed flexibly It is mobile, cause adjustment inconvenience, precision poor.

Summary of the invention

The present invention proposes a kind of precast segmental beam regulating system, solves that the adjustment of existing regulating system is inconvenient, precision is poor The problem of.

The technical scheme of the present invention is realized as follows: a kind of precast segmental beam regulating system, including support platform, it is described Support platform be equipped with positioned at rectangle quadrangle expansion pedestal, expansion pedestal includes active expansion pedestal and driven flexible branch Seat, active expansion pedestal, which is located on rectangle pair of horns and slides, to be located in support platform, and active expansion pedestal and driving mechanism are cut with scissors Connect, driving mechanism and the driving support being fixed in support carriers are hinged, driven expansion pedestal be located at rectangle it is another it is diagonal on simultaneously Fixation is located in support platform, hemisphere is equipped at the top of expansion pedestal, hemisphere is located in half ball groove of cover board bottom.

The expansion pedestal is hydraulic jack.

The driving mechanism is hydraulic cylinder.

Each active expansion pedestal and two driving mechanisms are hinged, and two driving mechanisms are located at the adjacent two sides side of rectangle To.

The support platform is equipped with cylinder, and the sand of support tube plug is equipped in cylinder, and tube plug is inserted in cylinder, tube plug Top be equipped with half ball groove, the hemisphere of half ball groove and cover bottom cooperates.

The tube plug includes seben, and the bottom of seben is connect with match pipe, is equipped with concrete, seben and concrete in match pipe Top formed half ball groove, match pipe be inserted in tube plug.

The cylinder includes the bobbin for entangling tube plug, and the bottom of bobbin is connect with bottom plate, and sand is equipped in bobbin.

The side of the bobbin is equipped with nut, and nut is connect with screw thread is adjusted, and adjusts screw and extends in bobbin, spiral shell Cap is equipped with positioning screw by screw hole, and positioning screw passes through screw hole and contacts with screw is adjusted.

The bottom plate is equipped with the floor being located at outside bobbin, and floor arranges that floor is equipped with and wears rope in cross The hole of son.

The bottom plate is equipped with the floor positioned at barrel inner, and floor arranges that floor will separate in bobbin in cross For four sand warehouses, floor is equipped with the hole of connection sand warehouse.

Advantages of the present invention: using two actives two passively expansion pedestal, while cooperating three-dimensional driving adjustment, realizes Fulcrum fast moves adjustment, and the prefabricated beam section that effectively shortens places adjustment time, saves plenty of time and human input;Simultaneously originally System can save 50% or more fund and material investment, and operate simple because production is simple, material cost is lower than homogeneous system Just, it can be adjusted by 1 people's complete independently, save artificial 3 people;Cooperate sand cylinder to carry out Auxiliary support to box beam, guarantees box beam support Quick replacement effectively saves the construction time.

Detailed description of the invention

In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.

Fig. 1 is top view of the present invention.

Fig. 2 is expansion pedestal main view of the present invention.

Fig. 3 is expansion pedestal of the present invention and sand cylinder main view.

Fig. 4 is sand barrel structure main view of the present invention.

Fig. 5 is sand barrel structure top view of the present invention.

In figure: 1- support platform, 2- active expansion pedestal, the driven expansion pedestal of 3-, 4- hemisphere, 5- cover board, 6- driving Mechanism, 7- drive support, 8- cover, 9- tube plug, 91- seben, 92- match pipe, 93- concrete, 10- cylinder, 101- bobbin, 102- Bottom plate, 103- nut, 104- adjust screw, 105- positioning screw, 106- floor.

Specific embodiment

Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under that premise of not paying creative labor Embodiment shall fall within the protection scope of the present invention.

As shown in Fig. 1 to 5, a kind of precast segmental beam regulating system, including support platform 1, support platform 1, which is equipped with, to be located at The expansion pedestal of rectangle quadrangle, expansion pedestal preferably use hydraulic jack, and expansion pedestal is flexible up and down, and it is perpendicular can to adjust fulcrum To position.

Expansion pedestal includes active expansion pedestal 2 and driven expansion pedestal 3, and active expansion pedestal 2 is located at rectangle pair of horns It goes up and slides and be located in support platform 1, active expansion pedestal 2 and driving mechanism 6 are hinged, can be controlled actively by driving mechanism Expansion pedestal position in the horizontal direction, each active expansion pedestal 2 and two driving mechanisms 6 are hinged, and two driving mechanism 6 In the adjacent two sides edge direction of rectangle, i.e. two lateral arrangements one of driving mechanism one are vertically arranged, and complete an active jointly The adjustment of the transverse and longitudinal position of expansion pedestal, driving mechanism preferably use hydraulic cylinder, driving mechanism 6 and are fixed on support carriers 1 On driving support 7 it is hinged, driving support 7 provides reaction force for driving mechanism.

Driven expansion pedestal 3 is located at another diagonal upper and fixation of rectangle and is located in support platform 1, and driven expansion pedestal cannot It moves horizontally, only according to the adjustment of active expansion pedestal, cooperates precast segmental beam different directions and inclination angle, the top of expansion pedestal Portion is equipped with hemisphere 4, and hemisphere 4 is located in half ball groove of 5 bottom of cover board, and spherical shape cooperation meets the various freedom degrees of beam sections Adjustment, cover board 5 directly fit the bottom for being supported on beam sections.

Additional, support platform 1 is equipped with cylinder 10, and the sand of support tube plug 9 is equipped in cylinder 10, and tube plug is inserted in cylinder Interior, the top of tube plug 9 is equipped with half ball groove, and rotating freely for cover, cylinder are realized in the hemisphere cooperation of half ball groove and 8 bottom of cover Lid directly supports box beam to be rectangular, and cover is different according to the inclination angle of box beam, carries out spin stabilization fitting and is supported in box beam.

Tube plug 9 includes rectangular seben 91, and the bottom of seben 91 and match pipe 92 weld, match in pipe 92 and poured concrete 93, half ball groove of top formation of seben 91 and concrete 93.The hemisphere of 8 bottom of cover and half ball groove activity cooperation, cylinder 10 It including bobbin 101, matches pipe 92 and is inserted in bobbin 101, the bottom of bobbin 101 and bottom plate 102 weld, and support is equipped in bobbin 101 The sand of tube plug, the side of bobbin 101 are equipped with nut 103, and nut 103 is threadedly coupled with screw 104 is adjusted, and adjust screw 104 It extends in bobbin 6.

Nut 103 is equipped with positioning screw 105 by screw hole, and positioning screw 105 passes through screw hole and contacts with screw 103 is adjusted, After the completion of the adjustment of the height of support, positioning screw is tightened and is held out against in adjusting screw, avoids adjusting screw hair in support Raw movement, guarantee support stablizes support.Sand carries out flexible support to tube plug, changes adjusting screw and protrudes into the length in bobbin Degree, so that the height of entire support is adjustable, further increases the applicability of support to change the height of sand.

Bottom plate 102 is equipped with the floor 106 being provided with cross-shaped outside bobbin 101, and floor 106 can be improved cylinder The support strength of pipe.Floor 106 is equipped with the hole for wearing rope, finishes in support use, needs transition in use, using rope Cover, tube plug and cylinder can be banded together, convenient for the mobile transport of a whole set of support.

Bottom plate 102 is equipped in cross cloth setting in the floor 106 inside bobbin 101, and floor 106 can be improved bobbin Support strength.Floor 106 will be divided into four sand warehouses in bobbin 101, floor 106 is equipped with the hole of connection sand warehouse, be convenient for sand The flowing of sand between storehouse.

When section beam is adjusted, cover can follow box beam change in location to rotate or tilt, and not influence the quick of box beam It adjusts, after the adjusting for completing beam sections, sand cylinder can carry out Auxiliary support to the edge of beam body, only need to adjust screw, just can Support quickly is replaced to box beam, withdraws from regulating system, realizes quick transition.

It is 4 corner location coordinate of beam bottom plate and elevation, this adjusting system that this regulating system, which provides 6 coordinate transformations according to design, 4 fulcrums are altogether counted, 4 fulcrums are located at 4 angle points of beam section bottom plate rectangle position, wherein 2 are actively adjusting, are located at rectangle Pair of horns on, in addition 2 are driven adjusting, positioned at rectangle it is another it is diagonal on, be supported, used using telescopic jack Hydraulic system is accurately adjusted, and fulcrum and beam-ends contact point are metal ball body, adds steel lid on sphere, steel lid is connect with beam bottom Touching, the position that hydraulic system changes support rotates sphere, to accurately be adjusted to 4 fulcrum coordinates.

The course of work: expansion pedestal is installed to support platform corresponding position before lifting, checks oil pump route, no problem Handling is carried out to total system afterwards, temporary rest pier pier top of setting a roof beam in place is hoisted to, then whole system is fixed using bolt, is prevented Stop bit moves.Coordinate position and elevation at the top of measurement observation jack, empirically the pre- lift 3mm elevation of value, coordinate position press absolute value 2mm control is completed to carry out calibration adjustment after adjusting on handling precast beam to regulating system to beam body position after stable placement, make Overturning adjustment slope and coordinate position in length and breadth are integrally carried out to beam with active jack ball joint-rotating, three-dimensional driving is common to be adjusted, The position that fulcrum can be rapidly completed is adjusted, and is shortened regulating time, is reduced the investment of man power and material.

The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

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