阅读说明：本技术 一种全自动线栓生产系统及线栓生产方法 (A kind of full automatic line bolt production system and line bolt production method ) 是由 曾阿茂 于 2019-09-06 设计创作，主要内容包括：本发明公开了一种全自动线栓生产系统及线栓生产方法,其中全自动线栓生产系统,包括机架和控制器,所述机架内设有线轮、进线控制结构、导向结构、胶量化结构、切割结构、抓取结构和储存盘；进线控制结构、胶量化结构、切割结构、抓取结构的控制端均与控制器电连接；所述线轮上缠绕有线材,线材的外端与进线控制结构相衔接,导向结构设于进线控制结构的出口处,胶量化结构、抓取结构均设于导向结构的出口处。本发明能够自动控制MCAO线栓长度和包胶量,缩短了生产周期,提升了产品品质,产品一致性好,做工精密,头部圆润,提供给科研、医疗等单位完成大小鼠局灶性脑缺血再灌注模型试验,提升了实验成功率。(The invention discloses a kind of full automatic line bolt production system and line bolt production methods, wherein full automatic line bolt production system, line wheel, inlet wire control structure, guide frame, glue quantizing structure, cutting structure, crawl structure and storage disk are equipped with including rack and controller, in the rack；Inlet wire control structure, glue quantizing structure, cutting structure, the control terminal of crawl structure are electrically connected with the controller；Wire rod is wound in the line wheel, the outer end of wire rod is mutually connected with inlet wire control structure, and guide frame is set to the exit of inlet wire control structure, and glue quantizing structure, crawl structure are set to the exit of guide frame.The present invention can automatically control MCAO line bolt length and encapsulated amount, shorten the production cycle, improve product quality, good product consistency, workmanship is accurate, and head is mellow and full, it is supplied to the units such as scientific research, medical treatment and completes rats and mice Focal Cerebral Ischemia Reperfusion model test, improve experiment success rate.)

1. a kind of full automatic line bolt production system, which is characterized in that including rack (1) and controller (2), in the rack (1) Equipped with line wheel (3), inlet wire control structure (4), guide frame (5), glue quantizing structure (6), cutting structure (7), crawl structure (8) With storage disk；Inlet wire control structure (4), glue quantizing structure (6), cutting structure (7), grab structure (8) control terminal with control Device (2) electrical connection processed；

It is wound with wire rod (10) on the line wheel (3), the outer end of wire rod (10) is mutually connected with inlet wire control structure (4), guiding knot Structure (5) is set to the exit of inlet wire control structure (4), and glue quantizing structure (6), crawl structure (8) are set on guide frame (5) Exit.

2. full automatic line bolt production system as described in claim 1, which is characterized in that the inlet wire control structure (4) includes First motor, two rows of runners (402) and several directive wheels (403), wherein the control terminal of first motor is electrically connected with controller (2) Connect, the output end of first motor is driven with two rows of runners (402) to be connected, the beginning of wire rod (10) be placed in two rows of runners (402) it Between, support and guiding role when directive wheel (403) is for being wire rod (10) offer inlet wire.

3. full automatic line bolt production system as claimed in claim 2, which is characterized in that the inlet wire control structure (4) is also wrapped The displacement sensor (401) for monitoring wire rod (10) displacement is included, institute's displacement sensors (401) are electrically connected with controller (2).

4. full automatic line bolt production system as claimed in claim 2, which is characterized in that the guide frame (5) includes and two Arrange the opposite hollow cylinder in runner (402) outer end.

5. full automatic line bolt production system as described in claim 1, which is characterized in that the glue quantizing structure (6) includes certainly Dynamic glue rifle (601) and air compressor machine, the control terminal of air compressor machine be electrically connecteds with controller (2), the outlet side of air compressor machine pass through tracheae and The inlet end (6011) of automatic glue rifle (601) is connected, plastic hole (6012) and guide frame (5) of automatic glue rifle (601) Outlet is opposite.

6. full automatic line bolt production system as described in claim 1, which is characterized in that the cutting structure (7) includes first Bracket (701), the first sliding rail (702), cylinder (703) and knife rest (704) are equipped with cutter (705) on knife rest (704), wherein By first support (701) loaded in rack (1), knife rest (704) is sliding loaded on first for first sliding rail (702) and cylinder (703) On rail (702), the piston rod (7031) of cylinder (703) is connected with knife rest (704) transmission；The control terminal and control of cylinder (703) Device (2) electrical connection.

7. full automatic line bolt production system as described in claim 1, which is characterized in that the crawl structure (8) passes through second For bracket (11) loaded in rack (1), the crawl structure (8) includes the second motor (801), third motor (802), the second sliding rail (803), mechanical arm configuration (804), robot manipulator structure (805)；Second motor (801) and third motor (802) are and controller (2) it is electrically connected；Manipulator is loaded on mechanical arm configuration (804), and mechanical arm configuration (804) is loaded on the second sliding rail (803), mechanical Hand is telescopic.

8. full automatic line bolt production system as described in claim 1, which is characterized in that further include for detecting guide frame (5) the infrared observation unit for whether having wire rod (10) to send out at, the infrared observation unit are electrically connected with controller (2), The output end of controller (2) is electrically connected with alarm unit (12).

9. full automatic line bolt production system as described in claim 1, which is characterized in that further include being set to rack (1) bottom Levelling and the pedestal of movement (9).

10. a kind of full automatic line bolt producer using the full automatic line bolt production system as described in any one of claim 1 to 9 Method, which comprises the following steps:

Step 1, controller (2) control inlet wire control structure (4) work, and inlet wire control structure (4) drives the line on line wheel (3) Material (10) is mobile, and in wire rod (10) moving process, conductor structure plays guiding role to the beginning of wire rod (10)；

Step 2, when the displacement of wire rod (10) reaches preset value, controller (2) control inlet wire control structure (4) stops working, Meanwhile controller (2) control rubber quality structure (6) works, glue quantizing structure (6) carries out quantitative packet to the beginning of wire rod (10) Glue；

Step 3, after encapsulated, controller (2) control crawl structure (8) is caught wire rod (10), meanwhile, controller (2) control It cuts structure (7) and cuts off wire rod (10) at the position of setting, to obtain the line bolt of setting length；

Line bolt is placed in storage disk by step 4, controller (2) control crawl structure (8).

Technical field

The invention belongs to MCAO line bolt production technical field, in particular to a kind of full automatic line bolt production system and line bolt are raw Production method.

Background technique

MCAO rats and mice line bolt is to prepare rats and mice Focal Cerebral Ischemia Reperfusion model, by means of microtechnic and more function Energy physiology monitoring means establish the most ideal product of rats and mice local line bolt cerebral ischemia mould.MCAO line brush has not open cranium, effect Fruit affirmative can accurately control the advantages of post-ischemic reperfusion time, for studying sensibility, tolerance of the neuron to ischemic, Curative effect of medication observation and Reperfu- sion damage and therapeutic time window are ideal, while also having to systemic effects small, animal dis The long feature of live time, the research suitable for chronic brain injury.

Currently, line bolt production method is handwork, homogeneity of product is very poor, head is not mellow and full, encapsulated unevenly at cone Degree；These disadvantages directly affect the success rate of experiment, and to beginner's Success in Experiment whether has very test.

Summary of the invention

It is an object of the present invention to produce Shortcomings for above-mentioned prior art middle line bolt handwork, one kind is provided Full automatic line bolt production system and line bolt production method, can automatically control MCAO line bolt length and encapsulated amount, shorten production Period improves product quality, and good product consistency, workmanship is accurate, and head is mellow and full, improves experiment success rate.

In order to solve the above technical problems, the technical scheme adopted by the invention is that:

A kind of full automatic line bolt production system, is structurally characterized in that including rack and controller, and line is equipped in the rack Wheel, inlet wire control structure, guide frame, glue quantizing structure, cutting structure, crawl structure and storage disk；Inlet wire control structure, glue Quantizing structure, cutting structure, the control terminal of crawl structure are electrically connected with the controller；

Wire rod is wound in the line wheel, the outer end of wire rod is mutually connected with inlet wire control structure, and guide frame is set to inlet wire The exit of control structure, glue quantizing structure, crawl structure are set to the exit of guide frame.

The inlet wire control structure includes first motor, two rows of runners and several directive wheels as a preferred method, In, the control terminal of first motor is electrically connected with the controller, and the output end of first motor is connected with two rows of runner transmissions, the beginning of wire rod End is placed between two rows of runners, and directive wheel is used for support and guiding role when providing inlet wire for wire rod.

Further, the inlet wire control structure further includes the displacement sensor for monitoring wire rod displacement, the displacement Sensor is electrically connected with the controller.

The guide frame includes the hollow cylinder opposite with two rows of runner outer ends as a preferred method,.

The glue quantizing structure includes automatic glue rifle and air compressor machine as a preferred method, the control terminal of air compressor machine with Controller electrical connection, the outlet side of air compressor machine are connected by tracheae with the inlet end of automatic glue rifle, the plastic hole of automatic glue rifle It is opposite with the outlet of guide frame.

The cutting structure includes first support, the first sliding rail, cylinder and knife rest as a preferred method, on knife rest Equipped with cutter, wherein the first sliding rail and cylinder pass through first support loaded in rack, and knife rest is loaded on the first sliding rail, gas The piston rod of cylinder is connected with knife rest transmission；The control terminal of cylinder is electrically connected with the controller.

By second support loaded in rack, the crawl structure includes the crawl structure as a preferred method, Second motor, third motor, the second sliding rail, mechanical arm configuration, robot manipulator structure；Second motor and third motor are and controller Electrical connection；Manipulator is loaded on mechanical arm configuration, and for mechanical arm configuration loaded on the second sliding rail, manipulator is telescopic.

Further, further include for detect whether have at guide frame wire rod send out infrared observation unit, it is described Infrared observation unit is electrically connected with the controller, and the output end of controller is electrically connected with alarm unit.

It further, further include the pedestal of the levelling set on bottom of the frame and movement.

Based on the same inventive concept, the present invention also provides it is a kind of using the full automatic line bolt production system it is complete from Moving-wire bolt production method, its main feature is that the following steps are included:

Step 1, controller control the work of inlet wire control structure, and inlet wire control structure drives the wire rod in line wheel mobile, line In material moving process, conductor structure plays guiding role to the beginning of wire rod；

Step 2, when the displacement of wire rod reaches preset value, controller control inlet wire control structure stops working, meanwhile, Controller control rubber quality arrangement works, glue quantizing structure carry out the beginning of wire rod quantitatively encapsulated；

Step 3, after encapsulated, controller control crawl structure catches wire rod, meanwhile, controller control cutting structure Wire rod is cut off at the position of setting, to obtain the line bolt of setting length；

Line bolt is placed in storage disk by step 4, controller control crawl structure.

Compared with prior art, the present invention can automatically control MCAO line bolt length and encapsulated amount, shorten the production cycle, Product quality is improved, good product consistency, workmanship is accurate, and head is mellow and full, is supplied to the units such as scientific research, medical treatment and completes rats and mice Focal Cerebral Ischemia Reperfusion model test, improves experiment success rate.

Detailed description of the invention

Fig. 1 is one embodiment of the invention structural schematic diagram.

Fig. 2 is inlet wire control structure structural schematic diagram.

Fig. 3 is glue quantizing structure structural schematic diagram.

Fig. 4 is cutting structure structural schematic diagram.

Fig. 5 is crawl structure structural schematic diagram.

Fig. 6 is control flow chart of the present invention.

Wherein, 1 is rack, and 2 be controller, and 3 be line wheel, and 4 be inlet wire control structure, and 401 be displacement sensor, and 402 are Runner, 403 be directive wheel, and 5 be guide frame, and 6 be glue quantizing structure, and 601 be automatic glue rifle, and 6011 be inlet end, and 6012 are Plastic hole, 7 be cutting structure, and 701 be first support, and 702 be the first sliding rail, and 703 be cylinder, and 7031 be piston rod, and 704 be knife Frame, 705 be cutter, and 8 be crawl structure, and 801 be the second motor, and 802 be third motor, and 803 be the second sliding rail, and 804 be machine Tool arm configuration, 805 be robot manipulator structure, and 9 be pedestal, and 10 be wire rod, and 11 be second support, and 12 be alarm unit.

Specific embodiment

As shown in Figures 1 to 5, full automatic line bolt production system includes rack 1 and controller 2, is equipped with line in the rack 1 Wheel 3, inlet wire control structure 4, guide frame 5, glue quantizing structure 6, cutting structure 7, crawl structure 8 and storage disk；Inlet wire control Structure 4, glue quantizing structure 6, cutting structure 7, the control terminal of crawl structure 8 are electrically connected with controller 2；It is twined in the line wheel 3 It is wound with wire rod 10, the outer end of wire rod 10 is connected with 4 phase of inlet wire control structure, and guide frame 5 is set to the outlet of inlet wire control structure 4 Place, glue quantizing structure 6, crawl structure 8 are set to the exit of guide frame 5.The position of storage disk is not shown in the example shown, but Have no effect on those skilled in the art's the understanding of the present invention and realization.

The inlet wire control structure 4 includes first motor, two rows of runners 402 and several directive wheels 403, wherein the first electricity The control terminal of machine is electrically connected with controller 2, and the output end of first motor is connected with two rows of transmissions of runner 402, the beginning of wire rod 10 It is placed between two rows of runners 402, directive wheel 403 is used for support and guiding role when providing inlet wire for wire rod 10.First motor When work, two rows of runners 402 is driven to rotate, so that the wire rod 10 being clipped between two rows of runners 402 is driven movement, realize into Line.First motor position is not shown, but have no effect on those skilled in the art after two rows of runners 402 of Fig. 1 in diagram The understanding of the present invention and realization.

The inlet wire control structure 4 further includes the displacement sensor 401 for monitoring the displacement of wire rod 10, the displacement sensing Device 401 is electrically connected with controller 2.Displacement sensor 401 monitors the displacement of wire rod 10 and monitor value is sent to controller 2, when When the displacement of wire rod 10 reaches design requirement length, controller 2 controls first motor and stops working.

The guide frame 5 includes the hollow cylinder opposite with two rows of 402 outer ends of runner.Wire rod 10 is controlled from inlet wire and is tied 4 exit of structure come out after, be directly entered the hollow cylinder of guide frame 5, thus guide line material 10 to glue quantizing structure 6, cut The direction movement cut structure 7, grab structure 8.

The glue quantizing structure 6 includes automatic glue rifle 601 and air compressor machine, and the control terminal of air compressor machine is electrically connected with controller 2, The outlet side of air compressor machine is connected by tracheae with the inlet end 6011 of automatic glue rifle 601, the plastic hole 6012 of automatic glue rifle 601 It is opposite with the outlet of guide frame 5.Air compressor machine is supplied gas from the inlet end 6011 of automatic glue rifle 601 by tracheae, thus control from The glue amount that plastic hole 6012 comes out, guarantees encapsulated consistency.Air compressor machine is not shown in the example shown, but has no effect on the skill of this field Art personnel the understanding of the present invention and realization.

The cutting structure 7 includes first support 701, the first sliding rail 702, cylinder 703 and knife rest 704, is filled on knife rest 704 There are cutter 705, wherein by first support 701 loaded in rack 1, knife rest 704 is loaded on for the first sliding rail 702 and cylinder 703 On first sliding rail 702, the piston rod 7031 of cylinder 703 is connected with the transmission of knife rest 704；2 electricity of control terminal and controller of cylinder 703 Connection.The reciprocating motion of 703 piston rod 7031 of cylinder can drive cutter 705 to move back and forth, and realize cutting wire rod 10 and cut Playback after cutting.

The crawl structure 8 by second support 11 loaded in rack 1, the crawl structure 8 including the second motor 801, Third motor 802, the second sliding rail 803, mechanical arm configuration 804, robot manipulator structure 805；Second motor 801 and third motor 802 It is electrically connected with controller 2；Manipulator is loaded on mechanical arm configuration 804, and mechanical arm configuration 804 is loaded on the second sliding rail 803, machine Tool hand is telescopic.The machinery arm configuration 804 is three-dimensional machinery arm, can be realized 360 ° of rotations.In addition, the second sliding rail 803 For two (a front-rear direction setting, a up and down direction settings), the second motor 801 is two, drives mechanical arm to exist respectively It is moved on two second sliding rails 803.The second sliding rail 803 on (upper and lower) direction and corresponding second motor 801 are illustrating vertically Direction is not shown, when having no effect on those skilled in the art's the understanding of the present invention and realization.

Full automatic line bolt production system further includes for detecting the infrared ray for whether having wire rod 10 to send out at guide frame 5 prison Unit is surveyed, the infrared observation unit is electrically connected with controller 2, and the output end of controller 2 is electrically connected with alarm unit 12.In Before glue quantizing structure 6 is encapsulated, using whether having the submitting of wire rod 10 at infrared observation unit monitoring guide frame 5, if without if Alarm unit 12 is alarmed.Infrared observation unit is not shown in the example shown, but has no effect on those skilled in the art to this hair Bright understanding and realization.

Full automatic line bolt production system further includes the pedestal 9 of the levelling and movement set on 1 bottom of rack, is pushed away to realize The movement and leveling of moving-wire bolt production system.

Using the full automatic line bolt production system full automatic line bolt production method the following steps are included:

Step 1, controller 2 control inlet wire control structure 4 and work, and inlet wire control structure 4 drives the wire rod 10 in line wheel 3 Mobile, in 10 moving process of wire rod, conductor structure plays guiding role to the beginning of wire rod 10；

Step 2, when the displacement of wire rod 10 reaches preset value, controller 2 controls inlet wire control structure 4 and stops working, together When, the work of 2 control rubber quality structure 6 of controller, glue quantizing structure 6 carries out the beginning of wire rod 10 quantitatively encapsulated；

Step 3, after encapsulated, the control crawl structure 8 of controller 2 catches wire rod 10, at this point, crawl structure 8 should be kept away It opens encapsulated place and catches wire rod 10.Meanwhile the control cutting structure 7 of controller 2 cuts off wire rod 10 at the position of setting, to obtain Set the line bolt of length；

Line bolt is placed in storage disk by step 4, the control of controller 2 crawl structure 8.

Specifically, as shown in fig. 6, entire control flow of the invention includes:

Step G1: control information is formed, and instruction is generated；

The sample introduction control information includes action parameter, and the action parameter includes feeding, quantifies, is multiple after cutting and crawl The position time；The sample introduction instruction includes fixed journey system feeding, self-return and pause return；

Step G2: it is fed according to length program instruction；

Step G3: quantization program instruction package；

Step G4: it is instructed and is cut according to cutting process；

Step G5: quantization program instruction package；

Step G6: capture program instruction crawl is placed；

Step G7: all productions are completed according to required instruction and are acted；

Step G8: package instruction is formed according to inlet wire, cutting, quantization programming Control information.

Using the present invention, MCAO line bolt length and encapsulated amount can be automatically controlled, the production cycle is shortened, improves product Quality, good product consistency, workmanship is accurate, and head is mellow and full, and wrapping portion circularity can control in 10un, and experiment success rate is promoted to 98% or more.

The embodiment of the present invention is described with above attached drawing, but the invention is not limited to above-mentioned specific Embodiment, the above mentioned embodiment is only schematical, rather than limitation, those skilled in the art Under the inspiration of the present invention, without breaking away from the scope protected by the purposes and claims of the present invention, it can also make very much Form, within these are all belonged to the scope of protection of the present invention.