A kind of Precast Pier Columns packaged type Automatic-dumping ship

文档序号:1767874 发布日期:2019-12-03 浏览:27次 中文

阅读说明:本技术 一种预制墩柱可移动式自动倾倒船 (A kind of Precast Pier Columns packaged type Automatic-dumping ship ) 是由 艾兵海 余昌平 李晓龙 柏兴伟 周功康 冯燕平 于 2019-09-09 设计创作,主要内容包括:本发明涉及道路施工技术领域,具体公开了一种预制墩柱可移动式自动倾倒船,包括顶板和底板,所述顶板为平面设计,顶板的两侧设有船头翼板和船尾翼板,底板连接在顶板的下侧,所述底板采用缓和曲线设计;所述预制墩柱可移动式自动倾倒船还包括用于增强刚度的加劲板组件,所述加劲板组件包括腹板加劲板和船头加劲板;所述腹板加劲板的底部连接底板,腹板加劲板的顶部连接顶板和船尾翼板,船头加劲板连接顶板、底板和船头翼板。该预制墩柱可移动式自动倾倒船采用钢板焊接而成,使墩柱的翻身更加高效,有效提高墩柱预制的质量,重量轻,体积小,灵活性高,适用性广,重复利用率高,制造成本低。(The present invention relates to technical field of road construction, specifically disclose a kind of Precast Pier Columns packaged type Automatic-dumping ship, including top plate and bottom plate, the top plate is planar design, the two sides of top plate are equipped with fore wing plate and stern flap, bottom plate is connected to the downside of top plate, and the bottom plate uses easement curve design;The Precast Pier Columns packaged type Automatic-dumping ship further includes the stiffener component for strengthen rigidity, and the stiffener component includes web stiffener and fore stiffener;The bottom connecting bottom board of the web stiffener, the top connection top plate and stern flap of web stiffener, fore stiffener connect top plate and bottom plate and fore wing plate.The Precast Pier Columns packaged type Automatic-dumping ship is welded using steel plate, keeps the turn of pier stud more efficient, effectively improves the prefabricated quality of pier stud, light-weight, small in size, and flexibility is high, and applicability is wide, high recycling rate, and manufacturing cost is low.)

1. a kind of Precast Pier Columns packaged type Automatic-dumping ship, including top plate (1) and bottom plate (2), it is characterised in that:

The top plate (1) is planar design, and the two sides of top plate (1) are equipped with fore wing plate (3) and stern flap (4), and bottom plate (2) is even The downside in top plate (1) is connect, the bottom plate (2) uses easement curve design;

The Precast Pier Columns packaged type Automatic-dumping ship further includes the stiffener component for strengthen rigidity;

The stiffener component includes web stiffener (5) and fore stiffener (6);The bottom of the web stiffener (5) connects It connects bottom plate (2), top connection top plate (1) of web stiffener (5) and stern flap (4), fore stiffener (6) connect top plate (1), bottom plate (2) and fore wing plate (3);

The top plate (1), bottom plate (2), fore wing plate (3), stern flap (4), web stiffener (5) and fore stiffener (6) It is connected as one by carbon-dioxide arc welding, the Precast Pier Columns packaged type Automatic-dumping ship is hollow type structure.

2. Precast Pier Columns packaged type Automatic-dumping ship according to claim 1, it is characterised in that:

The fore stiffener (6) is L-type structure.

3. Precast Pier Columns packaged type Automatic-dumping ship according to claim 1, it is characterised in that:

The top plate (1), bottom plate (2), fore wing plate (3), stern flap (4), web stiffener (5) and fore stiffener (6) For the steel plate of 1cm thickness.

4. Precast Pier Columns packaged type Automatic-dumping ship according to claim 3, it is characterised in that:

The height of the fore wing plate (3) is 20cm.

5. Precast Pier Columns packaged type Automatic-dumping ship according to claim 3, it is characterised in that:

The height of the stern flap (4) is 32cm.

6. -5 any Precast Pier Columns packaged type Automatic-dumping ship according to claim 1, it is characterised in that:

The fore stiffener (6), which is equipped with to hang, moves hole (7).

7. Precast Pier Columns packaged type Automatic-dumping ship according to claim 6, it is characterised in that:

The diameter for hanging shifting hole (7) is 60mm.

The present invention relates to technical field of road construction, specifically a kind of Precast Pier Columns packaged type Automatic-dumping ship.

With the fast development of China's building trade productivity, bridge construction element factoryization is prefabricated and fabricated construction just Fast-developing in bridge construction, wherein the prefabricated of pier stud is mostly rectangular pier, all biggish in face of this weight and slenderness ratio Component, the requirement of tooling just seem increasingly important.

According to the construction technology of Precast Pier Columns, pier stud will carry out the turn of pier stud, pier in storage, transport and installation process Column is the biggish component of slenderness ratio, and Precast Pier Columns maximum weight can reach 160t, therefore the turn of pier stud cannot be as simple structure Part realizes turn in the sky like that, it is necessary to be turned over by external equipment.Traditional turn equipment mainly has overturning rack And sand launder, overturning rack is bulky, and flexibility is poor, needs to consume a large amount of steel;And sand launder then needs to occupy biggish space, And it still to be turned over by overturning rack when pier stud is transported to scene and turned over, restricted application.

Comprehensively consider the factors such as construction safety quality, construction effect, stock utilization, economic benefit, it is prefabricated in conjunction with pier stud Actual situations of construction, in conjunction with mechanics basic knowledge, the present invention designs a kind of Precast Pier Columns packaged type Automatic-dumping ship.

The purpose of the present invention is to provide a kind of Precast Pier Columns packaged type Automatic-dumping ships, to solve above-mentioned background technique The problem of middle proposition.

To achieve the above object, the invention provides the following technical scheme:

A kind of Precast Pier Columns packaged type Automatic-dumping ship, including top plate and bottom plate, the top plate are planar design, top plate Two sides be equipped with fore wing plate and stern flap, bottom plate is connected to the downside of top plate, and the bottom plate uses easement curve design;It is real The transmitting and decomposition of existing load, i.e. lifting object center of gravity are higher than sweep and orientation is eccentric, fall partially so that placing weight orientation;Top The planar design of plate is mainly used for contacting with pier stud bottom surface and transmitting the gravity of pier stud down;Bottom plate is set using easement curve Meter, pier stud can use the mitigation curved surface Automatic-dumping of bottom plate during turning over;

The Precast Pier Columns packaged type Automatic-dumping ship further includes the stiffener component for strengthen rigidity;

The stiffener component includes web stiffener and fore stiffener;The bottom of the web stiffener connects bottom Plate, the top connection top plate and stern flap of web stiffener, fore stiffener connect top plate and bottom plate and fore wing plate;Due to Fore position stress is gradually reduced during turn, therefore just reduces head plate size in design, and ship is arranged outside Head stiffener can give full play to the characteristic of material to meet rigidity requirement, save steel, mitigate weight, increase this and incline automatically The flexibility of ship;The rigidity of top plate and bottom plate can be increased by the way that web stiffener is arranged, and bottom plate can be allowed to have enough Space meet turn over needed for easement curve requirement;

The top plate and bottom plate, fore wing plate, stern flap, web stiffener and fore stiffener are protected by carbon dioxide Shield weldering is connected as one, it is made to give full play to the different performance of each component;The Precast Pier Columns packaged type Automatic-dumping ship is Hollow type structure.

As a further solution of the present invention: the fore stiffener is L-type structure.

As a further solution of the present invention: the top plate and bottom plate, fore wing plate, stern flap, web stiffener and ship Head stiffener is the steel plate of 1cm thickness.

As a further solution of the present invention: the height of the fore wing plate is 20cm.

As a further solution of the present invention: the height of the stern flap is 32cm;Due to pier stud turn over during by Power be it is continually changing, as pier stud is slowly transferred, will bear to shear in pier stud and the Automatic-dumping ship contact range, thus Fore wing plate and stern flap is respectively set in fore, stern, first is that the corner angle of pier shaft is protected not to be damaged during turn, two It is the contact area for increasing pier shaft and the Automatic-dumping ship during turning over, reduces the shearing that pier shaft is born.

As a further solution of the present invention: the fore stiffener, which is equipped with to hang, moves hole;Convenient for the Automatic-dumping ship Shifting is hung, fast transfer may be implemented.

As a further solution of the present invention: the diameter for hanging shifting hole is 60mm.

Compared with prior art, the beneficial effects of the present invention are:

1. the Precast Pier Columns packaged type Automatic-dumping ship by the easement curve design of bottom plate, realize the transmitting of load with It decomposes, pier stud center of gravity is higher than sweep and orientation is eccentric, so that pier stud orients Automatic-dumping, increases the turn of pier stud more Effect;It is not damaged, be can effectively improve during turn by the corner angle that fore wing plate and stern flap can protect pier shaft The prefabricated quality of pier stud, and the contact area of pier shaft Yu the Automatic-dumping ship can be increased during turn, reduce pier shaft The shearing of receiving has established solid foundation for pier stud total quality.

2. the Precast Pier Columns packaged type Automatic-dumping ship is welded using steel plate, light-weight, small in size, flexibility Height, applicability is wide, high recycling rate, and manufacturing cost is low.

It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only of the invention some Embodiment.

Fig. 1 is the structural schematic diagram of the embodiment of the present invention.

In figure: 1- top plate, 2- bottom plate, 3- fore wing plate, 4- stern flap, 5- web stiffener, 6- fore stiffener, 7- It hangs and moves hole.

Specific embodiment

In order to which technical problems, technical solutions and advantages to be solved are more clearly understood, tie below Accompanying drawings and embodiments are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only To explain the present invention, it is not intended to limit the present invention.

Embodiment 1

Referring to Fig. 1, in the embodiment of the present invention, a kind of Precast Pier Columns packaged type Automatic-dumping ship, including top plate 1 and bottom Plate 2, the top plate 1 are planar design, and the two sides of top plate 1 are equipped with fore wing plate 3 and stern flap 4, and bottom plate 2 is connected to top plate 1 Downside, the bottom plate 2 use easement curve design;Realize the transmitting and decomposition of load, i.e. lifting object center of gravity is higher than curve half Diameter and orientation bias are fallen partially so that placing weight orientation;The planar design of top plate 1 is mainly used for contacting with pier stud bottom surface and by pier The gravity of column transmits down;Bottom plate 2 can use the mitigation curved surface of bottom plate 2 during using easement curve design, pier stud to turn over Automatic-dumping;

The Precast Pier Columns packaged type Automatic-dumping ship further includes the stiffener component for strengthen rigidity.

Further, the stiffener component includes web stiffener 5 and fore stiffener 6;

The bottom connecting bottom board 2 of the web stiffener 5, the top connection top plate 1 and stern flap 4 of web stiffener 5, Fore stiffener 6 connects top plate 1, bottom plate 2 and fore wing plate 3;Since fore position stress is gradually reduced during turning over, Just head plate size is reduced in design, fore stiffener 6 is set to meet rigidity requirement outside, can be given full play to The characteristic of material saves steel, mitigates weight, increases the flexibility of the Automatic-dumping ship;It can be with by setting web stiffener 5 Increase the rigidity of top plate 1 and bottom plate 2, and bottom plate 2 can be allowed there are enough spaces to meet the easement curve requirement needed for turning over.

Further, the fore stiffener 6 is L-type structure.

Specifically, the top plate 1, bottom plate 2, fore wing plate 3, stern flap 4, web stiffener 5 and fore stiffener 6 are logical It crosses carbon-dioxide arc welding to be connected as one, it is made to give full play to the different performance of each component.

Specifically, the top plate 1, bottom plate 2, fore wing plate 3, stern flap 4, web stiffener 5 and fore stiffener 6 are The steel plate of 1cm thickness, the Precast Pier Columns packaged type Automatic-dumping ship are hollow type structure.

Preferably, the height of the fore wing plate 3 is 20cm, and the height of stern flap 4 is 32cm;Since pier stud turned over Stress is continually changing in journey, as pier stud is slowly transferred, will bear to shear in pier stud and the Automatic-dumping ship contact range, Therefore on the bow, stern fore wing plate 3 and stern flap 4 is respectively set, first is that protect the corner angle of pier shaft during turn not It is damaged, second is that increasing the contact area of pier shaft and the Automatic-dumping ship during turning over, reduces the shearing that pier shaft is born.

The working principle of the embodiment of the present invention is: the pier stud turned over will be needed slowly to transfer to top plate 1, pass through bottom plate 2 Easement curve design, realize the transmitting and decomposition of load, pier stud center of gravity is higher than sweep and orientation is eccentric, so that pier stud is fixed To Automatic-dumping, keep the turn of pier stud more efficient;Existed by the corner angle that fore wing plate 3 and stern flap 4 can protect pier shaft Be not damaged during turning over, can effectively improve the prefabricated quality of pier stud, and can increase during turn pier shaft with The contact area of the Automatic-dumping ship, reduces the shearing that pier shaft is born, and has established solid foundation for pier stud total quality.

Embodiment 2

Referring to Fig. 1, a kind of Precast Pier Columns packaged type Automatic-dumping ship is different from embodiment 1 in the embodiment of the present invention , the fore stiffener 6, which is equipped with to hang, moves hole 7;Shifting is hung convenient for the Automatic-dumping ship, fast transfer may be implemented.

Further, the diameter for hanging shifting hole 7 is 60mm.

In conclusion the Precast Pier Columns packaged type Automatic-dumping ship, work efficiency, economic benefit are as follows:

(1) work efficiency

Pier stud is turned over by the Precast Pier Columns packaged type Automatic-dumping ship, pier stud turns over construction efficiency 0.25h/ It is a.

(2) economic benefit

It is about 1.5t that single overturning rack in the prior art, which needs the fashioned iron weight consumed, and the single Automatic-dumping ship Need the steel of 0.686t;It is about 10,000 yuan total to manufacture single overturning rack projects expense, and the single Automatic-dumping ship projects are taken With total about 0.5 ten thousand yuan;Each Automatic-dumping ship can save 0.5 ten thousand yuan compared to overturning rack.

Moreover, the Automatic-dumping ship material therefor is bridge construction common used material, it is not necessarily to special outfit, processing technology letter It is single, strong applicability.

In the description of the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection " are answered It is interpreted broadly, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can be mechanical connect It connects, is also possible to be electrically connected;It can be directly connected, can also can be in two elements indirectly connected through an intermediary The connection in portion.For the ordinary skill in the art, the tool of above-mentioned term in the present invention can be understood with concrete condition Body meaning.

The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

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