A kind of Pipe installing depth of parallelism inspection method

文档序号:1773689 发布日期:2019-12-03 浏览:34次 中文

阅读说明:本技术 一种管道安装平行度检查方法 (A kind of Pipe installing depth of parallelism inspection method ) 是由 单意志 秦亚林 余世安 郑自川 钱伏华 于 2019-08-05 设计创作,主要内容包括:本发明公开了一种管道安装平行度检查方法,步骤如下:S1制作管道安装套管;S2制作两个圆形管道检查模具;设置全站仪高程与后视已知点;S4套管内侧中心点的坐标测量;S5计算得出套管的偏差值;S6调整套管位置、标高;S7焊接固定后复测;S8重复步骤S4至S7;S9管道大管一端置于支撑架处,测量第二检测模具中心点的三维坐标;S10计算得到管道大管的偏差值;S11调整管道大管位置、标高;S12焊接固定后复测;S13对第二层的管道重复步骤S9至S12。本发明克服了现有的需提前预制加固,结构体庞大、钢筋绑扎麻烦、容易碰动等不足,使检查灵活、测量方便。(The invention discloses a kind of Pipe installing depth of parallelism inspection methods, and steps are as follows: S1 makes Pipe installing casing;S2 makes two circular pipes and checks mold;Total station elevation and backsight known point are set;The measurement of coordinates of S4 casing medial center points;The deviation of casing is calculated in S5;S6 adjusts sleeve position, absolute altitude;Rear repetition measurement is welded and fixed in S7;S8 repeats step S4 to S7;The big pipe one end of S9 pipeline is placed at support frame, the three-dimensional coordinate of measurement the second detection mold center's point;The deviation of the big pipe of pipeline is calculated in S10;S11 adjusts the big pipe position of pipeline, absolute altitude;Rear repetition measurement is welded and fixed in S12;S13 repeats step S9 to S12 to the pipeline of the second layer.The present invention overcomes it is existing need to be prefabricated reinforced in advance, structural body is huge, reinforcing bar binding trouble, is easy the deficiencies of touching, make to check flexibly, measurement it is convenient.)

1. a kind of Pipe installing depth of parallelism inspection method, which comprises the following steps:

S1 makes Pipe installing casing, and casing inner diameter is identical as the small pipe outside diameter of pipeline to be installed;

S2 makes two circular pipes and checks mold, and first checks that the diameter of mold is identical as the small pipe outside diameter of pipeline to be installed, Second checks that the diameter of mold is identical as the big bore of pipeline to be installed;Mark out two inspection mold center's point positions;

Total station is arranged in S3, makes instrument and checkpoint intervisibility, and instrument actual coordinate and elevation is arranged in backsight known point;

Measurement on the inside of S4 casing: securing the cannula at support frame, checks that mold is embedded in casing, the seat of measuring center point for first Mark;

The deviation of casing is calculated in S5:

Azimuth deviation value Δ B=(- (X-X0)×SINα+(Y-Y0)×COSα)×1000;

Height variation value Δ h=H-H0

In formula, X0、Y0For duct orientation starting point coordinate, α is the difference along starting point and reactor core line angle and starting point deflection angle, and X, Y are Actual measurement first checks the coordinate of mold center's point;H is the elevation that actual measurement obtains, H0For theoretical elevation;

S6 adjusts sleeve position, absolute altitude, and the orientation for making casing, height variation value are weldingly fixed on branch within 1mm, by casing On support;

Rear repetition measurement sleeve position, absolute altitude is welded and fixed in S7, and whether deviation is within 1mm, if meeting, continues S8;

S8 repeats step S4 to S7, installs second layer casing in the second layer of support frame, makes second layer sleeve position, absolute altitude deviation Within 1mm, while meeting that bilevel casing is parallel and orientation, the horizontal direction parallel degree deviation of two layers of casing exist Within 1mm;Second layer casing is weldingly fixed on support frame;

One end of pipeline tubule is installed in casing by S9, and the big pipe one end of pipeline is placed at support frame, and the second detection mold is embedding Enter the inside of the big pipe of pipeline, the three-dimensional coordinate of measurement the second detection mold center's point;

The deviation of the big pipe of pipeline is calculated in S10:

Azimuth deviation value Δ B '=(- (X '-X0)×SINα+(Y′-Y0)×COSα)×1000;

Height variation value Δ h '=H '-H0

In formula, X0、Y0For duct orientation starting point coordinate, α is the difference along starting point and reactor core line angle and starting point deflection angle, X ', Y ' The coordinate of mold center's point is checked for actual measurement second;H ' is the elevation for the big pipe that actual measurement obtains, H0For theoretical elevation;

S11 adjusts the big pipe position of pipeline, absolute altitude, makes the big Guan Fangwei of pipeline, height variation value within 1mm, by the big pipe of pipeline It is welded and fixed on the support frame;

The big pipe position of rear repetition measurement pipeline is welded and fixed in S12, whether deviation is within 1mm for absolute altitude, if meeting, continues S13;

S13 repeats step S9 to S12 to the pipeline of the second layer, and the big pipe of the pipeline of the second layer is mounted on to the second layer of support frame, The position that makes the big pipe of the pipeline of the second layer, absolute altitude deviation meet that two layers of pipeline be parallel and two layers pipeline within 1mm Horizontal direction parallel degree deviation is within 1mm;The pipeline pipe welding of the second layer is fixed on installation support frame.

2. Pipe installing depth of parallelism inspection method according to claim 1, which is characterized in that pipeline to be installed is by diameter Different tubule and big pipe are integrally formed along its length, and the diameter of tubule is less than the diameter of big pipe, in small pipe outside diameter and big pipe Diameter is identical.

3. Pipe installing depth of parallelism inspection method according to claim 1, which is characterized in that first checks mold and second Check that the diameter of mold is identical.

4. Pipe installing depth of parallelism inspection method according to claim 1, which is characterized in that support frame has upper layer and lower layer, Two pipelines are individually fixed in the upper and lower of support frame.

5. Pipe installing depth of parallelism inspection method according to claim 1, which is characterized in that in step S7, if repetition measurement set Pipe position, absolute altitude deviation are not less than 1mm, then carry out S6.

6. Pipe installing depth of parallelism inspection method according to claim 1, which is characterized in that the length of casing is 10mm, Casing length too long cannot rotate in order to avoid influencing pipeline.

7. Pipe installing depth of parallelism inspection method according to claim 1, which is characterized in that first checks mold and second The thickness for checking mold is 3mm.

8. Pipe installing depth of parallelism inspection method according to claim 1, which is characterized in that first checks mold and second It checks and is equipped with leader on mold, be used for hand-held.

Technical field

The invention belongs to civil construction technical fields, and in particular to a kind of Pipe installing depth of parallelism inspection method.

Background technique

The heap chamber ringwall of reactor building is equipped with eight groups of thrust kerves, and every group of thrust kerve is inside and outside arranged not by two Casing with caliber is welded to form, and casing is welded by two kinds of tubing again, requires high, concentricity to its concentricity and the depth of parallelism And the depth of parallelism requires to be within deviation 1mm, every group of thrust kerve upper and lower level has a root canal road, eight groups of thrust kerves totally 16 root canal Road, is divided to two kinds of specifications, and pipe range is 1320mm and 1488mm.Currently, generally in order to guarantee concentricity and the depth of parallelism, first in workshop Prefabricated installation after passed examination, adds support and fixes, huge structure, installation before binding prior to reinforcing bar, reinforcing bar binding need to pass through plus Fixing structure body, labor efficiency is low, while being easy to touch reinforcing body, influences the quality for detecting work.

Summary of the invention

The present invention aiming at the shortcomings in the prior art, provides a kind of Pipe installing depth of parallelism inspection method, is a kind of installation The depth of parallelism inspection method of complicated stereoeffect state inside and outside the intracorporal pipeline of wall, overcoming existing need to shift to an earlier date Prefabricated reinforced, structural body is huge, reinforcing bar binding trouble, is easy the deficiencies of touching, checks that flexible, measurement is convenient.

To achieve the above object, the invention adopts the following technical scheme: a kind of Pipe installing depth of parallelism inspection method, including Following steps:

S1 makes Pipe installing casing, and casing inner diameter is identical as the small pipe outside diameter of pipeline to be installed;

S2 makes two circular pipes and checks mold, and first checks the diameter of mold and the small pipe outside diameter phase of pipeline to be installed Together, second check that the diameter of mold is identical as the big bore of pipeline to be installed;Mark out two inspection mold center's point positions;

Total station is arranged in S3, makes instrument and checkpoint intervisibility, and instrument actual coordinate and elevation is arranged in backsight known point;

Measurement on the inside of S4 casing: securing the cannula at support frame, checks that mold is embedded in casing, measuring center point for first Coordinate;

The deviation of casing: azimuth deviation value Δ α=(- (X-X is calculated in S50)×SINα+(Y-Y0)×COSα)× 1000;

Height variation value Δ h=H-H0

In formula, X0、Y0For duct orientation starting point coordinate, α is the difference along starting point and reactor core line angle and starting point deflection angle, X, Y is Measured Coordinates;H is the elevation that actual measurement obtains, H0For theoretical elevation;

S6 adjusts sleeve position, absolute altitude, and casing is welded and fixed within 1mm for the orientation for making casing, height variation value On the support frame;

Rear repetition measurement sleeve position, absolute altitude is welded and fixed in S7, and whether deviation is within 1mm, if meeting, continues S8;

S8 repeats step S4 to S7, installs second layer casing in the second layer of support frame, makes second layer sleeve position, absolute altitude Deviation meets that bilevel casing is parallel and the horizontal direction parallel degree deviation of two layers of casing exists within 1mm Within 1mm;Second casing is weldingly fixed on support frame;

One end of pipeline tubule is installed in casing by S9, and the big pipe one end of pipeline is placed at support frame, detects mould for second The inside of the tool insertion big pipe of pipeline, the three-dimensional coordinate of measurement the second detection mold center's point;

The deviation of the big pipe of pipeline is calculated in S10:

Azimuth deviation value Δ B '=(- (X '-X0)×SINα+(Y′-Y0)×COSα)×1000;

Height variation value Δ h '=H '-H0

In formula, X0、Y0For duct orientation starting point coordinate, α is the difference along starting point and reactor core line angle and starting point deflection angle, X ', Y ' are to survey the second coordinate for checking mold center's point;H ' is the elevation for the big pipe that actual measurement obtains, H0It is theoretical high Journey;

S11 adjusts the big pipe position of pipeline, absolute altitude, makes the big Guan Fangwei of pipeline, height variation value within 1mm, by pipeline Pipe welding is fixed on the support frame;

The big pipe position of rear repetition measurement pipeline is welded and fixed in S12, whether deviation is within 1mm for absolute altitude, if meeting, continues S13;

S13 repeats step S9 to S12 to the pipeline of the second layer, and the big pipe of the pipeline of the second layer is mounted on the second of support frame Layer, the position for making the big pipe of the pipeline of the second layer, absolute altitude deviation are within 1mm, while two layers of pipeline of satisfaction is parallel and two layers is managed The horizontal direction parallel degree deviation in road is within 1mm;The pipeline pipe welding of the second layer is fixed on installation support frame.

To optimize above-mentioned technical proposal, the concrete measure taken further include:

Pipeline to be installed is integrally formed along its length by the different tubule of diameter and big pipe, and the diameter of tubule is less than big The diameter of pipe, small pipe outside diameter are identical as big bore.

First checks that mold checks that the diameter of mold is identical with second.

Support frame has upper layer and lower layer, and two pipelines are individually fixed in the upper and lower of support frame.

In step S7, if repetition measurement sleeve position, absolute altitude deviation are not less than 1mm, S6 is carried out.

The length of casing is 10mm, and casing length too long cannot rotate in order to avoid influencing pipeline.

First checks that mold and second checks that the thickness of mold is 3mm.

It is equipped with leader on first inspection mold and the second inspection mold, is used for hand-held.

The beneficial effects of the present invention are: the present invention not only can be detected accurately according to the actual situation, to obtain more Accurate detection as a result, on heap chamber ringwall thrust kerve installation when physical location adjustment provide reliable basis, and And easy tool subsidiary is used, and it is easy to operate, it checks on the quality reliable, measurement is convenient, flexible, without in advance in vehicle Between it is prefabricated, and reinforced, while solving that the pipeline depth of parallelism checks difficult up and down, effectively meet the matter to site operation Amount requires, and compared with original parallelism detection method, substantially increases detection efficiency.

Detailed description of the invention

Fig. 1 is pipeline location sectional schematic diagram of the invention.

Fig. 2 is the structural schematic diagram of inventive pipeline.

Fig. 3 is pipeline plan-position schematic diagram.

Fig. 4 is pipeline diagrammatic cross-section.

Specific embodiment

In conjunction with the accompanying drawings, the present invention is further explained in detail.

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