阅读说明：本技术 一种差速式螺旋渣水分离器 (Differential spiral slag-water separator ) 是由 李学忠 陈航 辛德忠 王清峰 田乐意 万军 邱响林 杨林 唐敏 刘卫亮 黄勇 于 2021-08-27 设计创作，主要内容包括：本发明涉及一种差速式螺旋渣水分离器,属于渣水分离器技术领域,包括过水容器,过水容器内设有用于渣水分离的离心组件,离心组件包括能够相对过水容器转动的离心筒以及用于固定离心筒的支架,支架的两端与开设在过水容器两端的支架安装孔转动连接,离心筒由螺旋导流板形成以使分离出的煤渣随螺旋导流板的旋转被推出分离器；离心筒的周向设有多个能够随离心筒转动且能自转的自清理组件,自清理组件包括转动连接在支架上的自清理转轴,自清理转轴上等间距间隔设置有若干叶片,叶片与绕离心筒设置的隔板之间留有缝隙以形成供直径小于该缝隙的煤渣和水通过的水渣分离通道。本发明实现了水资源的回收,提高了渣水分离效率,且结构紧凑。(The invention relates to a differential spiral slag-water separator, belonging to the technical field of slag-water separators, comprising a water passing container, wherein a centrifugal assembly for separating slag from water is arranged in the water passing container, the centrifugal assembly comprises a centrifugal cylinder capable of rotating relative to the water passing container and a bracket for fixing the centrifugal cylinder, two ends of the bracket are rotatably connected with bracket mounting holes arranged at two ends of the water passing container, and the centrifugal cylinder is formed by a spiral guide plate so that separated coal slag is pushed out of the separator along with the rotation of the spiral guide plate; the periphery of the centrifugal cylinder is provided with a plurality of self-cleaning assemblies which can rotate along with the centrifugal cylinder and can rotate automatically, each self-cleaning assembly comprises a self-cleaning rotating shaft which is rotatably connected to the support, a plurality of blades are arranged on each self-cleaning rotating shaft at equal intervals, and gaps are reserved between the blades and partition plates arranged around the centrifugal cylinder to form water-slag separation channels for coal slag and water with diameters smaller than the gaps to pass through. The invention realizes the recovery of water resources, improves the slag-water separation efficiency and has compact structure.)

1. The utility model provides a differential formula spiral sediment water separator which characterized in that: the centrifugal assembly comprises a centrifugal cylinder and a bracket, wherein the centrifugal cylinder can rotate relative to the water passing container, the bracket is used for fixing the centrifugal cylinder, two ends of the bracket are rotationally connected with bracket mounting holes formed in two ends of the water passing container, and the centrifugal cylinder is formed by a spiral guide plate so that separated coal slag is pushed out of the separator along with the rotation of the spiral guide plate; the periphery of the centrifugal cylinder is provided with a plurality of self-cleaning assemblies which can rotate along with the centrifugal cylinder and can rotate automatically, each self-cleaning assembly comprises a self-cleaning rotating shaft which is rotatably connected to the support, a plurality of blades are arranged on each self-cleaning rotating shaft at equal intervals, and gaps are reserved between the blades and partition plates arranged around the centrifugal cylinder to form water-slag separation channels for coal slag and water with diameters smaller than the gaps to pass through.

2. The differential spiral slag-water separator of claim 1, wherein: the self-cleaning assembly and the centrifugal assembly share one driving device.

3. The differential spiral slag-water separator of claim 1, wherein: the centrifugal cleaning device is characterized in that a power assembly is arranged at one end of the water passing container, the power assembly comprises a driving device and a differential transmission mechanism, the differential transmission mechanism comprises a driving gear connected with an output shaft of the driving device, the driving gear is meshed with a driven gear which is rotatably connected to the water passing container and an inner gear ring fixed at one end of the centrifugal cylinder, the driven gear is meshed with a central gear ring which is rotatably connected to the water passing container and is coaxially arranged with the centrifugal cylinder, and the central gear ring is meshed with a self-cleaning gear fixed on a self-cleaning rotating shaft.

4. The differential spiral slag-water separator of claim 1, wherein: the support includes relative setting and is annular front end dish and rear end dish to and be located between front end dish and the rear end dish and around a plurality of connecting rods that its circumference was arranged, self-cleaning pivot is located between connecting rod and the centrifuge bowl.

5. The differential spiral slag-water separator of claim 1, wherein: the driving device of the self-cleaning assembly and the centrifugal assembly is a hydraulic motor or an electric motor.

6. The differential spiral slag-water separator of claim 1, wherein: the self-cleaning rotating shaft comprises a middle section connected with the blades and supporting sections positioned at two ends of the middle section, and the middle section is matched with the mounting holes of the blades and is of a non-centrosymmetric structure so as to limit circumferential relative movement of the blades.

7. The differential spiral slag-water separator of claim 1, wherein: the water passing container is provided with a water outlet hole communicated with the water storage cavity positioned at the lower part of the water passing container, and a water outlet valve is arranged at the water outlet hole.

8. The differential spiral slag-water separator of claim 3, wherein: the front end and the rear end of the water passing container are detachably connected with a front end cover and a rear end cover respectively, the front end cover and the rear end cover are provided with a feed inlet and a slag outlet which are coaxial with the centrifugal cylinder respectively, and the power assembly is installed on the front end cover.

9. The differential spiral slag-water separator of claim 1, wherein: the self-cleaning assemblies are uniformly distributed in the circumferential direction of the centrifugal cylinder.

Technical Field

The invention belongs to the technical field of slag-water separators, and relates to a differential spiral slag-water separator.

Background

With the acceleration of green mining technology of coal mines, resource-saving mining technology development is more and more urgent. At present, in coal mine gas control, gas hole drilling is mostly carried out by washing and cooling with high-pressure water, water after use and coal slag are scattered into a roadway together, so that water resource waste is caused, and water shortage in the north greatly influences gas control. At present, the coal cinder water treatment mainly adopts the clearance between the blades to form a filtering gap, and the blades rotate relatively to form a self-cleaning function of the clearance, so that the filtering effectiveness is ensured. However, the structure has the problems of large volume, incapability of integrating with a drilling machine and the like. In addition, the drilling machine and the slag-water separator need to be operated respectively, the operation procedures are multiple, and the automation integration difficulty is increased under the large background of the development of the automatic drilling machine.

Disclosure of Invention

In view of this, the present application aims to provide a differential spiral slag-water separator to realize the recovery of water resources.

In order to achieve the purpose, the invention provides the following technical scheme:

a differential spiral slag-water separator comprises a water passing container, wherein a centrifugal assembly for separating slag from water is arranged in the water passing container, the centrifugal assembly comprises a centrifugal cylinder capable of rotating relative to the water passing container and a bracket for fixing the centrifugal cylinder, two ends of the bracket are rotatably connected with bracket mounting holes arranged at two ends of the water passing container, and the centrifugal cylinder is formed by a spiral guide plate so that separated coal slag is pushed out of the separator along with the rotation of the spiral guide plate; the periphery of the centrifugal cylinder is provided with a plurality of self-cleaning assemblies which can rotate along with the centrifugal cylinder and can rotate automatically, each self-cleaning assembly comprises a self-cleaning rotating shaft which is rotatably connected to the support, a plurality of blades are arranged on each self-cleaning rotating shaft at equal intervals, and gaps are reserved between the blades and partition plates arranged around the centrifugal cylinder to form water-slag separation channels for coal slag and water with diameters smaller than the gaps to pass through.

Optionally, the self-cleaning assembly and the centrifugal assembly share a driving device, and the driving device is an electric motor or a hydraulic motor.

Optionally, a power assembly is arranged at one end of the water passing container, the power assembly comprises a driving device and a differential transmission mechanism, the differential transmission mechanism comprises a driving gear connected with an output shaft of the driving device, the driving gear is meshed with a driven gear rotationally connected to the water passing container and an inner gear ring fixed at one end of the centrifugal cylinder, the driven gear is meshed with a central gear ring rotationally connected to the water passing container and coaxially arranged with the centrifugal cylinder, and the central gear ring is meshed with a self-cleaning gear fixed on the self-cleaning rotating shaft.

Optionally, the support includes a front end disc and a rear end disc which are disposed opposite to each other and are annular, and a plurality of connecting rods which are located between the front end disc and the rear end disc and are arranged around the circumference of the front end disc and the rear end disc, and the self-cleaning rotating shaft is located between the connecting rods and the centrifugal cylinder.

Optionally, the self-cleaning rotating shaft comprises a middle section connected with the blade and support sections located at two ends of the middle section, and the middle section is matched with the mounting hole of the blade and is of a non-centrosymmetric structure so as to limit circumferential relative movement of the blade.

Optionally, the water container is provided with a water outlet hole communicated with the water storage cavity at the lower part of the water container, and the water outlet hole is provided with a water outlet valve.

Optionally, the front end and the rear end of the water passing container are detachably connected with a front end cover and a rear end cover respectively, the front end cover and the rear end cover are provided with a feed inlet and a slag outlet which are coaxial with the centrifugal cylinder respectively, and the power assembly is installed on the front end cover.

Optionally, the self-cleaning assemblies are uniformly distributed in the circumferential direction of the centrifugal cylinder.

The invention has the beneficial effects that: the centrifugal cylinder is driven by a centrifugal motor to rotate at a high speed, and the centrifugal cylinder is driven by a motor to rotate at a low speed; the self-cleaning function of the centrifugal assembly is realized by utilizing the low-speed rotation of the blades; the axial movement of the coal slag is realized by utilizing the thrust generated by the rotation of the spiral guide plate of the centrifugal cylinder, the coal slag is pushed out of the separator, the recovery of water resources is realized, the slag-water separation effect is higher than that of the traditional shaking type separator, and the slag-water separation efficiency is improved; in addition, water after centrifugal separation can be temporarily stored in the water passing container, so that the slag-water separation process is reduced, and the slag-water separation efficiency is further improved; meanwhile, the structure is compact, and the driving device is a hydraulic motor and can be quickly integrated with a drilling machine.

Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objectives and other advantages of the invention may be realized and attained by the means of the instrumentalities and combinations particularly pointed out hereinafter.

Drawings

For the purposes of promoting a better understanding of the objects, aspects and advantages of the invention, reference will now be made to the following detailed description taken in conjunction with the accompanying drawings in which:

FIG. 1 is a schematic structural diagram of a differential spiral slag-water separator according to the present invention;

FIG. 2 is a schematic structural view of a power assembly;

FIG. 3 is a schematic structural view of a self-cleaning assembly;

FIG. 4 is a schematic view of a blade configuration;

FIG. 5 is a schematic structural view of a self-cleaning spindle;

FIG. 6 is a schematic structural view of a centrifuge assembly;

FIG. 7 is a schematic structural view of a water passing container;

FIG. 8 is a schematic view of the structure of the separator;

fig. 9 is a schematic structural view of the differential transmission mechanism.

Reference numerals: the device comprises a power component 1, a self-cleaning component 2, a central gear ring 3, a centrifugal component 4, a water passing container 5, a partition plate 6, a rear end cover 7, a front end cover 11, a hydraulic motor 12, a driving gear 13, a driven gear 14, a self-cleaning gear 21, blades 22, a self-cleaning rotating shaft 23, blade inner grooves 221, a gear mounting section 231, a front support section 232, a self-cleaning rotating shaft outer flat square 233, a support 41, a spiral guide plate 42, an inner gear ring 43, a support mounting hole 51 and a water outlet hole 52.

Detailed Description

The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It should be noted that the drawings provided in the following embodiments are only for illustrating the basic idea of the present invention in a schematic way, and the features in the following embodiments and examples may be combined with each other without conflict.

Wherein the showings are for the purpose of illustrating the invention only and not for the purpose of limiting the same, and in which there is shown by way of illustration only and not in the drawings in which there is no intention to limit the invention thereto; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "front", "rear", etc., based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not an indication or suggestion that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes, and are not to be construed as limiting the present invention, and the specific meaning of the terms may be understood by those skilled in the art according to specific situations.

Referring to fig. 1 to 9, a differential spiral slag-water separator comprises a water passing container 5 with a water storage cavity, a centrifugal assembly 4 for separating slag and water is arranged in the water passing container 5, the centrifugal assembly 4 comprises a centrifugal cylinder capable of rotating relative to the water passing container 5 and a bracket 41 for fixing the centrifugal cylinder, two ends of the bracket are supported in bracket mounting holes 51 arranged at two ends of the water passing container through bearings, and the centrifugal cylinder is formed by a spiral guide plate 42 so that separated coal slag is pushed out of the separator along with the rotation of the spiral guide plate; the periphery of the centrifugal cylinder is provided with a plurality of self-cleaning assemblies 2 which can rotate along with the centrifugal cylinder and can rotate automatically, each self-cleaning assembly 2 comprises a self-cleaning rotating shaft 23 which is rotatably connected to the support 41, a plurality of blades 22 are arranged on the self-cleaning rotating shaft 23 at equal intervals, and gaps are reserved between the blades 22 and the partition plates 6 arranged around the centrifugal cylinder to form water-slag separation channels for coal slag and water with the diameter smaller than the gaps to pass through.

Optionally, the self-cleaning assembly 2 shares a drive means with the centrifuge assembly 4, the drive means being an electric or hydraulic motor 12.

Optionally, one end of the water passing container 5 is provided with a power assembly 1, the power assembly 1 comprises a driving device and a differential transmission mechanism, the differential transmission mechanism comprises a driving gear 13 connected with an output shaft of the driving device, the driving gear 13 is meshed with a driven gear 14 rotationally connected to the water passing container 5 and an inner gear ring 43 fixed at one end of the centrifugal cylinder, the driven gear 14 is meshed with a central gear ring 3 rotationally connected to the water passing container 5 and coaxial with the centrifugal cylinder, and the central gear ring 3 is meshed with a self-cleaning gear 21 fixed on a self-cleaning rotating shaft 23.

Optionally, the bracket 41 includes a front end disc and a rear end disc which are oppositely arranged and are annular, and a plurality of connecting rods which are located between the front end disc and the rear end disc and are arranged around the circumference of the front end disc and the rear end disc, and the self-cleaning rotating shaft 23 is located between the connecting rods and the centrifugal cylinder.

Optionally, the centrifugal assembly 4 is located at an upper portion of the water passing container 5 to increase a water storage space of the water passing container 5.

Optionally, the self-cleaning rotating shaft 23 comprises a middle section connected with the blade 22, a front supporting section 232 and a rear supporting section respectively positioned at the front end and the rear end of the middle section, and a gear mounting section 231 positioned at the front end of the front supporting section; the intermediate section is matched to the mounting hole of the vane and is of non-centrosymmetric configuration to limit relative rotation of the vane 22.

Optionally, the intermediate section has a faceted structure along its length to limit rotation of the blades 22, the faceted structure preferably being a flattened self-cleaning shaft outer flat 233 or alternatively a convex arcuate surface.

Optionally, the water container 5 is provided with a water outlet 52 communicated with the water storage cavity at the lower part thereof, and a water outlet valve is arranged at the water outlet 52.

Optionally, the front end and the rear end of the water passing container 5 are detachably connected with a front end cover 11 and a rear end cover 7 respectively, the front end cover 11 and the rear end cover 7 are provided with a feed inlet and a slag outlet which are coaxial with the centrifugal cylinder respectively, and the power assembly 1 is mounted on the front end cover 11.

Optionally, the cross section of the water passing container 5 is arched at the upper part and rectangular at the lower part.

Optionally, the self-cleaning assemblies 2 are uniformly distributed in the circumferential direction of the centrifuge bowl.

The invention improves the structure compactness of the separator, the convenience of integration with a drilling machine and the degree of automation, saves the underground space to the maximum extent, reduces the transportation cost of equipment and the slag-water separation cost, and simplifies the slag-water separation process.

Examples

A differential spiral slag-water separator mainly comprises a power component 1, a self-cleaning component 2, a central gear ring 3, a centrifugal component 4, a water passing container 5, a partition plate 6, a rear end cover 7 and a front end cover 11. The structure, the installation position and the function of each part are as follows:

(1) the power assembly 1: the power for providing high-speed rotation of the centrifugal assembly 4 and low-speed rotation of the self-cleaning assembly 2 mainly comprises a hydraulic motor 12, a driving gear 13 and a driven gear 14. An output shaft of the motor is fixedly connected with the driving gear 13 to drive the driving gear 13 to rotate; the driving gear 13 is meshed with the inner gear ring 43 of the centrifugal assembly 4; the driven gear 14 meshes with the sun gear 3. Through the gear train, the power assembly 1 realizes that the centrifugal assembly 4 and the central gear ring 3 rotate in the same direction, and realizes differential rotation of the self-cleaning assembly 2 by utilizing the difference of the angular speeds of the centrifugal assembly 4 and the central gear ring.

(2) Self-cleaning component 2: the self-cleaning rotary shaft mainly comprises a self-cleaning gear 21, blades 22 and a self-cleaning rotary shaft 23, wherein the self-cleaning gear 21 is meshed with the concentric gear ring 3, the blades 22 are provided with blade inner grooves 221 matched with outer flat squares 233 of the self-cleaning rotary shaft, the blades and the inner grooves cannot rotate in the circumferential direction, and the blades and the inner grooves can move in the axial direction, so that the partition plates 6 can be assembled at intervals. The self-cleaning gear 21 is rigidly connected with the self-cleaning rotating shaft 23, and the self-cleaning rotating shaft 23 rotates along with the self-cleaning gear 21.

A plurality of self-cleaning subassemblies 2 are installed on centrifugal subassembly 4 in the distribution of circumference, rotate around central ring gear 3 along with centrifugal subassembly 4's rotation, and the rotation is simultaneously. The self-cleaning assembly 2 realizes differential autorotation by meshing with the central gear ring 3, and drives the blades 22 and the partition plate 6 to generate relative rotation. The blades 22 and the partition plates 6 are assembled at intervals, a filtering gap with the width equal to the thickness of the blades 22 is reserved, a water-slag separation channel is formed, and coal slag with the diameter larger than the gap is reserved in the centrifugal assembly 4.

(3) The center ring gear 3: is positioned between the power component 1 and the centrifugal component 4, is rotationally connected to the water passing container 5 or the bracket 41, is meshed with the driven gear 14 of the power component 1 and the self-cleaning gear 21 of the self-cleaning component 2, and completes the autorotation of the self-cleaning component 2 together with the centrifugal component 4.

(4) The centrifugal assembly 4: the coal slag centrifugal separation device is driven by the power assembly 1 to rotate at a high speed, and the coal slag centrifugal separation device is used for completing the centrifugal separation of coal slag and water by utilizing a gap formed by the power assembly and the self-cleaning assembly 2. The coal cinder and the water with the diameter smaller than the gap are discharged into an inner cavity between the centrifugal component 4 and the water passing container 5 through the gap; the coal slag having a diameter larger than the gap remains in the centrifugal module 4 and is discharged out of the separator through the spiral deflector 42 in the centrifugal module 4. The composition is as follows:

the support 41: the self-cleaning assembly 2 and the partition plate 6 are arranged, the self-cleaning assembly is arranged on the water passing container 5, can freely rotate in the water passing container 5, and is rigidly connected with the spiral guide plate 42;

spiral deflector 42: the coal cinder pushing device is fixed on the bracket and can rotate along with the bracket to push the coal cinder in the centrifugal assembly 4 out of the separator;

ring gear 43: and the bracket 41 is rigidly connected.

(5) A water passing container 5: support centrifugal component 4 and power component 1, realize rigid connection with power component 1, as the container of keeping in of the water after the sediment water separation simultaneously. The centrifugal assembly 4 is rotatable within its interior chamber by discharging water through the outlet aperture 52.

(6) A separator 6: mounted inside the centrifugal assembly 4, forming a filtering gap with the blades 22 of the self-cleaning assembly 2;

(7) rear end cap 7: is arranged at one end of the water passing container 5 for sealing and is provided with a water outlet 52 which can be connected with the water guide pipe.

The transmission principle of the differential transmission mechanism is shown in fig. 9, wherein Z1 is the number of teeth of the driving gear 13 of the power assembly 1, Z2 is the number of teeth of the driven gear 14 of the power assembly 1, Z3 is the number of teeth of the ring gear 43 of the centrifugal assembly 4, Z4 is the number of teeth of the central ring gear 3, Z5 is the number of teeth of the self-cleaning gear 21 of the self-cleaning assembly 2, n1 is the rotation speed of the driving gear 13 of the power assembly 1, n2 is the rotation speed of the driven gear 14 of the power assembly 1, n3 is the rotation speed of the ring gear 43 of the centrifugal assembly 4, n4 is the rotation speed of the central ring gear 3, and n5 is the rotation speed of the self-cleaning gear 21 of the self-cleaning assembly 2.

The driving gear 13 of the power assembly 1 rotates under the action of the motor, directly drives the inner gear ring 43 to rotate, and realizes the high-speed rotation of the centrifugal assembly 4; because the inner gear ring 43 of the centrifugal component 4 is not meshed with the self-cleaning gear 21 of the self-cleaning component 2, the self-cleaning gear 21 of the self-cleaning component 2 rotates along with the inner gear ring 43 of the centrifugal component 4, so that the revolution of the self-cleaning gear 21 around the central shaft of the inner gear ring 43 (and the central gear ring 3) of the centrifugal component 4 is realized; the driving gear 13 of the power assembly 1 drives the self-cleaning gear 21 of the self-cleaning assembly 2 to rotate through the driven gear 14 and the central gear ring 3 of the power assembly 1, so that the self-cleaning assembly rotates. From the figure, the speed n5 of rotation of the self-cleaning gear 21 of the self-cleaning assembly 2 can be calculated as:

n5＝Z1×(Z4+Z5-Z3)/(Z3×Z5)×n1

the using method of the invention is as follows: the device is arranged on a hydraulic drilling machine for mining, a front end cover 11 of the device is connected with a diversion pipeline of a slag-water mixture, and a rear end cover 7 is connected with a slag collecting pipe and a water guide pipe.

The working process of the invention is as follows:

(1) after the drill is started, the slag-water mixture enters a separator through a guide pipe;

(2) starting a hydraulic motor 12 of the separator, and allowing water in the slag-water mixture to enter the water passing container 5 under the action of centrifugal force;

(3) discharging coal slag in the slag-water mixture out of the separator after the coal slag moves spirally;

(4) the blades 22 of the self-cleaning assembly rotate along with the centrifugal assembly 4, and simultaneously rotate in a differential speed manner, so that the self-cleaning of the separator is realized.

Finally, the above embodiments are only intended to illustrate the technical solutions of the present invention and not to limit the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all of them should be covered by the claims of the present invention.