阅读说明：本技术 一种连续物料分拣方法 (Continuous material sorting method ) 是由 毛静雯 于 2019-09-03 设计创作，主要内容包括：本发明公开了一种连续物料分拣方法,包括以下步骤：S1、将所需分拣的目标物的表面图像信息、尺寸信息输入智能分拣设备的数据库,做智能分拣设备分拣的参数设置；S2、根据分拣站点的物料库存将分拣订单分割为数个分拣子订单,并将分拣子订单派发至对应的分拣站点；S3、分拣站点收到需分拣的物料后,进行人工初分拣；S4、人工初分拣后再通过智能分拣设备进行再次分拣；S5、智能分拣设备将再次分拣的物料置于堆放区。整个分拣过程连续、高效,且有效防止了漏拣现象。(The invention discloses a continuous material sorting method, which comprises the following steps: s1, inputting the surface image information and the size information of the target object to be sorted into a database of intelligent sorting equipment, and setting the sorting parameters of the intelligent sorting equipment; s2, dividing the sorting order into a plurality of sorting sub-orders according to the material inventory of the sorting station, and dispatching the sorting sub-orders to the corresponding sorting station; s3, after receiving the materials to be sorted, the sorting station carries out manual primary sorting; s4, sorting again through intelligent sorting equipment after manual preliminary sorting; s5, placing the materials to be sorted again in the stacking area by the intelligent sorting equipment. The whole sorting process is continuous and efficient, and the sorting missing phenomenon is effectively prevented.)

1. a method of continuous material sorting, comprising the steps of:

S1, inputting the surface image information and the size information of the target object to be sorted into a database of intelligent sorting equipment, and setting the sorting parameters of the intelligent sorting equipment;

S2, dividing the sorting order into a plurality of sorting sub-orders according to the material inventory of the sorting station, and dispatching the sorting sub-orders to the corresponding sorting station;

S3, after receiving the materials to be sorted, the sorting station carries out manual primary sorting;

s4, sorting again through intelligent sorting equipment after manual preliminary sorting;

S5, placing the materials to be sorted again in the stacking area by the intelligent sorting equipment.

2. the continuous material sorting method according to claim 1, wherein the re-sorting in step S4 includes the steps of:

a. Placing the primarily sorted materials on a conveyor belt;

b. the scanning device scans the materials on the conveying belt and transmits image data and size data of the target materials to the intelligent sorting equipment;

c. the intelligent sorting equipment compares the data of the target materials with the parameter information of the database and judges whether the materials are the materials needing sorting;

d. If the materials need to be sorted, the intelligent sorting equipment generates a motion instruction to transfer the taking and placing device to take the materials from the conveying belt to the stacking rack.

3. The continuous material sorting method of claim 1, wherein the stacker is located at a side of the conveyor belt.

4. The continuous material sorting method according to claim 1, wherein in step S5, the stacking area has a movable stacking rack, and when the stacking rack is close to being full, the staff presses the indicator light to move the intelligent trailer to pull the stacking rack to the storage standby bin.

5. The method as claimed in claim 4, wherein the intelligent trailer is configured to pull an empty stacker to a stacking area where the stacker is close to a full stacker after receiving the maneuvering command.

6. the continuous material sorting method as claimed in claim 1, wherein the step S3, the manual primary sorting includes placing the material to be sorted in a size scalping device.

7. The continuous material sorting method as claimed in claim 2, wherein the number of the scanning devices in the step b is at least two.

Technical Field

The invention belongs to the technical field of sorting systems, and particularly relates to a continuous material sorting method.

background

the flexible automatic production mode for the series production of the fine box mainly aims at the complete flow production functions of automatic feeding and discharging, rough machining, fine machining, drilling and the like of different series of fine boxes, so that the upper computer can intelligently adjust the working speed of each device according to the obtained processing states and parameters of each device on the production line, and the real-time monitoring and fault treatment of the working states of each device on the production line are realized.

The material sorting plays an important role in a flexible automatic production mode of fine box series production, the existing material sorting method generally adopts manual sorting or discontinuous simple mechanical sorting, and the sorting mode is easy to miss or low in efficiency.

Disclosure of Invention

the invention provides a continuous material sorting method, which solves the technical problems of material sorting omission and low efficiency.

in order to solve the technical problems, the technical scheme adopted by the invention is as follows: a method of continuous material sorting, comprising the steps of:

S1, inputting the surface image information and the size information of the target object to be sorted into a database of intelligent sorting equipment, and setting the sorting parameters of the intelligent sorting equipment;

s2, dividing the sorting order into a plurality of sorting sub-orders according to the material inventory of the sorting station, and dispatching the sorting sub-orders to the corresponding sorting station;

S3, after receiving the materials to be sorted, the sorting station carries out manual primary sorting;

S4, sorting again through intelligent sorting equipment after manual preliminary sorting;

S5, placing the materials to be sorted again in the stacking area by the intelligent sorting equipment.

further, in step S4, the sorting again includes the following steps:

a. Placing the primarily sorted materials on a conveyor belt;

b. The scanning device scans the materials on the conveying belt and transmits image data and size data of the target materials to the intelligent sorting equipment;

c. The intelligent sorting equipment compares the data of the target materials with the parameter information of the database and judges whether the materials are the materials needing sorting;

d. if the materials need to be sorted, the intelligent sorting equipment generates a motion instruction to transfer the taking and placing device to take the materials from the conveying belt to the stacking rack.

further, the stacking rack is located on the side of the conveying belt.

further, in step S5, there is a movable stacking rack in the stacking area, and when the stacking rack is close to being full, the staff presses the indicator light to move the intelligent trailer to drag the stacking rack to the storage standby bin.

Furthermore, the intelligent trailer can be dragged to be matched with an empty stacking rack to a stacking area of the stacking rack close to the full rack after receiving the maneuvering instruction.

Further, in step S3, the manual primary sorting includes placing the material to be sorted in a size coarse screening device.

Further, the number of the scanning devices in the step b is at least two.

the invention achieves the following beneficial effects: the manual sorting is used as the initial sorting and is prepared for the subsequent secondary sorting, the pressure of the secondary sorting is reduced, and meanwhile, the initial sorting allows omission and improves the efficiency of the manual sorting. Utilize intelligent letter sorting equipment to sort once more, the precision is high and sort efficiently. The manual work and intelligent combination letter sorting exert respective advantage for whole letter sorting system is high-efficient accurate. The material letter sorting of letter sorting is placed on the piling bin, moves intelligent trailer when closing on full, drags the piling bin to the reserve storehouse of storage. After receiving the maneuvering instruction, the intelligent trailer can be towed to be matched with an empty stacking rack to a stacking area where the stacking rack is close to a full rack, so that sorting can be continuous and uninterrupted. The whole sorting process is continuous and efficient, and the sorting missing phenomenon is effectively prevented.

Detailed Description

The invention is further described below. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.