阅读说明：本技术 一种用于电容器分极排序的振动送料装器 (Vibration feeding device for capacitor polarization sorting ) 是由 邵淋锋 于 2021-08-05 设计创作，主要内容包括：本发明公开了一种用于电容器分极排序的振动送料装器,包括振动盒,所述振动盒侧壁固定连接有排序器,所述振动盒侧壁开设有进物口,所述排序器内底壁通过轴承转动连接有主轴、从轴,所述主轴与排序器的转动连接处设置有扭力弹簧,所述主轴与从轴均过盈配合有主齿轮,两个所述主齿轮啮合,所述主轴固定连接有旋转板,所述排序器内底壁滑动连接有挡板,所述从轴过盈配合有凸轮,所述凸轮与挡板相抵。优点在于：本发明通过机械结构对电容器进行极性排序,相较于现有技术通过众多电子设备进行排序,其可靠性更高,且故障时故障点一目了然,同时维修也更加方便,效率更高,还可在排序时对电容器进行清洁,避免人工清洁,大大降低了劳动强度。(The invention discloses a vibration feeding device for capacitor polarization sorting, which comprises a vibration box, wherein the side wall of the vibration box is fixedly connected with a sorter, the side wall of the vibration box is provided with an object inlet, the inner bottom wall of the sorter is rotatably connected with a main shaft and a driven shaft through a bearing, a torsion spring is arranged at the rotating connection position of the main shaft and the sorter, main gears are in interference fit with the driven shaft, the two main gears are meshed, the main shaft is fixedly connected with a rotating plate, the inner bottom wall of the sorter is slidably connected with a baffle, a cam is in interference fit with the driven shaft, and the cam is abutted against the baffle. Has the advantages that: compared with the prior art that the capacitors are sorted through a plurality of electronic devices, the capacitor sorting device has the advantages that the reliability is higher, the fault point is clear at a glance in fault, the maintenance is more convenient, the efficiency is higher, the capacitors can be cleaned in the sorting process, the manual cleaning is avoided, and the labor intensity is greatly reduced.)

1. The utility model provides a vibration pay-off adorns ware for condenser divides utmost point sequencing, includes vibration box (1), its characterized in that, vibration box (1) lateral wall fixedly connected with sequencer (2), article inlet (105) have been seted up to vibration box (1) lateral wall, the bottom wall rotates through the bearing in sequencer (2) and is connected with main shaft (201), from axle (205), the rotation junction of main shaft (201) and sequencer (2) is provided with torsion spring (203), main shaft (201) and from axle (205) all interference fit have main gear (207), two main gear (207) mesh, main shaft (201) fixedly connected with rotor plate (202), bottom wall sliding connection has baffle (204) in sequencer (2), from axle (205) interference fit has cam (206), cam (206) and baffle (204) offset.

2. The vibratory feeding device for capacitor polarization sorting according to claim 1, wherein a vibrating device (104) is fixedly connected to the lower surface of the vibrating box (1), a spiral multi-layer track (101) is fixedly connected to the inner side wall of the vibrating box (1), a baffle ring (102) is fixedly connected to the upper surface of the spiral multi-layer track (101), two conveying rails (103) are fixedly connected to the spiral multi-layer track (101) and the vibrating box (1) together, and the conveying rails (103) penetrate through the sorter (2).

3. The vibrating feeder for capacitor polarization sorting according to claim 1, wherein an inlet mechanism for uniform inlet is provided in the sorter (2), the inlet mechanism further comprises a first sliding sleeve (4), a first sliding plate (401), a sequence plate (402), a second sliding sleeve (403), a second sliding plate (404), a connecting rod (405), and a driving rod (406), the first sliding sleeve (4) is fixedly connected with the inner side wall of the sorter (2), the first sliding plate (401) is slidably and sealingly sleeved with the first sliding sleeve (4), the sequence plate (402) is fixedly connected with the side wall of the first sliding plate (401) far from the first sliding sleeve (4), the second sliding sleeve (403) is fixedly connected with the side wall of the first sliding sleeve (4) in a penetrating manner, and the second sliding plate (404) is slidably and sealingly sleeved with the second sliding sleeve (403), the side wall of one side, far away from the first sliding sleeve (4), of the second sliding plate (404) is rotatably connected with a connecting rod (405) through a pin shaft, one end of the driving rod (406) is fixedly connected with the driven shaft (205), the other end of the driving rod is rotatably connected with one end, far away from the second sliding plate (404), of the connecting rod (405) through a pin shaft, and hydraulic oil is filled between the first sliding plate (401) and the second sliding plate (404).

4. The vibrating feeding device for capacitor polarization sorting according to claim 1, wherein a cleaning mechanism for cleaning the surface of the capacitor is arranged in the sorter (2), the cleaning mechanism further comprises a rotating rod (5), an auxiliary gear (501) and a cleaning roller (502), the inner top wall of the sorter (2) is rotatably connected with two rotating rods (5) through bearings, two rotating rods (5) are in interference fit with the auxiliary gear (501), two auxiliary gears (501) are meshed, one auxiliary gear (501) is meshed with the main gear (207), and two rotating rods (5) are in interference fit with the cleaning roller (502).

5. The vibratory feeding device for capacitor polarization sorting according to claim 1, wherein a sliding groove (3) is formed in the bottom wall of the sorter (2), a sliding block (301) is connected in the sliding groove (3) in a sliding manner, the upper surface of the sliding block (301) is fixedly connected with the lower surface of the baffle plate (204), and a return spring (302) is fixedly connected between the sliding block (301) and the inner side wall of the sliding groove (3).

6. A vibratory feeder for capacitor pole sequencing according to claim 3, wherein the cross-sectional area of the first sliding plate (401) is larger than the cross-sectional area of the second sliding plate (404).

7. The vibratory feeder for capacitor polarization sequencing of claim 5, wherein the cross section of the sliding groove (3) is T-shaped, and the sliding block (301) is a T-shaped sliding block.

Technical Field

The invention relates to the technical field of capacitor vibrating disks, in particular to a vibrating feeding device for capacitor polarization sorting.

Background

The integrated circuit is one of the indispensable electronic devices in many electrical apparatus, it connects many electronic components and parts and integrates on the circuit board, has reduced the area occupied of the internal component of electrical apparatus greatly, reduce the energy consumption simultaneously, wherein, the condenser is then a part in the integrated circuit, in the production process of condenser, need use the vibration dish to carry out the sequencing pay-off, but general vibration dish can only carry out the sequencing pay-off to the condenser in order, can't carry out the sequencing to the positive and negative pole of condenser, still need the manual work to carry out the branch positive and negative pole after the pay-off, greatly reduced machining efficiency.

The existing invention patent, such as a chinese patent with application patent number CN201810582427.5, discloses an automatic polarization sorting vibration disk for capacitors, which mainly comprises a material disk, a vibration component, an electrode sorter, capacitors, a spiral multi-layer track, a center rotation nail, and an inverted cone, the processing capacity of the vibration disk is greatly increased by the arrangement of the spiral multi-layer track, and at the same time, the electrode sorter not only detects the capacitors accurately, but also the telescopic device and the capacitor fixing device are arranged in the polarization adjusting process, so that the accuracy of the electrode adjusting process is greatly improved, and the success of the electrode adjusting of the capacitors is ensured.

In the technical scheme, a plurality of electronic devices are used for adjusting the electrodes of the capacitor, more current transmission is involved, the reliability is lower, and once a fault occurs, the maintenance is difficult, and the efficiency is lower.

Disclosure of Invention

The invention aims to solve the problems of low reliability, difficult maintenance, low efficiency and the like in the prior art, and provides a vibration feeding device for capacitor polarization sorting.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a vibration pay-off adorns ware for condenser divides utmost point sequencing, includes the vibration box, vibration box lateral wall fixedly connected with sequencer, the thing mouth of entering has been seted up to the vibration box lateral wall, the sequencer inner bottom wall is connected with main shaft, from the axle through the bearing rotation, the main shaft is provided with torsion spring with the rotation junction of sequencer, the main shaft has the master gear with the equal interference fit of from the axle, two the master gear meshing, main shaft fixedly connected with rotor plate, the sequencer inner bottom wall sliding connection has the baffle, from the axle interference fit has the cam, the cam offsets with the baffle.

Further, the fixed surface of vibration box lower surface is connected with vibrating equipment, the internal lateral wall fixedly connected with spiral multilayer track of vibration box, the fixed surface of spiral multilayer track upper surface is connected with and keeps off the ring, two conveying rails of the common fixedly connected with of spiral multilayer track and vibration box, the conveying rail runs through the sequencer.

Further, a feeding mechanism for uniformly feeding objects is arranged in the sequencer, the feeding mechanism also comprises a first sliding sleeve, a first sliding plate, a sequence plate, a second sliding sleeve, a second sliding plate, a connecting rod and a driving rod, the first sliding sleeve is fixedly connected with the inner side wall of the sequencer, the first sliding plate is in sealed sliding sleeve joint with the first sliding sleeve, the sequence plate is fixedly connected with the side wall of the first sliding plate on the side far away from the first sliding sleeve, the second sliding sleeve is fixedly connected with the side wall of the first sliding sleeve in a penetrating way, the second sliding plate is in sealed sliding sleeve joint with the second sliding sleeve, the side wall of the second sliding plate, which is far away from one side of the first sliding sleeve, is rotatably connected with a connecting rod through a pin shaft, one end of the driving rod is fixedly connected with the driven shaft, the other end of the driving rod is rotatably connected with one end, far away from the second sliding plate, of the connecting rod through a pin shaft, and hydraulic oil is filled between the first sliding plate and the second sliding plate.

Further, be provided with the clean mechanism that is used for the capacitor surface cleaning in the sequencer, clean mechanism still includes dwang, pinion, cleaning roller, the roof rotates through the bearing in the sequencer is connected with two dwangs, two the equal interference fit of dwang has pinion, two the pinion meshing, one of them pinion and master gear meshing, two the equal interference fit of dwang has the cleaning roller.

Further, a sliding groove is formed in the bottom wall of the sorter, a sliding block is connected in the sliding groove in a sliding mode, the upper surface of the sliding block is fixedly connected with the lower surface of the baffle, and a reset spring is fixedly connected between the sliding block and the inner side wall of the sliding groove.

Further, the cross-sectional area of the first slip sheet is larger than the cross-sectional area of the second slip sheet.

Furthermore, the cross section of the sliding groove is T-shaped, and the sliding block is a T-shaped sliding block.

The invention has the following advantages:

1. the capacitor sorting device has the advantages that the sorting of the positive electrode and the negative electrode of the capacitor is realized through the mechanical structure, compared with the prior art that the sorting of the positive electrode and the negative electrode of the capacitor is performed through numerous electronic devices, the capacitor sorting device is higher in reliability and lower in failure rate, after a fault occurs, a fault point can be quickly determined through observation, the capacitor sorting device is also convenient to maintain, the processing efficiency is effectively prevented from being influenced by the fault, meanwhile, the current transmission and the electric control polarity judgment are not involved, and the sorting efficiency is higher.

2. Through the arrangement of the two conveying rails, the capacitor with the polar feet can enter the sequencer to be sent out after the sequencing of the positive and negative electrodes, and the defective products without the polar feet can shake down the rails and cannot be sent out, so that a certain screening effect is achieved, the defective products without the polar feet are screened out, the manual defective product screening is avoided, and the efficiency is greatly improved;

3. the capacitors enter the sorter for sorting one by one in order through the object conveying mechanism, so that the influence of the capacitor to be sorted next on the capacitor in the last sorting is avoided, and the sorting stability is greatly improved;

4. through setting up clean mechanism, when sequencing to the condenser, clean the dust on condenser surface to guarantee that the condenser is clean sends into next process, avoided the manual work to clean, greatly reduced intensity of labour.

Drawings

FIG. 1 is a schematic external view of a vibratory feeding device for capacitor polarization sorting according to the present invention;

FIG. 2 is a cross-sectional view of a vibratory feeder for capacitor polarization sequencing in accordance with the present invention;

FIG. 3 is an enlarged view taken at A in FIG. 2;

FIG. 4 is a schematic diagram of the internal structure of a sequencer in the vibration feeding device for capacitor polarization sequencing according to the present invention;

FIG. 5 is a cross-sectional view of a sequencer in the vibratory feeder for capacitor polarization sequencing according to the present invention;

FIG. 6 is an enlarged view of FIG. 5 at B;

FIG. 7 is another side sectional view of the sequencer in the vibratory feeder for capacitor polarization sequencing according to the present invention;

fig. 8 is an enlarged view of fig. 7 at C.

Detailed Description

Referring to fig. 1-8, a vibrating feeder for sorting capacitor poles comprises a vibrating box 1, a sorter 2 is fixedly connected to the side wall of the vibrating box 1, as shown in fig. 1, the cross section of the sorter 2 is a zigzag structure, an inlet 105 is formed in the side wall of the vibrating box 1, the inlet 105 ensures that the pole feet of the capacitor can pass through the vibrating box 1, a main shaft 201 and a driven shaft 205 are rotatably connected to the inner bottom wall of the sorter 2 through bearings, a torsion spring 203 is arranged at the rotary connection position of the main shaft 201 and the sorter 2, a main gear 207 is in interference fit with the main shaft 201 and the driven shaft 205, two main gears 207 are meshed, the main shaft 201 is fixedly connected with a rotating plate 202, a baffle 204 is slidably connected to the inner bottom wall of the sorter 2, a cam 206 is in interference fit with the driven shaft 205, the cam 206 abuts against the baffle 204, as shown in fig. 3, a t-shaped plate of the baffle 204, the lateral part of the lateral wall abuts against the cam 206, the height of the rotating plate 202 is set higher than the height of the baffle 204, so that the short pole leg of the capacitor is in contact with the rotating plate 202, and the long pole leg of the capacitor is in contact with the baffle 204;

sliding tray 3 has been seted up to the inner bottom wall of sequencer 2, sliding tray 3 sliding connection has slider 301, slider 301 upper surface and baffle 204 lower surface fixed connection, fixedly connected with reset spring 302 between slider 301 and the 3 inside walls of sliding tray, when making cam 206 rotate through the setting of reset spring 302, slider 301 drives baffle 204 and slides to the direction of cam 206 to relieve the blockking of baffle 204 to the condenser.

In order to distinguish the positive and negative electrodes, the pole legs of the capacitors are generally arranged in a long-short manner, generally in a long-positive short-negative manner, and by utilizing the characteristic that the short legs of the capacitors are arranged in front of the short legs and in back of the long legs, when the capacitors in the right sequence pass through the sorter 2, the short legs of the capacitors are firstly contacted with the rotating plate 202, the rotating plate 202 is driven to rotate around the spindle 201 along with the forward movement of the vibrating capacitor, so that the spindle 201 rotates, the cam 206 rotates along with the slave shaft 205 through the meshing of the two main gears 207, so that the baffle 204 moves towards the cam 206 under the elastic force of the return spring 302, the blocking of the long legs is released, the capacitors can pass through smoothly and can be conveyed to the next process, when the sorting is wrong, namely when the long legs are arranged in front of the short legs, the long legs of the capacitors are blocked by the baffle 204 and cannot pass through at the long legs at the moment, and the capacitors rotate around the rotating shafts along with the continuous vibration, make the short foot constantly rotate around the long foot, until short foot and rotor plate 202 contact, and drive its rotation, thereby make baffle 204 remove, unblock, the order of condenser then passes through baffle 204 for the correct order of short foot preceding long foot after, thereby realize the correct sequencing to the condenser utmost point foot, sequence through pure mechanical structure compare in prior art through electronic component such as metal detection node positive and negative pole judge the back, rethread motor carries out rotatory sequencing mode to the condenser, the judgement and the current transmission etc. of automatically controlled polarity have been avoided, greatly improved sequencing efficiency, and its reliability is higher, if break down in the operation process, clear fault point that can be rapid, it is also more convenient simultaneously to maintain.

The lower surface of the vibration box 1 is fixedly connected with a vibration device 104, the vibration device 104 can drive the whole vibration box 1 and the sequencer 2 to vibrate by using the vibration mode that the electromagnetic vibration is matched with the rising and falling of the spring plate, for the prior art, the inner side wall of the vibration box 1 is fixedly connected with a spiral multilayer track 101, the spiral multilayer track 101 is divided into a bottom layer vibration track, a second-level vibration track, a third-level vibration track, a first regulation block (not shown in the figure) and a second regulation block (not shown in the figure), capacitors can be orderly arranged by matching with the vibration device 104, for the prior art, the repeated description is not needed, the upper surface of the spiral multilayer track 101 is fixedly connected with a baffle ring 102, the baffle ring 102 can correctly guide the capacitors to enter a conveying track 103, the spiral multilayer track 101 and the vibration box 1 are fixedly connected with two conveying tracks 103, the conveying track 103 penetrates through the sequencer 2, as shown in figure 1, the capacitor that carries rail 103 can make the orderly arrangement erect and carry rail 103 top with two to continue the onward transport, the utmost point foot of capacitor is located between two vibration rails, thereby accomplish the transport, if the capacitor is the defective product, does not have utmost point foot, then unable fine erects in carrying rail 103 top, can break away from along with the vibration and carry rail 103, fall into vibration box 1, thereby realize certain screening effect, the defective product that will not have utmost point foot is screened out, avoided the defective product to be carried to next process.

Referring to fig. 5-6, an article feeding mechanism for uniformly feeding articles is arranged in the sequencer 2, the article feeding mechanism further includes a first sliding sleeve 4, a first sliding plate 401, a sequence plate 402, a second sliding sleeve 403, a second sliding plate 404, a connecting rod 405, and a driving rod 406, the first sliding sleeve 4 is fixedly connected with the inner side wall of the sequencer 2, the first sliding plate 401 is in sealed sliding sleeve connection with the first sliding sleeve 4, the sequence plate 402 is fixedly connected with the side wall of the first sliding sleeve 401 far away from the first sliding sleeve 4, the second sliding sleeve 403 is fixedly connected with the side wall of the first sliding sleeve 4 in a penetrating manner, the second sliding plate 404 is in sealed sliding sleeve connection with the second sliding sleeve 403, the side wall of the second sliding plate 404 far away from the first sliding sleeve 4 is rotatably connected with the connecting rod 405 by a pin shaft, one end of the driving rod 406 is fixedly connected with the driven shaft 205, the other end of the connecting rod 405 far away from the second sliding sleeve 404 is rotatably connected by a pin shaft, hydraulic oil is filled between the first sliding sleeve 401 and the second sliding plate 404, when a previous capacitor is being sorted, the sequencing plate 402 blocks a next capacitor to be sorted into the sequencer 2, so that the situation that two capacitors enter the sequencer 2 at the same time is avoided, the normal sequencing is affected, after the previous capacitor is sorted, the rotation of the rotating plate 202 can drive the driving rod 406 to rotate through the driven shaft 205, so that the connecting rod 405 drives the second sliding plate 404 to slide, the first sliding plate 401 drives the sequencing plate 402 to slide, and at the moment, the next capacitor to be sorted can enter the sequencer 2 through the inlet 105 to be sorted.

Referring to fig. 2 and 4, a cleaning mechanism for cleaning the surface of the capacitor is arranged in the sequencer 2, the cleaning mechanism further comprises a rotating rod 5, an auxiliary gear 501 and a cleaning roller 502, the two rotating rods 5 are rotatably connected to the inner top wall of the sequencer 2 through bearings, the auxiliary gear 501 is respectively arranged on the two rotating rods 5 in an interference fit manner, the two auxiliary gears 501 are meshed, one of the pinion 501 is meshed with the main gear 207, one of the pinion 501 is meshed with the main gear 207 on the main shaft 201, the two rotating rods 5 are respectively in interference fit with a cleaning roller 502, the surface of the cleaning roller 502 is provided with bristles, when the capacitor passes through the sorter 2, the rotating plate 202 is rotated, and simultaneously, the two sub-gears 501 are rotated by the main gear 207 on the main shaft 201, so that the cleaning roller 502 is rotated, the surface of the capacitor is cleaned, and dust is brushed off, so that subsequent manual cleaning is avoided, and the labor intensity is greatly reduced.

The first sliding plate 401 has a larger cross-sectional area than the second sliding plate 404, and when the pressure is the same according to the pascal principle, the smaller the cross-sectional area, the smaller the force, and since the capacitor has a lighter weight, the smaller the force pushing the rotating plate 202 to rotate under vibration, and the smaller the force, the smaller the cross-sectional area, the smaller the force, the driving rod 406 can drive the first sliding plate 401 to slide with the sequential plate 402, and the blocking of the capacitor is released.

The cross-section of sliding tray 3 is the T font, and slider 301 is the T slider that appears, and the slider 301 of T shape and sliding tray 3 set up can make baffle 204's slip more steady, have avoided baffle 204 and sequencer 2 inner bottom wall to break away from to the even running of structure has been guaranteed.

In the invention, a capacitor is placed in a vibration box 1, a vibration device 104 is started to enable the vibration box 1 to vibrate, the capacitor in the vibration box 1 continuously enters a spiral multilayer track 101 through continuous vibration, the capacitor is regulated through a first regulating block and a second regulating block of the spiral multilayer track 101 to be orderly arranged, enters a conveying rail 103 under the guidance of a baffle ring 102 and is supposed to be conveyed forwards continuously on the conveying rail 103, and at the moment, defective product capacitors without polar feet can be separated from the conveying rail 103 along with the vibration and fall into the vibration box 1, so that the conveyed capacitors are normal products with polar feet;

the capacitors sequentially enter the sorter 2 along with the conveying of the conveying rail 103, when the capacitors in the correct sequence pass through the sorter 2, the short feet of the capacitors are firstly contacted with the rotating plate 202, the rotating plate 202 is driven to rotate around the spindle 201 along with the forward movement of the vibrating capacitor, so that the spindle 201 rotates, the spindle 201 drives the main gear 207 in interference fit with the spindle 201 to rotate, the main gear 207 in interference fit with the spindle 205 rotates, the cam 206 in interference fit with the spindle 205 rotates along with the slave shaft 205, the contact position of the cam 206 and the baffle 204 is changed, so that the baffle 204 moves towards the cam 206 under the elastic force of the return spring 302, the blockage of the long feet is removed, and the capacitors can pass through smoothly and are conveyed to the next process;

when the sequencing is wrong, namely the long leg is behind the front short leg or the long leg and the short leg are positioned on the same horizontal plane (namely the state that the short leg is not in front), the long leg of the capacitor is blocked by the baffle 204 and cannot pass through the capacitor, the capacitor rotates by taking the long leg as a rotating shaft along with continuous vibration, so that the short leg continuously rotates around the long leg until the short leg is contacted with the rotating plate 202 and drives the rotating plate to rotate, and therefore the baffle 204 moves and unblocks, at the moment, the sequence of the capacitor is the correct sequence that the short leg is in front and the long leg is behind, namely, the capacitors conveyed from the sequencer 2 keep the correct sequencing sequence that the short leg is in front and the long leg is behind;

when the sorting is carried out, when the rotating plate 202 rotates, the main gear 207 is driven to rotate through the main shaft 201, so that the pinion 501 meshed with the main gear 207 rotates, the other pinion 501 is driven to rotate through the pinion 501, the two rotating rods 5 rotate together, and the two cleaning rollers 502 are driven to rotate together, so that dust on the surface of the capacitor shell is cleaned, the dust is swept off, and the dust on the surface of the capacitor is prevented from influencing the processing of the next process;

when a previous capacitor is sequencing, the sequencing plate 402 shields the object inlet 105, so that the next capacitor to be sequenced in the sequencer 2 is blocked, two capacitors are prevented from entering the sequencer 2 at the same time, the sequencing normal operation is affected, after the sequencing of the previous capacitor is completed, the rotation of the rotating plate 202 can drive the driving rod 406 to rotate through the driven shaft 205, the driving rod 406 drives the connecting rod 405 to move, the second sliding plate 404 is driven to slide in the direction far away from the first sliding sleeve 4 through the connecting rod 405, the first sliding plate 401 slides in the first sliding sleeve 4 through hydraulic oil transmission force, the sequencing plate 402 is driven to slide, the object inlet 105 is not shielded any more, at the moment, the next capacitor to be sequenced can enter the sequencer 2 through the object inlet 105 to be sequenced, the cyclic reciprocating is adopted, and the polarity of the capacitor is sequenced correctly.