阅读说明：本技术 一种齿轮热精锻设备 (Gear hot precision forging equipment ) 是由 黄廷波 左玉成 蒯志刚 张思彬 王勇 周智慧 李旭东 姜荣兵 于 2021-08-13 设计创作，主要内容包括：本发明涉及齿轮技术领域,具体为一种齿轮热精锻设备。一种齿轮热精锻设备,包括工作台、吸气扇、驱动块、清理块、固定块和驱动轮,所述工作台的内部滑动连接有回收框,所述工作台的上表面焊接固定有放置台,所述工作台的内侧表面螺栓固定有液压杆,所述工作台的内侧表面焊接固定有防护框。本发明的有益效果是：该齿轮热精锻设备,通过第一牵引绳、第二牵引绳的收紧,通过驱动块的转动,使清理块对废屑进行自动清理,而且还可以通过传动带的传动,使支撑杆带动吸气扇的转动,减少废屑的飞散,保证了整个装置工作时的安全性,同时通过固定块对金属块进行固定,减少了工作人员手持固定发生危险的情况发生。(The invention relates to the technical field of gears, in particular to gear hot precision forging equipment. The utility model provides a gear hot finish forging equipment, includes the workstation, the fan of breathing in, drive block, clearance piece, fixed block and drive wheel, the inside sliding connection of workstation has the recovery frame, the last welded surface of workstation is fixed with places the platform, the inboard surface bolt fastening of workstation has the hydraulic stem, the inboard welded surface of workstation is fixed with the protective frame. The invention has the beneficial effects that: this hot finish forging equipment of gear through tightening up of first haulage rope, second haulage rope, through the rotation of drive block, makes the clearance piece carry out automatic clearance to the sweeps, but also can pass through the transmission of drive belt, makes the bracing piece drive the rotation of the fan of breathing in, reduces scattering of sweeps, has guaranteed the security of whole device during operation, fixes the metal block through the fixed block simultaneously, has reduced that the handheld fixed condition of taking place danger of staff takes place.)

1. The utility model provides a hot finish forging equipment of gear, includes workstation (1), suction fan (4), drive block (8), clearance piece (12), fixed block (19) and drive wheel (23), its characterized in that: the inside sliding connection of workstation (1) has recovery frame (2), the upper surface welded fastening of workstation (1) has places platform (7), the inboard surface bolt fastening of workstation (1) has hydraulic stem (16), the inboard surface welded fastening of workstation (1) has protection frame (15).

2. The gear hot precision forging equipment according to claim 1, characterized in that a recovery groove (21) is formed in the upper surface of the workbench (1), a fixing rod (3) is welded and fixed inside the recovery groove (21), an air suction fan (4) is rotatably connected to the upper surface of the fixing rod (3), a transmission belt (5) is meshed and connected to the outer surface of the air suction fan (4), and the transmission belt (5) is meshed and connected to the support rod (6).

3. The gear hot precision forging equipment according to claim 2, characterized in that the supporting rod (6), the placing table (7) and the workbench (1) form a rotating structure, the placing table (7) is hollow, the supporting rod (6) and 2 groups of suction fans (4) form a transmission structure through a transmission belt (5), a first traction rope (9) is fixedly connected to the outer surface of the supporting rod (6), and a driving block (8) is rotatably connected to the outer surface of the placing table (7).

4. A gear hot precision forging device according to claim 3, characterized in that a torsion spring (14) is welded and fixed inside the driving block (8), the connection mode between the tail end of the torsion spring (14) and the placing table (7) is welded and connected, and the connecting rods (11) are welded and fixed on the outer surface of the driving block (8) at equal intervals.

5. A gear hot precision forging device according to claim 4, characterized in that a cleaning block (12) is connected to the outer surface of the connecting rod (11) in a sliding manner, the lower surface of the cleaning block (12) and the upper surface of the placing table (7) are located on the same horizontal plane, a metal block (10) is arranged on the upper surface of the placing table (7), and the outer diameter of the cleaning block (12) is smaller than the inner diameter of the first return spring (13).

6. A gear hot precision forging device according to claim 5, characterized in that the connection mode between the tail end of the first return spring (13) and the cleaning block (12) is welding connection, the cleaning block (12) is elastically connected with the connecting rod (11) through the first return spring (13), and the lower surface of the hydraulic rod (16) is fixedly welded with the hammering block (17).

7. The gear hot precision forging equipment according to claim 6, wherein the lower surface of the hammering block (17) is provided with a receiving groove (18) at an equal angle, the receiving groove (18) is T-shaped in appearance, a second return spring (20) is welded and fixed inside the receiving groove (18), and a fixed block (19) is welded and fixed at the lower end of the second return spring (20).

8. A gear hot precision forging device according to claim 7, characterized in that the sum of the length of the fixing block (19) and the shortening deformation amount of the second return spring (20) is less than the depth of the receiving groove (18), the fixing block (19) and the hammering block (17) form a sliding structure through the receiving groove (18), and the driving wheel (23) is rotatably connected to the inside of the protection frame (15).

9. The gear hot precision forging equipment according to claim 7, wherein a second traction rope (22) is attached to the outer surface of the driving wheel (23), the second traction rope (22) is fixedly connected with the driving block (8), the second traction rope (22), the first traction rope (9) and the hydraulic rod (16) are fixedly connected, the hydraulic rod (16) forms a fixed pulley mechanism through the first traction rope (9) and the supporting rod (6), and the hydraulic rod (16) forms a fixed pulley mechanism through the second traction rope (22) and the driving block (8).

Technical Field

The invention relates to the technical field of gear machining, in particular to gear hot precision forging equipment.

Background

The gear is a common industrial part, and under the transmission action of the gear, industrial equipment can perform transmission work, and the gear has more processing steps, such as hot precision forging, wherein the hot precision forging refers to hammering a hot-melt metal block by a hydraulic rod, so that the metal block tends to be circular while impurities in the metal block are reduced, and some defects still exist when the existing gear hot precision forging equipment is used, such as:

when the existing gear hot precision forging equipment forges and presses a heated metal block, residues after forging and pressing need to be manually cleaned by workers, and the residues are easily accumulated on a processing platform due to the fact that the workers do not clean in real time, so that the processing efficiency is influenced.

Disclosure of Invention

The invention provides gear hot precision forging equipment aiming at the technical problems in the prior art, and aims to solve the problems that when the heated metal block is forged and pressed by the conventional gear hot precision forging equipment, residues after forging and pressing need to be manually cleaned by workers, the residues are easily accumulated on a processing platform due to the fact that the residues are not cleaned in real time by the workers, the processing efficiency is influenced, and when the residues are manually cleaned by the workers, the temperature of metal chips is not reduced, and safety accidents are easily caused when the workers clean the residues.

The technical scheme for solving the technical problems is as follows: the utility model provides a gear hot finish forging equipment, includes the workstation, the fan of breathing in, drive block, clearance piece, fixed block and drive wheel, the inside sliding connection of workstation has the recovery frame, the last welded surface of workstation is fixed with places the platform, the inboard surface bolt fastening of workstation has the hydraulic stem, the inboard welded surface of workstation is fixed with the protective frame.

The invention has the beneficial effects that:

1) the gear hot precision forging equipment is better in cleaning safety, the first traction rope and the second traction rope are pulled through falling of the hydraulic rod, so that the driving block is rotated, the cleaning block is further used for rotatably cleaning the outer surface of the placing table, meanwhile, the first traction rope drives the supporting rod to rotate, the air suction fan is further rotated under the transmission action of the transmission belt, the air suction fan blows airflow to the recovery tank, negative pressure is formed, the cleaned scraps cannot splash around, and the situation that the scraps scald workers when the whole device is used for machining gears is reduced;

2) the gear hot precision forging equipment is better in fixing effect, the hammering block is enabled to hammer the metal block by falling of the hydraulic rod, the fixed block is firstly contacted with the metal block, the fixed block slides in the accommodating groove under the extrusion of the metal block, and the second reset spring is extruded, so that the lower surface of the fixed block is flush with the lower surface of the hammering block, further, when the hammering block is hammered by the fixed block, no dent is left on the metal block, meanwhile, the metal block can be fixed, and the situation that safety accidents occur when workers clamp the metal block is reduced;

3) the device hot finish forging equipment result of use of gear is better, deformation through torsion spring, can guarantee the hydraulic stem when the upward movement, first haulage rope and second haulage rope remain throughout and tighten the state, when hammering the metal block at the hammering piece simultaneously, the transverse length increase of metal block, under the effect that deformation was resumeed to first reset spring, can clear up the piece and slide on the connecting rod, and then can not influence the hammering of metal block, the clearance and the fixed effect of whole device have also been improved simultaneously.

On the basis of the technical scheme, the invention can be further improved as follows:

further, the accumulator has been seted up to the upper surface of workstation, and the inside welded fastening of accumulator has the dead lever, and the upper surface of dead lever rotates and is connected with the fan of breathing in, the meshing of fan surface of breathing in surface is connected with the drive belt, and the connected mode between drive belt and the bracing piece is connected for the meshing.

Adopt above-mentioned further scheme's beneficial effect to be, can make the hydraulic stem at the during operation, the drive fan that breathes in rotates simultaneously, reduces the condition appearance that the useless cutting scatters.

Further, the bracing piece with place platform, workstation and all constitute rotating-structure, the inside of placing the platform is the cavity form, the bracing piece passes through the drive belt and constitutes transmission structure with 2 groups fan of breathing in, the first haulage rope of surface fixed connection of bracing piece, the surface rotation of placing the platform is connected with the drive block.

Adopt above-mentioned further scheme's beneficial effect to be, can clear up through the pivoted mode, the surface of placing the platform in the area to staff's clearance work load has been reduced.

Furthermore, a torsion spring is welded and fixed inside the driving block, the tail end of the torsion spring is connected with the placing table in a welding mode, and connecting rods are welded and fixed on the outer surface of the driving block at equal intervals.

The beneficial effect who adopts above-mentioned further scheme is that, can make the second haulage rope keep the state of straining all the time, guarantees the secondary usage of second haulage rope.

Further, the outer surface sliding connection of connecting rod has the clearance piece, and the lower surface of clearance piece is located same horizontal plane with the upper surface of placing the platform, and the upper surface of placing the platform is provided with the metal block, the external diameter of clearance piece is less than first reset spring's internal diameter.

The beneficial effect who adopts above-mentioned further scheme is, can make the clearance piece can not influence the processing of metal block, has improved the processing stability of whole device.

Furthermore, the connection mode between the tail end of the first reset spring and the cleaning block is welded connection, the cleaning block is elastically connected with the connecting rod through the first reset spring, the hammering block is welded and fixed on the lower surface of the hydraulic rod, the lower surface of the hammering block is provided with a containing groove at equal angles, the containing groove is in a T shape, a second reset spring is welded and fixed inside the containing groove, the lower end of the second reset spring is welded and fixed with a fixed block, the sum of the length of the fixed block and the shortening deformation of the second reset spring is smaller than the depth of the containing groove, the fixed block and the hammering block form a sliding structure through the containing groove, the protection frame is rotatably connected with a driving wheel inside, the outer surface of the driving wheel is provided with a second traction rope in a fitting manner, the connection mode between the second traction rope and the driving block is fixed connection, and the connection modes between the second traction rope and the hydraulic rod are both fixedly connected, the hydraulic rod and the support rod form a fixed pulley mechanism through a first traction rope, and the hydraulic rod and the drive block form a fixed pulley mechanism through a second traction rope.

The beneficial effect who adopts above-mentioned further scheme is, can be fixed the metal block in, can not influence the shape when the metal block shaping.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic cross-sectional front view of the present invention;

FIG. 3 is a side cross-sectional structural schematic view of the present invention;

FIG. 4 is an enlarged schematic view of the structure at A in FIG. 2 according to the present invention;

FIG. 5 is an enlarged view of the support rod of the present invention;

FIG. 6 is a schematic diagram of the structure of FIG. 3 at B in accordance with the present invention;

FIG. 7 is an enlarged view of the invention at C of FIG. 2

Fig. 8 is a schematic perspective view of the fixing block according to the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1. a work table; 2. a recovery frame; 3. fixing the rod; 4. an air suction fan; 5. a transmission belt; 6. a support bar; 7. a placing table; 8. a drive block; 9. a first pull cord; 10. a metal block; 11. a connecting rod; 12. cleaning the block; 13. a first return spring; 14. a torsion spring; 15. a protective frame; 16. a hydraulic lever; 17. hammering the block; 18. a receiving groove; 19. a fixed block; 20. a second return spring; 21. a recovery tank; 22. a second pull cord; 23. and a driving wheel.

Detailed Description

The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.

The gear is a common industrial part, and under the transmission action of the gear, industrial equipment can perform transmission work, and the gear has more processing steps, such as hot precision forging, wherein the hot precision forging refers to hammering a hot-melt metal block by a hydraulic rod, so that the metal block tends to be circular while impurities in the metal block are reduced, and some defects still exist when the existing gear hot precision forging equipment is used, such as:

when the heated metal block is forged and pressed by the conventional gear hot precision forging equipment, residues after forging and pressing need to be manually cleaned by workers, the workers cannot clean the residues in real time, so that the residues are easily accumulated on a processing platform, the processing efficiency is influenced, and when the workers manually clean the residues, because the temperature of metal chips is not reduced, safety accidents easily occur when the workers clean the residues, and when the metal block is forged and pressed, the workers manually use a clamping device to clamp the metal block, so that certain dangerousness easily exists, and the problem is solved by the gear hot precision forging equipment provided by the inventor.

The present invention provides the following preferred embodiments

As shown in fig. 1-2, a gear hot finish forging device comprises a workbench 1, an air suction fan 4, a driving block 8, a cleaning block 12, a fixing block 19 and a driving wheel 23, wherein the workbench 1 is connected with a recovery frame 2 in a sliding manner, a placing table 7 is fixed on the upper surface of the workbench 1 in a welding manner, a hydraulic rod 16 is fixed on the inner side surface of the workbench 1 in a bolt manner, and a protective frame 15 is fixed on the inner side surface of the workbench 1 in a welding manner, so that the whole device can more stably process a metal block 10.

In this embodiment, as shown in fig. 2-6, in order to further improve the cleaning effect of the whole device, a recycling groove 21 is formed on the upper surface of the working table 1, a fixing rod 3 is welded and fixed inside the recycling groove 21, an air suction fan 4 is rotatably connected to the upper surface of the fixing rod 3, a transmission belt 5 is engaged and connected to the outer surface of the air suction fan 4, the transmission belt 5 is engaged and connected to the support rod 6, a placing table 7 and the working table 1 form a rotating structure, the placing table 7 is hollow inside, the support rod 6 forms a transmission structure with 2 sets of air suction fans 4 through the transmission belt 5, a first traction rope 9 is fixedly connected to the outer surface of the support rod 6, a driving block 8 is rotatably connected to the outer surface of the placing table 7, a torsion spring 14 is welded and fixed inside the driving block 8, and the connection between the end of the torsion spring 14 and the placing table 7 is welded and connected, the outer surface of the driving block 8 is welded and fixed with connecting rods 11 at equal intervals, so that the whole device can clean the placing table 7 in a rotating mode, and meanwhile, the scattering of scraps is reduced through the negative pressure of the air suction fan 4.

In this embodiment, as shown in fig. 3 to 8, in order to further improve the working stability of the whole device, the outer surface of the connecting rod 11 is slidably connected with the cleaning block 12, the lower surface of the cleaning block 12 and the upper surface of the placing table 7 are located on the same horizontal plane, the upper surface of the placing table 7 is provided with the metal block 10, the outer diameter of the cleaning block 12 is smaller than the inner diameter of the first return spring 13, the end of the first return spring 13 is connected with the cleaning block 12 in a welding manner, the cleaning block 12 is elastically connected with the connecting rod 11 through the first return spring 13, the lower surface of the hydraulic rod 16 is fixedly welded with the hammering block 17, and the cleaning effect of the cleaning block 12 cannot be affected after the transverse side length of the metal block 10 is made.

In this embodiment, as shown in fig. 1 to 6, in order to further improve the fixing effect of the whole device, an accommodating groove 18 is formed on the lower surface of the hammering block 17 at an equal angle, the accommodating groove 18 is shaped like a "T", a second return spring 20 is welded and fixed inside the accommodating groove 18, a fixed block 19 is welded and fixed at the lower end of the second return spring 20, the sum of the length of the fixed block 19 and the shortening deformation of the second return spring 20 is smaller than the depth of the accommodating groove 18, the fixed block 19 forms a sliding structure with the hammering block 17 through the accommodating groove 18, a driving wheel 23 is rotatably connected inside the protection frame 15, a second traction rope 22 is attached to the outer surface of the driving wheel 23, the second traction rope 22 is fixedly connected with the driving block 8, the first traction rope 9 is fixedly connected with the hydraulic rod 16, the hydraulic rod 16 forms a pulley fixing mechanism with the support rod 6 through the first traction rope 9, the hydraulic rod 16 and the driving block 8 form a fixed pulley mechanism through the second traction rope 22, so that the hydraulic rod 16 can be used for cleaning scraps and fixing the metal block 10 when in work.

The specific working process of the invention is as follows:

(1) placement of the Metal Block 10

First, place metal block 10 on placing platform 7 through centre gripping equipment, under the dead weight of metal block 10, metal block 10 extrudees clearance piece 12, clearance piece 12 slides on connecting rod 11 to make clearance piece 12 tentatively fix metal block 10, first reset spring 13 is in compression state this moment (it needs to be noted that the melting point of first reset spring 13 is higher than the melting point of metal block 10, thereby can guarantee the deformation power of first reset spring 13, first reset spring 13 and second reset spring 20, and torsion spring 14's material is all the same).

(2) Fastening of the metal block 10

After metal block 10 is placed, hydraulic stem 16 is started, hydraulic stem 16 drives hammering block 17 downstream, because fixed block 19 protrudes from the lower surface of hammering block 17, so fixed block 19 contacts metal block 10 first, under the extrusion of metal block 10, can make fixed block 19 slide inside accommodating groove 18, thereby make second reset spring 20 take place compression deformation, and then make fixed block 19 fix metal block 10, simultaneously when the lower surface of hammering block 17 is laminated with the upper surface of metal block 10, because the length of fixed block 19 and the shortening deformation sum of second reset spring 20 are less than the depth of accommodating groove 18, so the lower surface of fixed block 19 can be parallel and level with the lower surface of hammering block 17, and then can not influence the hammering effect of hammering block 17.

(3) Cleaning and collecting scraps

When the hydraulic rod 16 moves downwards, the first pulling rope 9 is pulled by the hydraulic rod 16, so that the supporting rod 6 rotates under the steering action of the driving wheel 23 (it should be noted that the supporting rod 6 belongs to a torsion bar, and the same action as the matching action of the driving block 8 and the torsion spring 14, so that repeated description is not repeated in the application), under the transmission action of the driving belt 5, 2 groups of the suction fans 4 blow air into the recovery groove 21, so that the upper surface of the suction fan 4 forms negative pressure, and further, the scraps cleaned by the cleaning block 12 cannot scatter around, while the first pulling rope 9 is pulled, the second pulling rope 22 is pulled at the same time, so that the driving block 8 rotates on the placing table 7, at the moment, the torsion spring 14 is compressed and deformed, and further, the connecting rod 11 drives the cleaning block 12 to rotate, so that the scraps on the placing table 7 are cleaned in the recovery frame 2, and the worker only needs to pull out the recovery frame 2 to clean at regular intervals (the sliding between the recovery frame 2 and the workbench 1) The structure is similar to a drawer structure, which belongs to the existing mechanism and therefore is not detailed in the present application);

after the metal block 10 is hammered by the hammering block 17, the transverse length of the metal block 10 is lengthened, and the metal block 10 extrudes the cleaning block 12 at the moment, so that the cleaning block 12 further extrudes the first return spring 13, and the cleaning block 12 can not influence the cleaning effect of the cleaning block 12 and the forming of the metal block 10 when cleaning the scraps.

In summary, the following steps: the metal block forming device has the advantages that when the metal block 10 is hammered, the metal block 10 can be fixed through the fixing block 19, the danger caused by the fact that workers hold the metal block by hands is reduced, and meanwhile, through the deformation of the second return spring 20, the metal block 10 can be formed through the hammering block 17 without being affected by the fixing block 19.

The device can also be through tightening up of first haulage rope 9, second haulage rope 22, through the rotation of drive block 8, makes clearance piece 12 carry out automatic clearance to the sweeps, but also can make bracing piece 6 drive the rotation of breathing in fan 4 through the transmission of drive belt 5, reduces scattering of sweeps, has guaranteed the security of whole device during operation.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.