Automatic production equipment for producing guitar and processing method

文档序号:1791121 发布日期:2021-11-05 浏览:22次 中文

阅读说明:本技术 一种用于生产吉他的自动化生产设备及加工方法 (Automatic production equipment for producing guitar and processing method ) 是由 赵建峰 于 2021-08-05 设计创作,主要内容包括:本发明公开了一种用于生产吉他的自动化生产设备及加工方法,涉及吉他加工技术领域。本发明包括底座、刷胶装置、传送装置、动力装置、下压装置以及磨削装置,操作台一侧表面与吸尘罩一端连接,两个输出管道一端分别与刷胶锟两端连接,中转管道两端分别与输出管道另一端以及水泵上表面连接,水泵下表面与操作台下表面连接,传送电机一端设有第一旋转轴,传送电机与第一旋转轴旋转配合,第一转动轴两端分别与第一旋转轴以及传送锟一端连接,传送带两端分别与两个传送锟外表面连接。本发明通过设置刷胶辊和传送带,可以大幅度提升刷胶速度,保证胶水涂抹的均匀度,进一步提高吉他的生产加工速度,减少人工劳动的成本和消耗,提升吉他的加工质量。(The invention discloses automatic production equipment and a processing method for producing a guitar, and relates to the technical field of guitar processing. The automatic glue brushing device comprises a base, a glue brushing device, a conveying device, a power device, a pressing device and a grinding device, wherein one side surface of an operating platform is connected with one end of a dust hood, one ends of two output pipelines are respectively connected with two ends of a glue brushing roller, two ends of a transfer pipeline are respectively connected with the other ends of the output pipelines and the upper surface of a water pump, the lower surface of the water pump is connected with the lower surface of the operating platform, one end of a conveying motor is provided with a first rotating shaft, the conveying motor is in rotating fit with the first rotating shaft, two ends of the first rotating shaft are respectively connected with the first rotating shaft and one end of a conveying roller, and two ends of the conveying belt are respectively connected with the outer surfaces of the two conveying rollers. According to the invention, by arranging the glue brushing roller and the conveyor belt, the glue brushing speed can be greatly increased, the uniformity of glue coating is ensured, the production and processing speed of the guitar is further increased, the cost and consumption of manual labor are reduced, and the processing quality of the guitar is improved.)

1. An automated production equipment for producing guitar which characterized in that: the grinding device comprises a base (100), a glue brushing device (200), a conveying device (300), a power device (400), a pressing device (500) and a grinding device (600), wherein the base (100) comprises an operating platform (110) and a dust hood (120), one side surface of the operating platform (110) is connected with one end of the dust hood (120), the glue brushing device (200) comprises a glue brushing roller (210), an output pipeline (220), a transfer pipeline (230) and a water pump (240), one end of each of the two output pipelines (220) is respectively connected with two ends of the glue brushing roller (210), two ends of the transfer pipeline (230) are respectively connected with the other end of the output pipeline (220) and the upper surface of the water pump (240), the lower surface of the water pump (240) is connected with the lower surface of the operating platform (110), the conveying device (300) comprises a conveying motor (310), a first rotating shaft (320), a conveying roller (330) and a conveying belt (340), one end of the conveying motor (310) is provided with a first rotating shaft, the conveying motor (310) is in rotating fit with the first rotating shaft, two ends of the first rotating shaft (320) are respectively connected with the first rotating shaft and one end of the conveying roller (330), two ends of the conveying belt (340) are respectively connected with the outer surfaces of the two conveying rollers (330), the power device (400) comprises a pressing motor (410), a second rotating shaft (420) and a disc (430), one end of the pressing motor (410) is provided with a second rotating shaft, the pressing motor (410) is in rotating fit with the second rotating shaft, two ends of the second rotating shaft (420) are respectively connected with the second rotating shaft and one side surface of the disc (430), the pressing device (500) comprises a pressing rod (510), a sliding plate (520), a sliding rail (530) and a sliding rail (540), one end of the pressing rod (510) is connected with the upper surface of the sliding plate (520), two slide (540) a side surface all is connected, two with slide (520) surface connection, slide rail (530) respectively with two slide (540) sliding fit, operation panel (110) upper surface is equipped with presses the indent, grinding device (600) include grinding motor (610), third axis of rotation (620) and grinding wheel (630), grinding motor (610) one end is equipped with the third rotation axis, grinding motor (610) and third rotation axis normal running fit, third axis of rotation (620) both ends are connected with third rotation axis and grinding wheel (630) a side surface respectively.

2. An automated manufacturing apparatus for producing guitars as claimed in claim 1, wherein: the base (100) further comprises supporting legs (130), and the upper surfaces of the supporting legs (130) are welded to the lower surface of the operating table (110).

3. An automated manufacturing apparatus for producing guitars as claimed in claim 1, wherein: brush mucilage binding and put (200) still include connecting tube (250), storage case (260) and feed inlet (270), connecting tube (250) both ends are connected with water pump (240) surface and storage case (260) side surface respectively, storage case (260) lower surface and operation panel (110) upper surface connection, feed inlet (270) one end and storage case (260) upper surface connection.

4. An automated manufacturing apparatus for producing guitars as claimed in claim 1, wherein: conveyer (300) still includes riser (350), mount (360) and bolt (370), two riser (350) lower surface all with operation panel (110) upper surface connection, two riser (350) a side surface all is equipped with two through-holes, two conveying kun (330) is connected with two through-holes respectively, two mount (360) one end all with conveying motor (310) surface connection, two the mount (360) upper and lower surface respectively with two bolt (370) one end and operation panel (110) upper surface connection.

5. An automated manufacturing apparatus for producing guitars as claimed in claim 1, wherein: the power device (400) further comprises a cross rod (440) and support plates (450), one end of the cross rod (440) is connected with the side surface of the other side of the disc (430), the lower surfaces of the support plates (450) are connected with the upper surface of the operating platform (110), the outer surface of the pressing motor (410) is connected with the inner surface of the support plates (450), the other end of the cross rod (440) is connected with one end of a pressing rod (510), and one side surface of each sliding rail (530) is welded with one side surface of each support plate (450).

6. An automated manufacturing apparatus for producing guitars as claimed in claim 1, wherein: the pressing device (500) further comprises springs (550) and a pressing plate (560), and two ends of the springs (550) are connected with the lower surface of the sliding plate (520) and the upper surface of the pressing plate (560) respectively.

7. An automated manufacturing apparatus for producing guitars as claimed in claim 1, wherein: the grinding device (600) further comprises a base (640), wherein the upper surface and the lower surface of the base (640) are respectively connected with the outer surface of the grinding motor (610) and the lower surface of the operating platform (110).

8. A manufacturing method for producing guitar as claimed in claims 1-7, characterized in that the specific manufacturing method comprises the following steps:

the method comprises the following steps: gluing, namely uniformly coating glue on the side plate of the guitar by a glue brushing roller (210);

step two: pressing, wherein the side plate enters the pressing groove along with the conveying belt (340), the panel is placed above the side plate, the pressing motor (410) is started, and the panel and the side plate are adhered together by the pressing plate (560);

step three: repeating the first step and the second step, wherein the back plate is adhered to the side plate;

step four: and (5) polishing, namely placing the side face of the adhered guitar body on the outer surface of a grinding wheel (630) to polish the guitar.

Technical Field

The invention belongs to the technical field of guitar processing, and particularly relates to automatic production equipment and a processing method for producing a guitar.

Background

The guitar, also known as a six-stringed instrument, whose face plate and back plate are both flat, the waist portion is generally not angular and concave, the classical guitar is generally not concave, the neck is wide and long, the fingerboard is provided with a nut and a plurality of narrow and slightly upwardly convex metal cross bars, called "frets", which divide the strings into a plurality of semitones, as one of the stringed instruments in the family of instruments, the guitar is a stringed musical instrument that produces sound by plucking the top string, while playing, one hand plucks the string, the other hand's fingers rest on the fingerboard, which is a small metal bar covering the neck, and the sound played is enhanced by the resonating box of the guitar.

Most of existing guitar production methods are processed in a mode of manually gluing and then pressing and polishing, processing speed is low, production cost is high, pressing force is not easy to control, defective products are easy to occur, sawdust and waste materials in a polishing process are easy to harm health of polishing personnel, and therefore an automatic production device and a processing method for producing guitars are provided.

Disclosure of Invention

The invention aims to provide automatic production equipment and a processing method for producing a guitar, and solves the problems that the existing processing speed is low, the pressing force is not uniform, and wastes harm the bodies of operators.

In order to solve the technical problems, the invention is realized by the following technical scheme:

the invention relates to automatic production equipment for producing guitars, which comprises a base, a glue brushing device, a conveying device, a power device, a pressing device and a grinding device, wherein the base comprises an operating platform and a dust hood, one side surface of the operating platform is connected with one end of the dust hood, the glue brushing device comprises a glue brushing roller, output pipelines, a transfer pipeline and a water pump, one ends of the two output pipelines are respectively connected with two ends of the glue brushing roller, two ends of the transfer pipeline are respectively connected with the other end of the output pipeline and the upper surface of the water pump, the lower surface of the water pump is connected with the lower surface of the operating platform, the conveying device comprises a conveying motor, a first rotating shaft, a conveying roller and a conveying belt, one end of the conveying motor is provided with the first rotating shaft, the conveying motor is in rotating fit with the first rotating shaft, two ends of the first rotating shaft are respectively connected with the first rotating shaft and one end of the conveying roller, two ends of the conveyor belt are respectively connected with the outer surfaces of the two conveyor rollers, the power device comprises a pressing motor, a second rotating shaft and a disc, one end of the pressing motor is provided with a second rotating shaft, the pressing motor is rotationally matched with the second rotating shaft, the two ends of the second rotating shaft are respectively connected with the second rotating shaft and one side surface of the disc, the pressing device comprises a pressing rod, a sliding plate, a sliding rail and a slideway, one end of the lower press rod is connected with the upper surface of the sliding plate, one side surface of each of the two slide rails is connected with the outer surface of the sliding plate, the two slide rails are respectively in sliding fit with the two slide rails, the upper surface of the operating platform is provided with a pressing groove, the grinding device comprises a grinding motor, a third rotating shaft and a grinding wheel, and one end of the grinding motor is provided with a third rotating shaft, the grinding motor is in rotating fit with the third rotating shaft, and two ends of the third rotating shaft are respectively connected with the third rotating shaft and one side surface of the grinding wheel.

Preferably, the base still includes the supporting leg, a plurality of the supporting leg upper surface all with operation panel lower surface welding, wherein the supporting leg has four, and the effect of supporting leg is for bearing the operation panel.

Preferably, the glue brushing device further comprises a connecting pipeline, a storage box and a feed inlet, two ends of the connecting pipeline are respectively connected with the outer surface of the water pump and one side surface of the storage box, the lower surface of the storage box is connected with the upper surface of the operating platform, one end of the feed inlet is connected with the upper surface of the storage box, and the storage box is used for storing glue used.

Preferably, conveyer still includes riser, mount and bolt, two the riser lower surface all with operation panel upper surface connection, two riser side surface all is equipped with two through-holes, two the conveying kun is connected with two through-holes respectively, two mount one end all with conveying motor surface connection, two the mount upper and lower surface respectively with two bolt one end and operation panel upper surface connection, the effect of mount bears conveying motor.

Preferably, power device still includes horizontal pole and backup pad, horizontal pole one end and disc opposite side surface connection, two the backup pad lower surface all with operation panel upper surface connection, motor surface and backup pad internal surface connection push down, the horizontal pole other end is connected with push down lever one end, two slide rail side surface respectively with two backup pad side surface welding, the effect of horizontal pole is the drive push down lever downstream.

Preferably, the pressing device further comprises a spring and a pressing plate, two ends of the spring are respectively connected with the lower surface of the sliding plate and the upper surface of the pressing plate, and the pressing plate is responsible for pressing the front plate and the back plate of the guitar.

Preferably, the grinding device further comprises a base, the upper surface and the lower surface of the base are respectively connected with the outer surface of the grinding motor and the lower surface of the operating platform, and the base is used for bearing the grinding motor.

The invention relates to a processing method for producing a guitar, which comprises the following steps:

the method comprises the following steps: gluing, namely uniformly coating glue on the side plates of the guitar by using a glue brushing roller;

step two: pressing, namely enabling the side plate to enter a pressing groove along with the conveyor belt, placing the panel above the side plate, starting a pressing motor, and adhering the panel and the side plate together by using a pressing plate;

step three: repeating the first step and the second step, wherein the back plate is adhered to the side plate;

step four: and (5) polishing, namely placing the side face of the adhered guitar body on the outer surface of a grinding wheel to polish the guitar.

The invention has the following beneficial effects:

1. according to the invention, by arranging the glue brushing roller and the conveyor belt, the glue brushing speed can be greatly increased, the uniformity of glue coating is ensured, the production and processing speed of the guitar is further increased, the cost and consumption of manual labor are reduced, and the processing quality of the guitar is improved.

2. According to the invention, by arranging the slide rails and the lower pressing plate, machinery can be used for pressing the panel and the back plate of the guitar, the pressing force is ensured, the situation that the manual pressing force is not in place and uneven is avoided, and the pressing quality of the guitar is improved.

3. According to the dust hood, the dust hood is arranged, so that waste materials generated by polishing can be gathered in the dust hood, and the waste materials are prevented from flying randomly and causing harm to the bodies of processing personnel.

Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic exterior first perspective view of an automated guitar production facility of the present invention;

FIG. 2 is a schematic view of an external second perspective view of an automated guitar producing apparatus of the present invention;

FIG. 3 is a schematic top view of an automated guitar producing apparatus of the present invention;

FIG. 4 is a schematic side view of an automated guitar producing apparatus of the present invention;

FIG. 5 is a schematic view of a grinding device of an automated guitar producing apparatus according to the present invention;

FIG. 6 is an enlarged view of a portion of FIG. 1;

FIG. 7 is an enlarged view of a portion of the invention shown at B in FIG. 3.

In the drawings, the components represented by the respective reference numerals are listed below:

100. a base; 110. an operation table; 120. a dust hood; 130. supporting legs; 200. a glue brushing device; 210. brushing a glue roller; 220. an output pipe; 230. a transit pipeline; 240. a water pump; 250. connecting a pipeline; 260. a material storage box; 270. a feed inlet; 300. a conveying device; 310. a transfer motor; 320. a first rotating shaft; 330. a transfer roller; 340. a conveyor belt; 350. a vertical plate; 360. a fixed mount; 370. a bolt; 400. a power plant; 410. pressing down the motor; 420. a second rotating shaft; 430. a disc; 440. a cross bar; 450. a support plate; 500. a pressing device; 510. a lower pressure lever; 520. a slide plate; 530. a slide rail; 540. a slideway; 550. a spring; 560. a pressing plate; 600. a grinding device; 610. grinding the motor; 620. a third rotating shaft; 630. grinding the wheel; 640. a base.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "upper", "middle", "outer", "inner", "lower", "around", and the like, indicate orientations or positional relationships, are used merely to facilitate the description of the present invention and to simplify the description, and do not indicate or imply that the referenced components or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be taken as limiting the present invention.

The first embodiment is as follows:

referring to fig. 1-7, the present invention is an automatic production apparatus for producing guitar, comprising a base 100, a glue brushing device 200, a transmission device 300, a power device 400, a pressing device 500 and a grinding device 600, wherein the base 100 comprises an operating platform 110 and a dust hood 120, one side surface of the operating platform 110 is connected to one end of the dust hood 120, the glue brushing device 200 comprises a glue brushing roller 210, an output pipeline 220, a transfer pipeline 230 and a water pump 240, one end of the two output pipelines 220 is respectively connected to two ends of the glue brushing roller 210, two ends of the transfer pipeline 230 are respectively connected to the other end of the output pipeline 220 and the upper surface of the water pump 240, the lower surface of the water pump 240 is connected to the lower surface of the operating platform 110, the transmission device 300 comprises a transmission motor 310, a first rotating shaft 320, a transmission roller 330 and a transmission belt 340, one end of the transmission motor 310 is provided with the first rotating shaft, the transmission motor 310 is rotatably matched with the first rotating shaft, two ends of a first rotating shaft 320 are respectively connected with a first rotating shaft and one end of a conveying roller 330, two ends of a conveying belt 340 are respectively connected with the outer surfaces of the two conveying rollers 330, a power device 400 comprises a press-down motor 410, a second rotating shaft 420 and a disc 430, one end of the press-down motor 410 is provided with the second rotating shaft, the press-down motor 410 is in rotating fit with the second rotating shaft, two ends of the second rotating shaft 420 are respectively connected with the second rotating shaft and one side surface of the disc 430, a press-down device 500 comprises a press-down rod 510, a sliding rail 520, a sliding rail 530 and a sliding rail 540, one end of the press-down rod 510 is connected with the upper surface of the sliding rail 520, one side surfaces of the two sliding rails 540 are both connected with the outer surface of the sliding plate 520, the two sliding rails 530 are respectively in sliding fit with the two sliding rails 540, the upper surface of an operating platform 110 is provided with press grooves, a grinding device 600 comprises a grinding motor 610, a third rotating shaft 620 and a grinding wheel 630, one end of the grinding motor 610 is provided with a third rotating shaft, the grinding motor 610 is rotatably coupled to a third rotation shaft, and both ends of the third rotation shaft 620 are connected to the third rotation shaft and one side surface of the grinding wheel 630, respectively.

Further, the base 100 further comprises supporting legs 130, wherein the upper surfaces of the supporting legs 130 are welded to the lower surface of the operating platform 110, the number of the supporting legs 130 is four, and the supporting legs 130 are used for bearing the operating platform 110.

Further, the glue brushing device 200 further comprises a connecting pipe 250, a storage box 260 and a feeding hole 270, two ends of the connecting pipe 250 are respectively connected with the outer surface of the water pump 240 and one side surface of the storage box 260, the lower surface of the storage box 260 is connected with the upper surface of the operating platform 110, one end of the feeding hole 270 is connected with the upper surface of the storage box 260, and the storage box 260 is used for storing used glue.

Further, the conveying device 300 further includes vertical plates 350, fixing frames 360 and bolts 370, lower surfaces of the two vertical plates 350 are connected to the upper surface of the operating platform 110, side surfaces of the two vertical plates 350 are provided with two through holes, the two conveying rollers 330 are connected to the two through holes, one ends of the two fixing frames 360 are connected to the outer surface of the conveying motor 310, upper and lower surfaces of the two fixing frames 360 are connected to one ends of the two bolts 370 and the upper surface of the operating platform 110, and the fixing frames 360 are used for bearing the conveying motor 310.

Further, the power device 400 further includes a cross bar 440 and support plates 450, one end of the cross bar 440 is connected to the other side surface of the circular disc 430, the lower surfaces of the two support plates 450 are both connected to the upper surface of the operating platform 110, the outer surface of the pressing motor 410 is connected to the inner surface of the support plates 450, the other end of the cross bar 440 is connected to one end of the pressing rod 510, one side surfaces of the two sliding rails 530 are respectively welded to one side surfaces of the two support plates 450, and the cross bar 440 drives the pressing rod 510 to move downward.

Further, the pressing device 500 further comprises springs 550 and a pressing plate 560, two ends of each of the springs 550 are respectively connected with the lower surface of the sliding plate 520 and the upper surface of the pressing plate 560, and the pressing plate 560 is responsible for pressing the front plate and the back plate of the guitar.

Further, the grinding apparatus 600 further includes a base 640, wherein the upper and lower surfaces of the base 640 are respectively connected to the outer surface of the grinding motor 610 and the lower surface of the operation table 110, and the base 640 is used for carrying the grinding motor 610.

Example two:

the invention relates to a processing method for producing a guitar, which comprises the following steps:

the method comprises the following steps: gluing, namely uniformly coating glue on the side plates of the guitar by using a glue brushing roller 210;

step two: pressing, wherein the side plate enters the pressing groove along with the conveying belt 340, the panel is placed above the side plate, the pressing motor 410 is started, and the panel and the side plate are adhered together by the pressing plate 560;

step three: repeating the first step and the second step, wherein the back plate is adhered to the side plate;

step four: and (5) polishing, namely placing the side face of the adhered guitar body on the outer surface of the grinding wheel 630 to polish the guitar.

Example three:

referring to fig. 1-7, the present invention relates to an automatic production equipment and a processing method for producing guitar, and the working principle thereof is as follows: the model of the water pump 240 is GMMP10-K, the models of the conveying motor 310 and the pushing motor 410 are BN three-phase motors, the model of the grinding motor 610 is YE2-100, the conveying motor 310 is started, the water pump 240 is turned on, glue enters the transfer pipeline 230 from the storage box 260 and reaches the glue brushing roller 210, the guitar side plate is placed on the conveying belt 340, the glue brushing roller 210 coats the glue on the surface of the side plate, the side plate reaches the pressing groove under the action of the conveying belt 340, the panel is placed above the side plate, the pushing motor 410 is started, the disc 430 rotates, the cross rod 440 drives the pushing rod 510 to move downwards, the pressing plate 560 presses the panel under the action of the sliding rail 530, the pressed guitar is turned over and placed on the conveying belt 340, the steps are repeated, the back plate pressing is finished, the grinding motor 610 is started, the grinding wheel 630 rotates at high speed to polish the guitar, the dust hood 120 gathers the wastes generated by polishing, prevents the waste material from polluting the environment and harming the health of processing personnel.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

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