Centralized treatment system of metalworking coolant liquid

文档序号:179626 发布日期:2021-11-02 浏览:21次 中文

阅读说明:本技术 一种金属加工冷却液的集中处理系统 (Centralized treatment system of metalworking coolant liquid ) 是由 郝守余 郝聿铭 于 2021-07-28 设计创作,主要内容包括:本发明公开了一种金属加工冷却液的集中处理系统,包括对冷却液进行过滤的箱体,箱体侧壁处设置有冷却液进入的进液孔,箱体侧壁下部设置有将过滤后过滤液进行收集的出液管,箱体中设置有将过滤物排出的过滤物排出管,过滤物排出管与干化污泥收集箱中的过滤物进入管相连通,箱体、干化污泥收集箱之间还设置有换热装置。本发明完成了集中供液和危险废物减量两项工作,节省生产线投资,节省危险废物处理费用90%以上,同常规设备相比可节省大量能源。本发明中弹性刮板在进液槽中转出,过滤物附在弹性刮板上形成湿膜,随着移动利用热风对湿膜进行干化,干化后的过滤物,在通过干化污泥槽时,被槽挡刮入到干化污泥槽中,本发明干化处理连续、稳定。(The invention discloses a centralized treatment system for metal processing cooling liquid, which comprises a box body for filtering the cooling liquid, wherein a liquid inlet hole for the cooling liquid to enter is formed in the side wall of the box body, a liquid outlet pipe for collecting filtered liquid is arranged at the lower part of the side wall of the box body, a filter discharging pipe for discharging filter is arranged in the box body, the filter discharging pipe is communicated with a filter entering pipe in a dried sludge collecting box, and a heat exchange device is arranged between the box body and the dried sludge collecting box. The invention completes two works of centralized liquid supply and hazardous waste reduction, saves the investment of production lines, saves the hazardous waste treatment cost by more than 90 percent, and can save a large amount of energy compared with the conventional equipment. The elastic scraper plate is rotated out from the liquid inlet groove, the filter is attached to the elastic scraper plate to form a wet film, the wet film is dried by hot air along with movement, and the dried filter is scraped into a dried sludge groove by the groove when passing through the dried sludge groove.)

1. The utility model provides a centralized processing system of metalworking coolant liquid, includes box (1) that filters the coolant liquid, its characterized in that: the sludge drying device is characterized in that a liquid inlet hole (11) for allowing cooling liquid to enter is formed in the side wall of the box body (1), a liquid outlet pipe (12) for collecting filtered liquid is arranged on the lower portion of the side wall of the box body (1), a filtered object discharging pipe (2) for discharging filtered objects is arranged in the box body (1), the filtered object discharging pipe (2) is communicated with a filtered object inlet pipe (54) in the dried sludge collecting box (5), and a heat exchange device is further arranged between the box body (1) and the dried sludge collecting box (5).

2. The centralized treatment system for metal working coolant as set forth in claim 1, wherein: a rotating filter belt (110) is arranged in the box body (1), the cooling liquid is filtered through the filter belt (110), the filtered liquid enters the bottom of the box body (1), and the filtered object moves along with the filter belt (110).

3. The centralized treatment system for metal working coolant as set forth in claim 2, wherein: a filter inlet groove (22) is formed in the pipe wall of the filter discharge pipe (2), an air nozzle (13) is arranged above the filter inlet groove (22), and the air nozzle (13) blows the filter on the filter belt (110) into the filter discharge pipe (2).

4. The centralized treatment system for metal working coolant as set forth in claim 1, wherein: the heat exchange device comprises an immersion evaporator (3) arranged in a box body (1), the immersion evaporator (3) is connected with a compressor (31) and a fan (32) through a pipe network, and an air outlet fan (33) which sends hot air to the dried sludge collection box (5) is arranged in the fan (32).

5. The centralized treatment system for metal working coolant as set forth in claim 4, wherein: a heat supply box (4) is arranged between the air outlet side of the fan (32) and the air inlet side of the dried sludge collection box (5), and the heat supply box (4) is a flared air box which enters and exits.

6. The centralized treatment system for metal working coolant as set forth in claim 5, wherein: the heat delivery box (4) is flat in bottom and inclined in upper part, and the heat delivery box (4) is an assembled air box.

7. The centralized treatment system for metal working coolant as set forth in claim 6, wherein: a driving belt (57) which rotates vertically is arranged in the dried sludge collecting box (5), and an elastic scraper (58) which scrapes the filtered substances from the liquid inlet groove (51) is arranged on the driving belt (57).

8. The centralized treatment system for metal working coolant as set forth in claim 7, wherein: the drying sludge collecting box (5) is internally provided with a drying sludge tank (52), a tank baffle (53) is formed in the drying sludge tank (52), and the tank baffle (53) scrapes off the dried sludge on the elastic scraper (58) and collects the sludge into the drying sludge tank (52).

Technical Field

The invention belongs to the technical field of metal cutting machining, and particularly relates to a centralized treatment system for metal machining cooling liquid.

Background

Metal working refers to in the broad sense and processes into design size and structure with metal blank, and metal working can produce high temperature, directly influences the machining precision of product and the life of cutter, can adopt lubricated and coolant liquid of rust-resistant function to cool down the processing position usually, consequently, the coolant liquid can receive the pollution in the use, and the temperature also can rise, and lubrication, cooling, rust-resistant performance can reduce, and simultaneously, breeding of bacterium can make liquid discolour smellily. The waste liquid after replacement is dangerous waste, and the treatment cost is high.

In order to prolong the service life of the cooling liquid, a large-scale processing enterprise adopts a centralized liquid supply mode to purify the cooling liquid, so that the cost is saved to a certain extent, but a large amount of dangerous waste is still generated.

In order to further reduce the cost, the low-temperature vacuum evaporation device is utilized by some enterprises, but the advantages and the disadvantages of the low-temperature vacuum evaporation device exist simultaneously, the low-temperature vacuum evaporation device has the advantages that the pollution to the surrounding environment is avoided, 70-90% of dangerous wastes can be reduced, the investment is large, the energy consumption is high, and the performance of the cooling liquid is not improved.

To address the problems in the prior art, a centralized treatment system for coolant is disclosed.

Disclosure of Invention

The invention is provided for solving the problems in the prior art, and aims to provide a centralized treatment system for metal processing cooling liquid.

The technical scheme of the invention is as follows: the utility model provides a centralized processing system of metalworking coolant liquid, includes the box that carries out the filtration to the coolant liquid, box lateral wall department is provided with the feed liquor hole that the coolant liquid got into, and box lateral wall lower part is provided with the drain pipe that the filtrate carries out the collection after will filtering, is provided with the filtrating discharge pipe with filtrating discharge in the box, the filtrating discharge pipe is linked together with the filtrating admission pipe in the mummified sludge collection box, still be provided with heat transfer device between box, the mummified sludge collection box.

Furthermore, a rotating filter belt is arranged in the box body, the cooling liquid is filtered through the filter belt, the filter liquid enters the bottom of the box body, and the filtered matter moves along with the filter belt.

Furthermore, a filter inlet groove is formed in the pipe wall of the filter discharge pipe, and an air nozzle is arranged above the filter inlet groove and blows the filter on the filter belt into the filter discharge pipe.

Furthermore, the heat exchange device comprises an immersed evaporator arranged in the box body, the immersed evaporator is connected with the compressor and the fan through a pipe network, and an air outlet fan for sending hot air to the dried sludge collection box is arranged in the fan.

Furthermore, a heat supply box is arranged between the air outlet side of the fan and the air inlet side of the dried sludge collecting box, and the heat supply box is an expanding air box which is arranged from the inlet to the outlet.

Furthermore, the heat delivery box is in a shape that the bottom is flat and the upper part is inclined, and the heat delivery box is an assembled air box.

Furthermore, a driving belt which rotates vertically is arranged in the dried sludge collecting box, and an elastic scraper which scrapes the filter from the liquid inlet groove is arranged on the driving belt.

Furthermore, a dried sludge groove is formed in the dried sludge collecting box, a groove baffle is formed in the dried sludge groove, and dried sludge on the elastic scraper blade is scraped by the groove baffle and is collected into the dried sludge groove.

The invention has the following beneficial effects:

the novel filter box structure is adopted, and the filter belt is combined for effective filtration, so that time and labor are saved, filter cloth and filter paper are avoided, and secondary pollution is avoided.

The invention simultaneously finishes two works of centralized liquid supply and hazardous waste reduction, saves the investment of production lines, saves the hazardous waste treatment cost by more than 90 percent, and can save a large amount of energy sources compared with the conventional equipment in operation.

The invention enhances the performance of the cooling liquid, improves the product precision, prolongs the cutter, greatly prolongs the service life of the cooling liquid and saves the cost for enterprises.

The invention utilizes the compressor to cool the cooling liquid, simultaneously leads out heat, improves the temperature of hot air, increases the evaporation area by utilizing the air supply box, has simple process and convenient manufacture, and saves a large amount of energy.

The elastic scraper plate is rotated out from the liquid inlet groove, the filter is attached to the elastic scraper plate to form a wet film, the wet film is dried by hot air along with movement, and the dried filter is scraped into a dried sludge groove by the groove when passing through the dried sludge groove.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a front view of the housing of the present invention;

FIG. 3 is a schematic view of the case of the present invention with the side panel removed;

FIG. 4 is a schematic view of the present invention with the side panel removed;

FIG. 5 is a top view of a separator plate according to the present invention;

FIG. 6 is an enlarged front view of the arcuate pad of the present invention;

FIG. 7 is a schematic view of the installation of the filtrate discharge pipe and flange of the present invention;

FIG. 8 is a top view of the filter discharge tube and flange of the present invention;

FIG. 9 is a schematic view showing still another embodiment of the filter discharge pipe and flange of the present invention;

FIG. 10 is a top view of another embodiment of the filter drain pipe and flange of the present invention;

FIG. 11 is a front view of the heat feed box of the present invention;

figure 12 is a schematic view of the mounting of the harness of the present invention;

FIG. 13 is a schematic view of the internal connection of the dried sludge collection tank of the present invention;

FIG. 14 is an assembled view of the frame of the present invention;

FIG. 15 is an enlarged view of the installation of the resilient scraper in the present invention;

wherein:

1 case body 2 filtering material discharge pipe

3 immersion evaporator 4 heat supply box

5 drying sludge collecting box

11 liquid inlet hole 12 liquid outlet pipe

13 air tap 14 control valve

15 partition 16 assembling support plate

17 baffle square hole 18I number live-rollers

No. 19 II rotating roller 110 filter belt

111 supporting vertical plate 112 assembling bolt

113 fitting groove 114 side contact bar

115 side stop 116 arc pad

21 flange 22 filter material inlet tank

23 assembling sleeve 24 flange bolt

25 seal ring 26 adjusting bolt

27 contact end 28 separation end

31 compressor 32 fan

No. 34I connecting pipe of 33 air outlet fan

No. 35 No. II connecting pipe and No. 36 No. III connecting pipe

No. 37I fixed shaft 38 fixing sleeve

41 upper coaming 42 side coaming

43 lower coaming 44 bellows bolt

No. 45 II fixed shaft 46 connecting rod

51 liquid inlet tank 52 drying sludge tank

53 groove stop 54 filtering material inlet pipe

55 lower rotating roller 56 upper rotating roller

57 drive belt 58 resilient flight

59 lower mounting section 510 upper mounting section

511 frame 512 horizontal mounting plate

513 driving wheel and 514 driven wheel

515 drive chain 516 fixing strip

517 engage the projections.

Detailed Description

The present invention is described in detail below with reference to the accompanying drawings and examples:

as shown in fig. 1 to 15, a centralized treatment system for metal working coolant comprises a box body 1 for filtering coolant, wherein a liquid inlet hole 11 for the coolant to enter is formed in the side wall of the box body 1, a liquid outlet pipe 12 for collecting filtered liquid is arranged at the lower part of the side wall of the box body 1, a filtered object discharge pipe 2 for discharging filtered objects is arranged in the box body 1, the filtered object discharge pipe 2 is communicated with a filtered object inlet pipe 54 in a dried sludge collection box 5, and a heat exchange device is further arranged between the box body 1 and the dried sludge collection box 5.

The box body 1 is internally provided with a rotating filter belt 110, the cooling liquid is filtered by the filter belt 110, the filtered liquid enters the bottom of the box body 1, and the filtered substance moves along with the filter belt 110.

A filtered object inlet groove 22 is formed on the pipe wall of the filtered object discharge pipe 2, an air nozzle 13 is arranged above the filtered object inlet groove 22, and the filtered object on the filter belt 110 is blown into the filtered object discharge pipe 2 by the air nozzle 13.

The heat exchange device comprises an immersed evaporator 3 arranged in the box body 1, the immersed evaporator 3 is connected with a compressor 31 and a fan 32 through a pipe network, and an air outlet fan 33 for sending hot air to the dried sludge collection box 5 is arranged in the fan 32.

A heat supply box 4 is arranged between the air outlet side of the fan 32 and the air inlet side of the dried sludge collection box 5, and the heat supply box 4 is a flared air box which is arranged from the inlet to the outlet.

The heat delivery box 4 is in a shape that the bottom is flat and the upper part is inclined, and the heat delivery box 4 is an assembled air box.

The dried sludge collecting box 5 is internally provided with a driving belt 57 which rotates vertically, and the driving belt 57 is provided with an elastic scraper 58 which scrapes the filtered substances from the liquid inlet tank 51.

The dried sludge collecting box 5 is internally provided with a dried sludge tank 52, a groove baffle 53 is formed in the dried sludge tank 52, and the groove baffle 53 scrapes off dried sludge on the elastic scraper 58 and collects the sludge in the dried sludge tank 52.

In the box 1 part

Coolant liquid rose box, including box 1, be provided with No. I live-rollers 18, No. II live-rollers 19 of level parallel in the box 1, the cover has filter belt 110 on No. I live-rollers 18, No. II live-rollers 19, filter belt 110 still overlaps on filtrating thing discharge tube 2, 2 one end and the 1 lateral wall of box of filtrating thing discharge tube are summoned, 2 other ends of filtrating thing discharge tube pass behind the offside lateral plate with the dirty pipe intercommunication of collection, it enters into groove 22 to form the filtrating thing in the pipe wall of filtrating thing discharge tube 2.

The top of the box body 1 is provided with a top plate, the top plate is provided with an air nozzle 13, and the air nozzle 13 corresponds to the filter inlet slot 22 up and down.

A liquid inlet hole 11 is formed in a side plate of the box body 1, and a liquid inlet pipe for sending cooling liquid into the liquid inlet hole 11 is arranged in the liquid inlet hole.

The liquid inlet pipe enters into an annular area enclosed by the filter belt 110, and the free end of the liquid inlet pipe extends out of the center line of the belt surface of the filter belt 110.

The box body 1 is further provided with a transverse partition plate 15, the partition plate 15 divides the box body 1 into an upper filtering cavity and a lower liquid collecting cavity, and a partition plate square hole 17 facilitating the filtered liquid to pass through is formed in the partition plate 15.

A liquid outlet pipe 12 is arranged on the side wall of the lower part of the box body 1, and a control valve 14 is arranged in the liquid outlet pipe 12.

The filter belt 110 is a rigid filter belt in which filter holes are formed.

The diameter of the filtered material discharge pipe 2 is larger than the diameters of the rotating roller I18 and the rotating roller II 19.

The filter belt 110 is in contact with the separator 15.

More preferably, be provided with the laminating subassembly that keeps contact with filter belt 110 on the baffle 15, the laminating subassembly includes two side contact strips 114, still is provided with arc pad 116 between two side contact strips 114, side contact strip 114 contacts with filter belt 110, form the arc wall on the arc pad 116, the arc wall is corresponding with I rotor 18, II rotor 19's excircle.

Preferably, the side contact strips 114 form side barriers 115 at the side walls, and the upper ends of the side barriers 115 are higher than the filter belt 110.

The side contact strips 114 and the side baffles 115 are of an integral structure, and the cross sections of the side contact strips 114 and the side baffles 115 are L-shaped.

An assembly support plate 16 is arranged at the lower end of the partition plate 15, and the assembly support plate 16 is fixed with the inner wall of the box body 1.

The mounting plate 16 has a through hole formed therein, through which a mounting bolt 112 is screwed into the inner wall of the case 1.

As a structural variation

Coolant liquid rose box, including box 1, be provided with No. I live-rollers 18, No. II live-rollers 19 of level parallel in the box 1, the cover has filter belt 110 on No. I live-rollers 18, No. II live-rollers 19, filter belt 110 still overlaps on filtrating thing discharge tube 2, 2 one end and the 1 lateral wall of box of filtrating thing discharge tube are summoned, 2 other ends of filtrating thing discharge tube pass behind the offside lateral plate with the dirty pipe intercommunication of collection, it enters into groove 22 to form the filtrating thing in the pipe wall of filtrating thing discharge tube 2.

The top of the box body 1 is provided with a top plate, the top plate is provided with an air nozzle 13, and the air nozzle 13 corresponds to the filter inlet slot 22 up and down.

A liquid inlet hole 11 is formed in a side plate of the box body 1, and a liquid inlet pipe for sending cooling liquid into the liquid inlet hole 11 is arranged in the liquid inlet hole.

The liquid inlet pipe enters into an annular area enclosed by the filter belt 110, and the free end of the liquid inlet pipe extends out of the center line of the belt surface of the filter belt 110.

The box body 1 is further provided with a transverse partition plate 15, the partition plate 15 divides the box body 1 into an upper filtering cavity and a lower liquid collecting cavity, and a partition plate square hole 17 facilitating the filtered liquid to pass through is formed in the partition plate 15.

A liquid outlet pipe 12 is arranged on the side wall of the lower part of the box body 1, and a control valve 14 is arranged in the liquid outlet pipe 12.

The filter belt 110 is a rigid filter belt in which filter holes are formed.

The diameter of the filtered material discharge pipe 2 is larger than the diameters of the rotating roller I18 and the rotating roller II 19.

The filter belt 110 is in contact with the separator 15.

More preferably, be provided with the laminating subassembly that keeps contact with filter belt 110 on the baffle 15, the laminating subassembly includes two side contact strips 114, still is provided with arc pad 116 between two side contact strips 114, side contact strip 114 contacts with filter belt 110, form the arc wall on the arc pad 116, the arc wall is corresponding with I rotor 18, II rotor 19's excircle.

Preferably, the side contact strips 114 form side barriers 115 at the side walls, and the upper ends of the side barriers 115 are higher than the filter belt 110.

The side contact strips 114 and the side baffles 115 are of an integral structure, and the cross sections of the side contact strips 114 and the side baffles 115 are L-shaped.

The lower end of the partition 15 is provided with a supporting vertical plate 111, and the lower end of the supporting vertical plate 111 is propped against the bottom of the box body 1.

Further, the supporting vertical plate 111 is fastened to the inner wall of the case 1 by a mounting bolt 112.

The supporting vertical plate 111 has a fitting groove 113 formed therein, and the fitting groove 113 facilitates the entrance of the liquid outlet pipe 12.

The inner wall of the box body 1 is provided with a flange 21, and the filtered object discharge pipe 2 is arranged in the flange 21.

One of the No. I live-rollers 18, the No. II live-rollers 19 is the power roller, and is corresponding, inlay in the lateral wall of box 1 the bearing, the installation section of No. I live-rollers 18, the No. II live-rollers 19 inserts in the bearing inner race.

The filter entering slot 22 is slightly biased towards the filter belt 110, so as to ensure that the filter can be blown down into the filter discharge pipe 2 by the air nozzle 13.

The working process of the filter box is as follows:

first, the first and second turning rollers 18 and 19 are turned on to rotate the filter belt 110 at a low speed, thereby opening the air nozzles 13.

The cooling fluid is then passed to the upper side of the lower horizontal section of the filter belt 110, the fluid passes through the filter belt 110 into a sump chamber, and the filtrate is retained by the filter belt 110.

Finally, as the filter belt 110 rotates, the air nozzle 13 blows the filtered material into the filtered material discharge pipe 2 when the filtered material enters the inlet slot 22.

Preferably, two flange plates 21 for installing and fixing the filtering material discharge pipe 2 are arranged outside the filtering material discharge pipe 2, a filtering material inlet groove 22 is formed at the vertical highest position of the filtering material discharge pipe 2, the filtering material inlet groove 22 is parallel to the axis of the filtering material discharge pipe 2, and the notch at one side of the filtering material inlet groove 22 at most is in contact with the filtering belt.

At the part of the filtrate discharge pipe 2

The filtering material discharge pipe comprises a filtering material discharge pipe 2, the two flange plates 21 comprise a passing flange plate and a clamping flange plate, the pipe wall of the filtering material discharge pipe 2 penetrates through the passing flange plate, and one end of the filtering material discharge pipe 2 is installed in the clamping flange plate.

A stepped hole is formed in the clamping flange, and the end surface of the filtered matter discharge pipe 2 is propped against the stepped surface.

The back of the flange 21 forms a seal groove in which a seal ring 25 for mounting and sealing is disposed.

Flange holes for fixing are formed in the flange plate 21, and flange bolts 24 are arranged in the flange holes.

The number of the flange holes is three, and the flange bolts 24 do not interfere with the filter belt.

Said flange 21 is fixed into the box of the filter box.

When the filter inlet groove 22 is in contact with the filter belt without a notch, one side of the flange 21 forms an assembly sleeve 23, and the filter discharge pipe 2 is inserted into the assembly sleeve 23.

The filter belt is in contact with the mounting sleeve 23, and the distance between the filter belt and the filter entering the groove 22 is about the thickness of one side of the mounting sleeve 23.

In this embodiment, the outer wall of the filtrate discharge pipe 2 is in contact with the inner wall of the flange 21.

The structure works as follows:

first, the filter belt rotating at a low speed contacts the outer wall of the assembly sleeve 23 and ensures that the dirt-containing side of the filter belt is directed towards the filtrate inlet slot 22.

Then, the air flow holding the air nozzle is blown toward the filtrate inlet tank 22.

Finally, when the dirt-containing side of the filter belt rotates to the position above the filtered matter inlet slot 22, the air nozzle blows the filtered matter down into the filtered matter discharge pipe 2.

As a variant

The filtering material discharge pipe comprises a filtering material discharge pipe 2, two flange plates 21 for installing and fixing the filtering material discharge pipe 2 are arranged outside the filtering material discharge pipe 2, a filtering material inlet groove 22 is formed in the vertical highest position of the filtering material discharge pipe 2, the filtering material inlet groove 22 is parallel to the axis of the filtering material discharge pipe 2, and the notch on one side of the filtering material inlet groove 22 at most is in contact with a filtering belt.

The two flanges 21 comprise a passing flange and a clamping flange, the pipe wall of the filtrate discharge pipe 2 penetrates through the passing flange, and one end of the filtrate discharge pipe 2 is installed in the clamping flange.

A stepped hole is formed in the clamping flange, and the end surface of the filtered matter discharge pipe 2 is propped against the stepped surface.

The back of the flange 21 forms a seal groove in which a seal ring 25 for mounting and sealing is disposed.

Flange holes for fixing are formed in the flange plate 21, and flange bolts 24 are arranged in the flange holes.

The number of the flange holes is three, and the flange bolts 24 do not interfere with the filter belt.

Said flange 21 is fixed into the box of the filter box.

When the filter inlet tank 22 is provided with a notch to be contacted with the filter belt, the filter inlet tank 22 comprises a contact end 27 and a separation end 28, the contact end 27 is contacted with the filter belt, and the separation end 28 is lower than the filter belt.

The filtrate discharge pipe 2 is in contact with an inner wall portion of the flange 21.

The filter discharge pipe 2 is formed by bending a steel plate, and the section of the filter discharge pipe 2 is in a spiral shape with a gradually reduced radius.

Preferably, the flange 21 is formed with a fitting screw hole, and the fitting screw hole is provided with an adjusting bolt 26, wherein the adjusting bolt 26 abuts against a separation end 28 of the filtrate discharge pipe 2.

The extension line of the adjusting bolt 26 passes through the axis of the flange 21.

In the heat exchanger section

Heat transfer device, including the box 1 that filters the coolant liquid, be provided with submergence formula evaporimeter 3 in the box 1, two pipe orifices departments of submergence formula evaporimeter 3 are provided with No. I connecting pipe 34, No. II connecting pipe 35, No. I connecting pipe 34 other end and fan 32 intercommunication, No. II connecting pipe 35 other end and compressor 31 intercommunication, and compressor 31's mouth of pipe is provided with No. III connecting pipe 36, No. III connecting pipe 36's the other end inserts in the fan 32, be provided with the air-out fan 33 with hot-blast seeing off in the fan 32, the air-out fan 33 sends hot-blast into the air intake department of mummified sludge collection box 5 to carry out the mummification to mud and handle.

A heat-feeding box 4 through which hot air passes is arranged between the fan 32 and the dried sludge collecting box 5.

The heat box 4 comprises an upper enclosing plate 41 at the top, a lower enclosing plate 43 at the bottom and two side enclosing plates 42 arranged between the two.

The heat delivery box 4 is an air expansion air box with the top inclined and the bottom straight.

The air inlet side of the heat sending box 4 is covered on the air outlet fan 33.

The upper enclosing plate 41 is connected with the side wall of the fan 32 through a hinge, and a fixing assembly for fixing the upper enclosing plate 41 is further arranged between the upper enclosing plate 41 and the fan 32.

And one side of the lower enclosing plate 43 is provided with a vertical installation hem, and the installation hem is attached to the side wall of the fan 32 and is fixed through a bellows bolt 44.

The lower end of the side coaming 42 forms a horizontal folded edge jointed with the lower coaming 43, the upper end of the side coaming 42 forms an inclined folded edge jointed with the upper coaming 41, and the side coaming 42, the upper coaming 41 and the lower coaming 43 are fixed through air box bolts 44.

The fixed subassembly is including setting up No. I fixed axle 37 and the No. II fixed axle 45 that sets up in last bounding wall 41 both sides at fan 32 lateral wall department, be provided with connecting rod 46 between No. I fixed axle 37, the No. II fixed axle 45.

Furthermore, two free ends of the connecting rod 46 form a matching set, and the two matching sets are respectively sleeved on the No. I fixing shaft 37 and the No. II fixing shaft 45.

Two fixing sleeves 38 are arranged on the side wall of the box body 1, and the No. I connecting pipe 34 and the No. II connecting pipe 35 penetrate through the fixing sleeves 38 so as to pass through the side wall of the box body 1.

The fixed sleeve 38 is in tight fit with the No. I connecting pipe 34 and the No. II connecting pipe 35 or in threaded fit with the sealing pipes.

As a variant

Heat transfer device, including the box 1 that filters the coolant liquid, be provided with submergence formula evaporimeter 3 in the box 1, two pipe orifices departments of submergence formula evaporimeter 3 are provided with No. I connecting pipe 34, No. II connecting pipe 35, No. I connecting pipe 34 other end and fan 32 intercommunication, No. II connecting pipe 35 other end and compressor 31 intercommunication, and compressor 31's mouth of pipe is provided with No. III connecting pipe 36, No. III connecting pipe 36's the other end inserts in the fan 32, be provided with the air-out fan 33 with hot-blast seeing off in the fan 32, the air-out fan 33 sends hot-blast into the air intake department of mummified sludge collection box 5 to carry out the mummification to mud and handle.

A heat-feeding box 4 through which hot air passes is arranged between the fan 32 and the dried sludge collecting box 5.

The heat box 4 comprises an upper enclosing plate 41 at the top, a lower enclosing plate 43 at the bottom and two side enclosing plates 42 arranged between the two.

The heat delivery box 4 is an air expansion air box with the top inclined and the bottom straight.

The air inlet side of the heat sending box 4 is covered on the air outlet fan 33.

The side wall of the upper enclosing plate 41 is provided with a mounting flange which is attached to the side wall of the fan 32, and the bellows bolt 44 passes through the mounting flange and is screwed into the fan 32.

And one side of the lower enclosing plate 43 is provided with a vertical installation hem, and the installation hem is attached to the side wall of the fan 32 and is fixed through a bellows bolt 44.

The lower end of the side coaming 42 forms a horizontal folded edge jointed with the lower coaming 43, the upper end of the side coaming 42 forms an inclined folded edge jointed with the upper coaming 41, and the side coaming 42, the upper coaming 41 and the lower coaming 43 are fixed through air box bolts 44.

Preferably, the number of the bellows bolts 44 in the folded edge is at least three, so that the fixing strength is ensured.

Further, the hem is provided with a rubber strip, so that the whole tightness of the heat supply box 4 is ensured.

The principle of the heat exchange device is as follows:

the heat-supply box 4 supplies hot air generated by heat exchange in the fan 32 to the dried sludge collection box 5, so that the waste heat is used as a heat source for dried sludge treatment, and the sludge is collected after the hot air drying treatment.

In the part of the dried sludge collection box 5

Mummification sludge collecting device, including frame 511, frame 511 is several types of words, be provided with feed liquor groove 51 in the frame 511, feed liquor groove 51 one side is provided with mummification sludge tank 52 that collects mummification sludge, be provided with pivoted driving band 57 in the frame 511, be provided with elasticity scraper blade 58 on the driving band 57, mummification sludge tank 52 one side forms the slope and enters into the groove fender 53 of feed liquor groove 51 top.

The liquid inlet groove 51 comprises an arc-shaped groove bottom, liquid inlet side plates are formed on two sides of the arc-shaped groove bottom, and the arc-shaped groove bottom and the liquid inlet side plates are of an integrated structure.

The dried sludge tank 52 comprises vertical plates, a tank bottom, an inclined tank baffle 53 and dried sludge tank side plates on two sides, and the vertical plates, the tank bottom, the inclined tank baffle 53 and the dried sludge tank side plates on two sides are of an integrated structure.

The frame 511 is provided with a lower rotating roller 55 at a lower portion and an upper rotating roller 56 at an upper portion, and the driving belt 57 is fitted over the lower rotating roller 55 and the upper rotating roller 56.

The frame 511 is provided with a pair of bearings, and both ends of the lower rotating roller 55 form lower mounting sections 59, and the lower mounting sections 59 are inserted into inner rings of the bearings.

The upper rotating roller 56 has upper mounting sections 510 formed at both ends thereof, and the upper mounting sections 510 are inserted into the bearing inner race.

The liquid inlet tank 51 is provided with a filtrate inlet pipe 54 communicated with the inner cavity of the liquid inlet tank, and the filtrate enters the liquid inlet tank 51 through the filtrate inlet pipe 54.

The resilient scrapers 58 on the drive belt 57 are arranged at equal intervals.

The axis of the liquid inlet tank 51 coincides with the axis of the lower rotating roller 55.

Preferably, the free end of the notch 53 corresponds to the position of the median line of the resilient scraper 58.

The free end of the elastic scraper 58 is in clearance fit with the inner wall of the liquid inlet groove 51.

The roll diameters of the lower rotating roll 55 and the upper rotating roll 56 are the same, and the lower rotating roll 55 is located right below the upper rotating roll 56.

As structural variants

Mummification sludge collecting device, including frame 511, frame 511 is several types of words, be provided with feed liquor groove 51 in the frame 511, feed liquor groove 51 one side is provided with mummification sludge tank 52 that collects mummification sludge, be provided with pivoted driving band 57 in the frame 511, be provided with elasticity scraper blade 58 on the driving band 57, mummification sludge tank 52 one side forms the slope and enters into the groove fender 53 of feed liquor groove 51 top.

The liquid inlet groove 51 comprises an arc-shaped groove bottom, liquid inlet side plates are formed on two sides of the arc-shaped groove bottom, and the arc-shaped groove bottom and the liquid inlet side plates are of an integrated structure.

The dried sludge tank 52 comprises vertical plates, a tank bottom, an inclined tank baffle 53 and dried sludge tank side plates on two sides, and the vertical plates, the tank bottom, the inclined tank baffle 53 and the dried sludge tank side plates on two sides are of an integrated structure.

The frame 511 is provided with a lower rotating roller 55 at a lower portion and an upper rotating roller 56 at an upper portion, and the driving belt 57 is fitted over the lower rotating roller 55 and the upper rotating roller 56.

The frame 511 is provided with a pair of bearings, and both ends of the lower rotating roller 55 form lower mounting sections 59, and the lower mounting sections 59 are inserted into inner rings of the bearings.

The upper rotating roller 56 has upper mounting sections 510 formed at both ends thereof, and the upper mounting sections 510 are inserted into the bearing inner race.

The liquid inlet tank 51 is provided with a filtrate inlet pipe 54 communicated with the inner cavity of the liquid inlet tank, and the filtrate enters the liquid inlet tank 51 through the filtrate inlet pipe 54.

The resilient scrapers 58 on the drive belt 57 are arranged at equal intervals.

The axis of the liquid inlet tank 51 coincides with the axis of the lower rotating roller 55.

Preferably, the free end of the notch 53 corresponds to the position of the median line of the resilient scraper 58.

The free end of the elastic scraper 58 is in clearance fit with the inner wall of the liquid inlet groove 51.

The roll diameters of the lower rotating roll 55 and the upper rotating roll 56 are the same, and the lower rotating roll 55 is located right below the upper rotating roll 56.

The upper mounting section 510 protrudes out of the rack 511, a driven wheel 514 is arranged at the protruding end of the upper mounting section 510, a transverse mounting plate 512 is arranged in the rack 511, and a driving motor for driving is arranged on the transverse mounting plate 512.

The main shaft of the driving motor extends out of the frame 511, a driving wheel 513 is arranged on the extending section, a driving chain 515 is sleeved on the driven wheel 514 and the driving wheel 513, and the driving motor drives the upper rotating roller 56 to rotate.

Accordingly, the driven wheel 514 and the driving wheel 513 are chain wheels.

The resilient scraper 58 is secured by a set of securing bars 516.

Accordingly, the fixing bars 516 are L-shaped, one side of the fixing bars 516 is fixed to the driving belt 57, and the other side of the fixing bars 516 forms a clamping portion, and the clamping portions of the two fixing bars 516 clamp the elastic squeegee 58 therebetween.

Preferably, an engaging protrusion 517 is formed at a side wall of the clamping portion, and the engaging protrusion 517 is pressed into the elastic scraper 58, so as to ensure that the elastic scraper 58 is firmly fixed.

Preferably, the engaging protrusions 517 are arranged in an array.

The working process of the dried sludge part is as follows:

first, the drive motor is started to keep the lower rotating roller 55, the upper rotating roller 56, and the drive belt 57 rotating at a low speed and at a constant speed.

Then, the filtrate is introduced into the filtrate inlet pipe 54, and the filtrate is introduced into the liquid inlet tank 51.

Then, as the elastic blade 58 is rotated out of the liquid inlet tank 51, the filtered material is attached to one side of the elastic blade 58, and as shown in fig. 1, the upper rotating roller 56 rotates counterclockwise, the right elastic blade 58 moves upward, and a wet film is formed on the elastic blade 58.

Finally, the dried elastic scraper 58 rotates to the left side along with the rotation of the driving belt 57, hot air passes through a hot air zone to exchange heat, so that the filter on the elastic scraper 58 is dried, the elastic scraper 58 vertically moves downwards, the elastic scraper 58 slides to the groove stop 53, the elastic scraper 58 deforms along with the elastic scraper, and the dried sludge is scraped into the dried sludge groove 52.

The novel filter box structure is adopted, and the filter belt is combined for effective filtration, so that time and labor are saved, filter cloth and filter paper are avoided, and secondary pollution is avoided.

The invention simultaneously finishes two works of centralized liquid supply and hazardous waste reduction, saves the investment of production lines, saves the hazardous waste treatment cost by more than 90 percent, and can save a large amount of energy sources compared with the conventional equipment in operation.

The invention enhances the performance of the cooling liquid, improves the product precision, prolongs the cutter, greatly prolongs the service life of the cooling liquid and saves the cost for enterprises.

The invention utilizes the compressor to cool the cooling liquid, simultaneously leads out heat, improves the temperature of hot air, increases the evaporation area by utilizing the air supply box, has simple process and convenient manufacture, and saves a large amount of energy.

The elastic scraper plate is rotated out from the liquid inlet groove, the filter is attached to the elastic scraper plate to form a wet film, the wet film is dried by hot air along with movement, and the dried filter is scraped into a dried sludge groove by the groove when passing through the dried sludge groove.

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