阅读说明：本技术 流延机及加工工艺 (Casting machine and processing technology ) 是由 林兆伟 何佳 于 2021-09-06 设计创作，主要内容包括：本发明公开一种流延机及加工工艺,其中,流延机包括:支架；进料机构,安装于所述支架；所述进料机构用于输送基材；超声波吸尘机构,设置于所述进料机构的一侧；所述超声波吸尘机构用于吸附处于所述基材的灰尘；除静电机构,设置于所述超声波吸尘机构的一侧；所述除静电机构用于对所述基材进行防静电处理；流延机构,设置于所述超声波吸尘机构的一侧；所述流延机构用于朝向所述基材输出浆料,所述浆料附着于所述基材；干燥机构,设置于所述流延机构的一侧；所述干燥机构用于附着所述浆料后的所述基材进行干燥；收料机构,设置于所述干燥机构的一侧；所述收料机构用于收卷经干燥后的所述基材。(The invention discloses a casting machine and a processing technology, wherein the casting machine comprises a bracket; the feeding mechanism is arranged on the bracket; the feeding mechanism is used for conveying a base material; the ultrasonic dust collection mechanism is arranged on one side of the feeding mechanism; the ultrasonic dust collection mechanism is used for adsorbing dust on the base material; the static electricity removing mechanism is arranged on one side of the ultrasonic dust collection mechanism; the static removing mechanism is used for performing anti-static treatment on the base material; the casting mechanism is arranged on one side of the ultrasonic dust collection mechanism; the casting mechanism is used for outputting slurry towards the base material, and the slurry is attached to the base material; the drying mechanism is arranged on one side of the casting mechanism; the drying mechanism is used for drying the base material attached with the slurry; the material receiving mechanism is arranged on one side of the drying mechanism; the receiving agencies is used for rolling up after the drying the substrate.)

1. A casting machine, comprising:

a support;

the feeding mechanism is arranged on the bracket; the feeding mechanism is used for conveying a base material;

the ultrasonic dust collection mechanism is arranged on one side of the feeding mechanism; the ultrasonic dust collection mechanism is used for adsorbing dust on the base material;

the static electricity removing mechanism is arranged on one side of the ultrasonic dust collection mechanism; the static removing mechanism is used for performing anti-static treatment on the base material;

the casting mechanism is arranged on one side of the ultrasonic dust collection mechanism; the casting mechanism is used for outputting slurry towards the base material, and the slurry is attached to the base material;

the drying mechanism is arranged on one side of the casting mechanism; the drying mechanism is used for drying the base material attached with the slurry;

the material receiving mechanism is arranged on one side of the drying mechanism; the receiving agencies is used for rolling up after the drying the substrate.

2. The casting machine of claim 1, wherein said feed mechanism comprises a drive roll and a plurality of pull rolls, the drive roll being rotatably mounted to said frame; the driving roll sleeve is provided with a base material which is a coil stock and is conveyed towards the plurality of traction rolls.

3. The casting machine of claim 1, wherein the ultrasonic dust suction mechanism comprises a dust removal head and a dust removal host; the dust removal head is arranged on the bracket and outputs ultrasonic waves to the surface of the base material so as to diffuse dust on the base material; the dust removal host is used for absorbing the dust.

4. The casting machine of claim 1, wherein a negative pressure roller is arranged between the static electricity removing mechanism and the ultrasonic dust suction mechanism, and the negative pressure roller adsorbs the substrate in a negative pressure state and drives the substrate to be conveyed forwards.

5. The casting machine of claim 4, wherein an oscillating roller is disposed between the negative pressure roller and the ultrasonic cleaning mechanism, and is movably mounted to the frame and pulls the substrate to adjust the conveying speed of the substrate.

6. The casting machine of claim 1, wherein the casting mechanism is provided with an upper die head and a lower die head which are attached to each other; the upper die head and the lower die head are enclosed to form a slurry channel and a slurry gap; the slurry flows out from the slurry channel through the slurry gap and adheres to the base material.

7. The casting machine of claim 6, wherein a dust-binding roller 10 is disposed between the casting mechanism and the drying mechanism, the dust-binding roller 10 being rotatably mounted to the frame and pulling the substrate to adsorb dust on the substrate.

8. The casting machine of claim 1, wherein the drying mechanism comprises:

the oven body is provided with an accommodating cavity, and the accommodating cavity is used for accommodating the base material;

the ventilation pipeline is connected with the side wall of the oven main body and communicated with the accommodating cavity; the ventilation pipe is extended outwards from the side wall of the oven main body and bent at the top of the oven main body along the horizontal direction, and the air outlet end of the ventilation pipe extends along the horizontal direction.

9. The casting machine of claim 1, wherein the receiving mechanism comprises a receiving roller rotatably mounted to the frame and adapted to receive the substrate.

10. A process for the production of a casting machine according to any one of claims 1 to 9, comprising:

conveying the substrate along the feed mechanism;

performing ultrasonic dust collection on the base material;

performing static electricity removal treatment on the base material subjected to dust removal;

outputting, by the casting mechanism, a slurry toward the substrate, the slurry adhering to the substrate;

drying the base material to which the slurry is attached;

and rolling the dried base material.

Technical Field

The invention relates to the field of casting machines, in particular to a casting machine and a processing technology.

Background

The casting machine is used for carrying out slurry adhesion on a base material, wherein the casting machine is provided with a dust removal process, a static electricity removal process and a slurry adhesion process, in the prior art, the base material sequentially enters each clamp under the condition of manual conveying, the dust removal process, the static electricity removal process and the slurry adhesion process are sequentially carried out, manual connection is needed among the dust removal process, the static electricity removal process and the slurry adhesion process, and the working efficiency of the casting machine is low.

Disclosure of Invention

In order to solve the technical problems, the invention adopts the following technical scheme:

according to one aspect of the present invention, there is provided a casting machine comprising: a support; the feeding mechanism is arranged on the bracket; the feeding mechanism is used for conveying a base material; the ultrasonic dust collection mechanism is arranged on one side of the feeding mechanism; the ultrasonic dust collection mechanism is used for adsorbing dust on the base material; the static electricity removing mechanism is arranged on one side of the ultrasonic dust collection mechanism; the static removing mechanism is used for performing anti-static treatment on the base material; the casting mechanism is arranged on one side of the ultrasonic dust collection mechanism; the casting mechanism is used for outputting slurry towards the base material, and the slurry is attached to the base material; the drying mechanism is arranged on one side of the casting mechanism; the drying mechanism is used for drying the base material attached with the slurry; the material receiving mechanism is arranged on one side of the drying mechanism; the receiving agencies is used for rolling up after the drying the substrate.

Optionally, the feeding mechanism comprises a driving roller and a plurality of traction rollers, and the driving roller is rotatably mounted on the bracket; the driving roll sleeve is provided with a base material which is a coil stock and is conveyed towards the plurality of traction rolls.

Optionally, the ultrasonic dust collection mechanism comprises a dust collection head and a dust collection host; the dust removal head is arranged on the bracket and outputs ultrasonic waves to the surface of the base material so as to diffuse dust on the base material; the dust removal host is used for absorbing the dust.

Optionally, a negative pressure roller is arranged between the static electricity removing mechanism and the ultrasonic dust collecting mechanism, and the negative pressure roller adsorbs the base material in a negative pressure state and drives the base material to be conveyed forwards.

Optionally, a swing roller is disposed between the negative pressure roller and the ultrasonic dust suction mechanism, and the swing roller is movably mounted on the bracket and pulls the substrate to adjust the conveying speed of the substrate.

Optionally, the casting mechanism is provided with an upper die head and a lower die head which are attached to each other; the upper die head and the lower die head are enclosed to form a slurry channel and a slurry gap; the slurry flows out from the slurry channel through the slurry gap and adheres to the base material.

Optionally, a dust-binding roller 10 is disposed between the casting mechanism and the drying mechanism, and the dust-binding roller 10 is rotatably mounted on the support and pulls the substrate to adsorb dust on the substrate.

Optionally, the drying mechanism includes: the oven body is provided with an accommodating cavity, and the accommodating cavity is used for accommodating the base material; the ventilation pipeline is connected with the side wall of the oven main body and communicated with the accommodating cavity; the ventilation pipe is extended outwards from the side wall of the oven main body and bent at the top of the oven main body along the horizontal direction, and the air outlet end of the ventilation pipe extends along the horizontal direction.

Optionally, the material receiving mechanism includes a material receiving roller, and the material receiving roller is rotatably mounted on the bracket and used for recovering the substrate.

According to one aspect of the present invention, there is provided a processing method applied to the above casting machine, the processing method including: conveying the substrate along the feed mechanism; performing ultrasonic dust collection on the base material; performing static electricity removal treatment on the base material subjected to dust removal; outputting, by the casting mechanism, a slurry toward the substrate, the slurry adhering to the substrate; drying the base material to which the slurry is attached; and rolling the dried base material.

According to the technical scheme, the embodiment of the invention at least has the following advantages and positive effects:

in the casting machine and the processing technology provided by the embodiment of the invention, the feeding mechanism is arranged on the bracket; the feeding mechanism is used for conveying a base material; the ultrasonic dust collection mechanism is arranged on one side of the feeding mechanism; the ultrasonic dust collection mechanism is used for adsorbing dust on the base material; the static electricity removing mechanism is arranged on one side of the ultrasonic dust collection mechanism; the static removing mechanism is used for performing anti-static treatment on the base material; the casting mechanism is arranged on one side of the ultrasonic dust collection mechanism; the casting mechanism is used for outputting slurry towards the base material, and the slurry is attached to the base material; the drying mechanism is arranged on one side of the casting mechanism; the drying mechanism is used for drying the base material attached with the slurry; the receiving mechanism is arranged on one side of the drying mechanism; the receiving agencies is used for rolling up after the drying the substrate, realizes material loading process, dust removal process, static elimination process, thick liquids attach to process, the material receiving process of substrate in proper order through feed mechanism, ultrasonic wave dust absorption mechanism, static elimination mechanism, curtain coating mechanism drying mechanism and receiving agencies to go on in proper order in same casting machine, improve casting machine's work efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.

Fig. 1 is a schematic view of a casting machine according to the present invention;

fig. 2 is a flow chart of a processing process of the casting machine provided by the invention.

The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.

In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In addition, if there is a description of "first", "second", etc. in an embodiment of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" appearing throughout includes three juxtapositions, exemplified by "A and/or B" including either A or B or both A and B. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.

The casting machine is used for carrying out slurry adhesion on a base material, wherein the casting machine is provided with a dust removal process, a static electricity removal process and a slurry adhesion process, in the prior art, the base material sequentially enters each clamp under the condition of manual conveying, the dust removal process, the static electricity removal process and the slurry adhesion process are sequentially carried out, manual connection is needed among the dust removal process, the static electricity removal process and the slurry adhesion process, and the working efficiency of the casting machine is low.

Referring to fig. 1 and 2, the invention provides a casting machine, which comprises a support, a feeding mechanism 1, an ultrasonic dust collection mechanism 2, a static electricity removal mechanism 3, a casting mechanism 4, a drying mechanism 5 and a material receiving mechanism 6, wherein a base material is output by the feeding mechanism 1 and sequentially passes through the ultrasonic dust collection mechanism 2, the static electricity removal mechanism 3, the casting mechanism 4, the drying mechanism 5 and the material receiving mechanism 6, and the feeding mechanism 1, the ultrasonic dust collection mechanism 2, the static electricity removal mechanism 3, the casting mechanism 4, the drying mechanism 5 and the material receiving mechanism 6 sequentially realize a feeding process, a dust removal process, a static electricity removal process, a slurry adhesion process and a material receiving process of the base material, and are sequentially performed in the same casting machine, so that the working efficiency of the casting machine is improved.

Referring to fig. 1 and 2, a feeding mechanism 1 is mounted to the bracket; the feeding mechanism 1 is used for conveying a base material; the feeding mechanism 1 comprises a driving roller and a plurality of traction rollers, and the driving roller is rotatably arranged on the bracket; the driving roll sleeve is provided with a base material which is a coil stock and is conveyed towards the plurality of traction rolls. And the base material is dragged among the plurality of traction rollers and is driven to be conveyed forwards.

Referring to fig. 1 and 2, an ultrasonic dust suction mechanism 2 is disposed at one side of the feeding mechanism 1; the ultrasonic dust collection mechanism 2 is used for adsorbing dust on the base material; the ultrasonic dust collection mechanism 2 comprises a dust collection head and a dust collection host; the dust removal head is arranged on the bracket and outputs ultrasonic waves to the surface of the base material so as to diffuse dust on the base material; the dust removal host is used for absorbing the dust.

The dust removal head is arranged on the bracket and suspended above the base material. The end part of the dust removing head emits ultrasonic waves to the base material and vibrates dust on the base material, so that the dust is separated from the surface of the base material, and the surface of the base material cannot be damaged by the ultrasonic waves.

An ultrasonic wave generating source is arranged in the dust removing head, and ultrasonic waves are generated by the ultrasonic wave generating source; the dust removal head is movably arranged on the support and faces the base material to be close to the base material, so that the dust removal head removes dust on the surface of the base material in a short distance, and the dust removal effect is improved. Wherein, a gap is arranged between the dust removing head and the surface of the substrate, and the dust removing head does not directly contact the surface of the substrate.

The dust removal head is connected with a first air cylinder and a mounting plate; the mounting panel is connected respectively first cylinder with the dust removal head, and realize under the drive of first cylinder the lift of dust removal head in the direction of height, thereby realize the position control of dust removal head is convenient for adjust the relative position on dust removal head and substrate surface.

The dust removal host is arranged on one side of the dust removal head; the dust removal host computer is equipped with the adsorption head, and this adsorption head is used for adsorbing the dust that is in external environment to carry out the dust recovery, remove dust to the substrate through the dust removal head, be convenient for the dust that is in the substrate surface to the outdiffusion, and do not influence the surface of substrate, in addition, the adsorption head through the dust removal host computer adsorbs the dust that is in external environment, thereby realizes the dust removal of the operational environment of substrate and substrate, guarantees the operational environment's of substrate and substrate cleanliness factor.

The adsorption head is provided with an adsorption area, the adsorption area is provided with a plurality of adsorption holes which are mutually spaced, and the adsorption head adsorbs the external environment through the adsorption holes so as to collect dust in the external environment.

Referring to fig. 1 and 2, the static electricity removing mechanism 3 is disposed at one side of the ultrasonic dust collecting mechanism 2; the static removing mechanism 3 is used for performing anti-static treatment on the base material; the static removing mechanism 3 is arranged on the upper side of the base material and outputs anti-static ions outwards to eliminate static on the base material.

And a negative pressure roller 7 is arranged between the static electricity removing mechanism 3 and the ultrasonic dust collection mechanism 2, and the negative pressure roller 7 adsorbs the base material in a negative pressure state and drives the base material to convey forwards.

A swing roller 8 is arranged between the negative pressure roller 7 and the ultrasonic dust collection mechanism 2, and the swing roller 8 is movably arranged on the bracket and pulls the substrate so as to adjust the conveying speed of the substrate.

Referring to fig. 1 and 2, the casting mechanism 4 is disposed at one side of the ultrasonic dust suction mechanism 2; the casting mechanism 4 is used for outputting slurry towards the base material, and the slurry is attached to the base material;

the casting mechanism 4 is provided with an upper die head and a lower die head which are attached to each other; the upper die head and the lower die head are enclosed to form a slurry channel and a slurry gap; the slurry flows out from the slurry channel through the slurry gap and adheres to the base material.

The upper template is provided with a first template lip part outwards in a protruding way; first die lip portion is equipped with the arc surface of upwards extending, the arc surface of first die lip portion set up in the substrate dorsad one side of carry over pinch rolls, and with the substrate contact, so that the arc surface of first die lip portion does not influence the adhesion of thick liquids to the substrate under the condition of contact substrate.

The arc surface is positioned at the outer end part of the first die lip part and is in smooth transition upwards, so that the damage of the arc surface to the base material is avoided, and the guiding and the calibration of the conveying of the base material are facilitated.

The lower template is arranged on one side of the upper template and is attached to the upper template; a slurry channel and a slurry gap are formed between the lower template and the upper template in a surrounding manner; the slurry gap is communicated with the slurry channel and is used for the slurry to flow out, so that the slurry is convenient to attach to the substrate.

The lower template is provided with an arc-shaped die cavity; the upper template covers the arc die cavity and encloses to form the slurry channel. The side plate is connected with the upper template and the lower template; the side plate is provided with a feed inlet which is communicated with the slurry channel and the slurry gap through the slurry channel, so that the slurry sequentially passes through the feed inlet, the slurry channel and the slurry gap until being attached to the base material.

The lower template is provided with a second die lip portion protruding outwards, the second die lip portion is arranged opposite to the first die lip portion, and is provided with a slope inclining downwards.

First die lip with be connected with acid-resistant sticky tape between the second die lip to enclose and close and form the thick liquids clearance guarantees that thick liquids outwards adhere to the substrate along acid-resistant sticky tape and thick liquids clearance, improves thick liquids and to the attached uniformity and the attached effect of substrate.

Referring to fig. 1 and 2, a drying mechanism 5 is provided at one side of the casting mechanism 4; the drying mechanism 5 is used for drying the base material to which the slurry is attached;

drying mechanism 5 includes oven main part, ventilation pipeline, and ventilation pipeline sets up in one side of oven main part to make full use of oven main part's lateral part space, so that reduce drying mechanism 5's whole occupation space.

The oven main body is provided with a containing cavity used for containing the substrate, wherein the oven main body is provided with a heating pipeline which is communicated with the containing cavity and emits heat towards the containing cavity.

The oven main part is equipped with a plurality of ovens, and is a plurality of the oven piles up along vertical direction, and communicates the ventilation pipeline to a plurality of ovens are dried each substrate in vertical direction, and make full use of the space of vertical direction. Wherein, can communicate each other between a plurality of ovens to constitute the stoving passageway, so that dry to a plurality of substrates in step.

The ventilation pipeline is connected with the side wall of the oven main body and communicated with the containing cavity; the ventilation pipeline extends outwards from the side wall of the oven main body and is bent at the top of the oven main body along the horizontal direction, the air outlet end of the ventilation pipeline extends along the horizontal direction, the ventilation pipeline is prevented from protruding along the height direction, the overall occupied space of the drying mechanism 5 is reduced, the lateral space of the drying mechanism 5 is fully utilized by the ventilation pipeline, and the airflow flowing of the drying mechanism 5 is optimized.

The ventilation pipeline comprises a first pipeline, a second pipeline and a third pipeline which are communicated, wherein the first pipeline, the second pipeline and the third pipeline are communicated in sequence.

The first pipeline is communicated with the side wall of the oven main body and extends along the horizontal direction; the second pipeline is bent upwards from the end part of the first pipeline and extends along the height direction; the third pipeline extends from the end part of the second pipeline to the horizontal direction and is positioned at the upper side of the oven main body. The ventilation pipeline is formed by sequentially communicating the first pipeline, the second pipeline and the third pipeline.

The ventilation pipeline is convexly arranged on the left side or the right side of the oven main body and is enclosed to form a space for accommodating the heating pipeline, so that the heating pipeline fully utilizes the space enclosed by the ventilation pipeline. Wherein, the ventilation pipeline makes full use of the lateral space of the drying mechanism 5, optimizes the airflow flow of the drying mechanism 5.

The drying mechanism 5 is further provided with a fourth pipeline, the fourth pipeline is parallel to the first pipeline, and the fourth pipeline and the first pipeline are converged to the second pipeline by the side wall of the oven main body. Optionally, the fourth pipeline and the first pipeline are respectively located at two adjacent sides of the oven main body, so that the fourth pipeline and the first pipeline converge the second channel, and the air flow of the ventilation pipeline is increased.

Optionally, a dust-binding roller 10 is disposed between the casting mechanism 4 and the drying mechanism 5, and the dust-binding roller 10 is rotatably mounted on the support and pulls the substrate to adsorb dust on the substrate.

The material receiving mechanism 6 is arranged on one side of the drying mechanism 5; the material receiving mechanism 6 is used for receiving the dried base material. The receiving mechanism 6 comprises a receiving roller, the receiving roller is rotatably arranged on the support and used for recovering the base material.

In addition, a plurality of deviation rectifying mechanisms 9 and a plurality of tensioning mechanisms are arranged between the material receiving mechanism 6 and the feeding mechanism 1, the deviation rectifying mechanisms 9 are used for rectifying deviation of the base material, the tensioning mechanisms are used for tensioning the base material, and corresponding tensioning force detection is carried out through the tensioning force detection mechanism 9 a.

According to the technical scheme, the embodiment of the invention at least has the following advantages and positive effects:

in the casting machine of the embodiment of the invention, a feeding mechanism 1 is arranged on the bracket; the feeding mechanism 1 is used for conveying a base material; the ultrasonic dust collection mechanism 2 is arranged on one side of the feeding mechanism 1; the ultrasonic dust collection mechanism 2 is used for adsorbing dust on the base material; the static eliminating mechanism 3 is arranged on one side of the ultrasonic dust collection mechanism 2; the static removing mechanism 3 is used for performing anti-static treatment on the base material; the casting mechanism 4 is arranged on one side of the ultrasonic dust collection mechanism 2; the casting mechanism 4 is used for outputting slurry towards the base material, and the slurry is attached to the base material; the drying mechanism 5 is arranged on one side of the casting mechanism 4; the drying mechanism 5 is used for drying the base material to which the slurry is attached; the material receiving mechanism 6 is arranged on one side of the drying mechanism 5; receiving agencies 6 is used for the coiling through after the drying the substrate, through feed mechanism 1, ultrasonic dust absorption mechanism 2, destatic mechanism 3, 4 dry mechanism 5 of curtain coating mechanism and receiving agencies 6 realize the material loading process, the dust removal process, destatic process, thick liquids attach to the process, receive the material process of substrate in proper order to go on in proper order in same casting machine, improve casting machine's work efficiency.

According to one aspect of the present invention, there is provided a processing method applied to the above casting machine, the processing method including: conveying the substrate along the feeding mechanism 1; performing ultrasonic dust collection on the base material; performing static electricity removal treatment on the base material subjected to dust removal; outputting a slurry toward the base material by the casting mechanism 4, the slurry adhering to the base material; drying the base material to which the slurry is attached; and rolling the dried base material.

The above description is only an alternative embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.