阅读说明：本技术 用于3c产品的下料装置 (A unloader for 3C product ) 是由 杨杰 谢智寅 李风雷 张胜常 曹葵康 周明 于 2021-08-30 设计创作，主要内容包括：本发明提供一种用于3C产品的下料装置,该装置包括下料装置本体,下料装置本体包括传输机构、下料仓、第一搬运机构和第二搬运机构,传输机构用于传送料件,下料仓内用于堆叠料盘与空料盘,料盘内装载有料件,第一搬运机构用于将传输机构上传送的料件进行拾取并传送至下料仓内的料盘上,第二搬运机构用于将下料仓内的空料盘进行拾取并传送至料盘的上端,以使得空料盘堆叠于料盘的顶端；该下料装置利用传输机构将检测完成的料件传送至下料仓处,再利用第一搬运机构将传输机构上的料件搬运至料盘内,当料盘装满料件后利用第二搬运机构将空料盘搬运至料盘上进行堆叠,该方式不仅提高了下料仓的空间利用率,且提高了料件的下料效率。(The invention provides a blanking device for 3C products, which comprises a blanking device body, wherein the blanking device body comprises a transmission mechanism, a blanking bin, a first carrying mechanism and a second carrying mechanism, the transmission mechanism is used for transmitting materials, a material tray and an empty material tray are stacked in the blanking bin, the materials are loaded in the material tray, the first carrying mechanism is used for picking up the materials transmitted on the transmission mechanism and transmitting the materials to the material tray in the blanking bin, and the second carrying mechanism is used for picking up the empty material tray in the blanking bin and transmitting the empty material tray to the upper end of the material tray so that the empty material tray is stacked at the top end of the material tray; the blanking device utilizes the transmission mechanism to convey the detected material pieces to the blanking bin, then utilizes the first carrying mechanism to carry the material pieces on the transmission mechanism to the material tray, and utilizes the second carrying mechanism to carry the empty material tray to the material tray for stacking after the material tray is filled with the material pieces, so that the space utilization rate of the blanking bin is improved, and the blanking efficiency of the material pieces is improved.)

1. A blanking device for 3C products, comprising a blanking device body (4), said blanking device body (4) comprising:

a transport mechanism (41) for conveying the material (2);

the blanking bin (42) is used for stacking the material discs (21) and the empty material discs (21), and the material parts (2) are loaded in the material discs (21);

a first carrying mechanism (43) for picking up and transferring the material parts (2) transferred on the conveying mechanism (41) to the material tray (21) in the blanking bin (42);

and the second carrying mechanism is used for picking up the empty tray (21) in the blanking bin (42) and conveying the empty tray to the upper end of the tray (21) so that the empty tray (21) is stacked on the top end of the tray (21).

2. The blanking device for 3C products according to claim 1, wherein the blanking device body (4) further comprises a third handling mechanism for handling the piece (2) onto the transport mechanism (41), the third handling mechanism being located at one end of the transport mechanism (41).

3. The blanking device for 3C products according to claim 1 or 2, characterized in that the transport mechanism (41) comprises a first drive assembly, a first base, and a conveyor belt, the first drive assembly being fixedly mounted on the first base, the conveyor belt performing a conveying movement under the driving force of the first drive assembly to convey the material pieces (2) on the conveyor belt in the direction of the lower magazine (42).

4. The blanking device for 3C products according to claim 1, wherein the blanking bin (42) comprises a plurality of tray areas and at least one empty tray area (424), the tray areas are used for stacking the trays (21), the empty tray area (424) is used for stacking the empty trays (21), and when the tray (21) at the uppermost layer of the tray areas is filled with the parts (2), the empty tray (21) in the empty tray area (424) is picked up and conveyed to the tray areas by the second conveying mechanism.

5. The blanking device for 3C products according to claim 4, wherein the blanking bin (42) further comprises a second base (421) and a fixed support (422), the fixed support (422) is fixedly mounted on the second base (421), the first carrying mechanism (43) is mounted on the fixed support (422), and the panel area and the blank area (424) are located in the second base (421).

6. The blanking device for 3C products according to claim 5, wherein said first handling mechanism (43) comprises a first transfer module (432) and a first pick-up module (431), said first pick-up module (431) being mounted on said first transfer module (432), said first pick-up module (431) being adapted to pick up a piece (2) and to move into said lower magazine (42) under the transfer of said first transfer module (432).

7. The blanking device for 3C products according to claim 6, wherein the second handling mechanism comprises a second transfer module (441), the transfer direction of the first transfer module (432) is perpendicular to the transfer direction of the second transfer module (441), the second transfer module (441) is mounted on the first transfer module (432), the first pick-up module (431) is mounted on the second transfer module (441), and the second transfer module (441) and the first pick-up module (431) reciprocate between the transfer mechanism (41) and the lower silo (42) under the transfer of the first transfer module (432).

8. Blanking device for 3C products according to claim 6, wherein the first pick module (431) comprises a plurality of pick-up heads for sucking the parts (2) or the empty tray (21).

9. The blanking device for 3C products according to claim 1, wherein the blanking device body (4) comprises two lower bins (42), the two lower bins (42) are adjacently arranged, the conveying mechanism (41) is located between the two lower bins (42), and the first carrying mechanism (43) picks up the material pieces (2) on the conveying mechanism (41) and respectively conveys the material pieces into the two lower bins (42).

10. Blanking device for a 3C product according to claim 5, wherein the blanking device body (4) further comprises a lifting mechanism (45), the lifting mechanism (45) is arranged on the material disc area and the empty disc area (424), the lifting mechanism (45) comprises a second driving assembly (453), a first sliding rail (451), a first sliding block (452) and a tray (454), the second driving component (453) and the first slide rail (451) are fixedly arranged on the second base (421), the first slide rail (451) is connected with a first slide block (452) in a sliding way, the first slide block (452) is fixedly connected with a tray (454), the tray (454) is supported at the lowest end of the stacked plurality of trays (21), and the plurality of trays (21) move upwards or downwards along with the tray (454) under the driving force of the second driving component (453).

Technical Field

The invention relates to the field of 3C product detection, in particular to a blanking device for 3C products.

Background

The 3C product is a combination of a Computer (Computer), a Communication (Communication) product and a Consumer Electronics product (Consumer Electronics), and is also called an "information appliance". With the increasing demand of people on 3C products, the precision requirement of 3C products in the production process is also increasing, for example: provided is a mobile phone. The size of the components of a common 3C product is small, and a plurality of components need to be loaded on the loading tray simultaneously in the loading and unloading process, so that the loading and unloading efficiency is improved. In the blanking process, after the material tray is full, an empty material tray is added generally in a manual or semi-automatic mode, and the blanking efficiency of the material tray is seriously influenced.

Disclosure of Invention

In view of this, the invention provides a blanking device for 3C products, which utilizes a second carrying mechanism to realize automatic addition of empty trays, and improves blanking efficiency of material parts.

In order to solve the technical problems, the invention adopts the following technical scheme:

the blanking device for 3C products comprises a blanking device body, wherein the blanking device body comprises:

the conveying mechanism is used for conveying the material piece;

the blanking bin is used for stacking a material tray and an empty material tray, and the material tray is loaded with the material parts;

the first carrying mechanism is used for picking up the material pieces conveyed by the conveying mechanism and conveying the material pieces to the material tray in the blanking bin;

and the second carrying mechanism is used for picking up the empty trays in the blanking bin and conveying the empty trays to the upper end of the trays so that the empty trays are stacked at the top end of the trays.

Preferably, the blanking device body further comprises a third carrying mechanism, the third carrying mechanism is used for carrying the material piece to the conveying mechanism, and the third carrying mechanism is located at one end of the conveying mechanism.

Preferably, the conveying mechanism comprises a first driving assembly, a first base platform and a conveying belt, the first driving assembly is fixedly mounted on the first base platform, and the conveying belt carries out conveying movement under the driving force of the first driving assembly so as to convey the material parts on the conveying belt to the lower bin direction.

Preferably, the feed bin includes a plurality of material disk regions and at least one empty disk region down, the material disk region is used for piling up the charging tray, empty disk region is used for piling up empty charging tray works as the superiors of material disk region the charging tray is filled with behind the material part under the effect of second handling mechanism will in the empty disk region empty charging tray pick up and convey to material disk region.

Preferably, the blanking bin further comprises a second base platform and a fixed support, the fixed support is fixedly mounted on the second base platform, the first carrying mechanism is mounted on the fixed support, and the material tray area and the empty tray area are located in the second base platform.

Preferably, the first carrying mechanism comprises a first conveying module and a first picking module, the first picking module is mounted on the first conveying module, and the first picking module is used for picking up the material piece and moving the material piece into the lower bin under the conveying of the first conveying module.

Preferably, the second carrying mechanism includes a second conveying module, a conveying direction of the first conveying module is perpendicular to a conveying direction of the second conveying module, the second conveying module is mounted on the first conveying module, the first picking module is mounted on the second conveying module, and the second conveying module and the first picking module reciprocate between the conveying mechanism and the lower bin under the conveying of the first conveying module.

Preferably, the first picking module comprises a plurality of picking head assemblies, and the picking head assemblies are used for adsorbing the material pieces or the empty trays.

Preferably, the unloader body includes two lower feed bins, two the feed bins are adjacent to each other, just transport mechanism is located two between the feed bins, first handling mechanism will on the transport mechanism the material piece is picked up and is conveyed respectively to two in the feed bin.

Preferably, the unloader body still includes elevating system, elevating system install in panel area and empty panel area, elevating system includes second drive assembly, first slide rail, first slider and tray, second drive assembly with first slide rail fixed mounting in on the second base station, first slide rail and first slider sliding connection, first slider and tray fixed connection, the tray bearing is in a plurality of piling up the least significant end of charging tray, a plurality of the charging tray is in follow under second drive assembly's the drive power the tray carries out upward movement or downstream.

The technical scheme of the invention at least has one of the following beneficial effects:

according to the blanking device for the 3C product, disclosed by the invention, the detected material pieces are conveyed to the blanking bin by using the conveying mechanism, the material pieces on the conveying mechanism are conveyed into the material disc by using the first conveying mechanism, and the empty material discs are conveyed to the material disc for stacking by using the second conveying mechanism after the material disc is filled with the material pieces.

Drawings

FIG. 1 is a top view of the overall structure of an embodiment of the present invention;

FIG. 2 is a schematic partial structure diagram according to an embodiment of the present invention;

FIG. 3 is an enlarged view taken at A in FIG. 2;

FIG. 4 is a schematic structural diagram of a blanking bin and a second carrying mechanism according to an embodiment of the present invention;

fig. 5 is a schematic structural diagram of the lifting mechanism in the embodiment of the invention.

Reference numerals:

4. a blanking device body; 41. a transport mechanism; 42. discharging a bin; 421. a second base station; 422. fixing a bracket; 423. a first panel area; 424. an empty disc area; 425. a second panel area; 43. a first carrying mechanism; 431. a first pick-up module; 4311. a cylinder drive assembly; 4312. a suction head; 432. a first transmission module; 441. a second transmission module; 442. a third transmission module; 443. a second pick-up module; 45. a lifting mechanism; 451. a first slide rail; 452. a first slider; 453. a second drive assembly; 454. a tray; 21. a material tray; 2. and (5) material parts.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the invention, are within the scope of the invention.

The embodiment of the invention provides a blanking device for 3C products, which not only realizes automatic blanking of material pieces, but also realizes automatic stacking of material discs in a blanking bin 42, the detected material pieces are conveyed to the blanking bin 42 by using a conveying mechanism 41, the material pieces on the conveying mechanism 41 are conveyed to the material discs by using a first conveying mechanism 43, and empty material discs are conveyed to the material discs 21 to be stacked by using a second conveying mechanism after the material discs are filled with the material pieces.

First, referring to the drawings, a blanking device for 3C products according to an embodiment of the present invention is specifically described, as shown in fig. 1, the blanking device for 3C products according to an embodiment of the present invention includes a blanking device body 4, the blanking device body 4 includes a conveying mechanism 41, a blanking bin 42, a first carrying mechanism 43, and a second carrying mechanism, where the conveying mechanism 41 is used to convey material pieces, the blanking bin 42 is used to stack a material tray 21 filled with the material pieces 2 and empty material trays, the first carrying mechanism 43 is used to pick up and carry the material pieces conveyed by the conveying mechanism 41 to the material tray in the blanking bin 42, and the second carrying mechanism is used to pick up and carry the empty material trays in the blanking bin 42 to the upper ends of the material trays, so that the empty material trays are stacked on the top ends of the material trays.

That is, the transfer mechanism 41 transfers the parts to the lower magazine 42, and the first handling mechanism 43 picks up and transfers the parts transferred on the transfer mechanism 41 to the trays stacked in the lower magazine 42. When the material tray is full of the material parts, the second carrying mechanism is used for picking up and conveying the empty material trays stacked in the blanking bin 42 to the material tray full of the material parts, so that the first carrying mechanism 43 continuously picks up and places the material parts 2 on the conveying mechanism 41 on the material tray 21. The empty material trays in the blanking bin 42 are picked up and conveyed to the material trays by the second conveying mechanism, so that the empty material trays are automatically increased, and the blanking efficiency of the material parts is improved.

In an embodiment, the blanking device body 4 further includes a third carrying mechanism for carrying the material to the conveying mechanism 41, and the third carrying mechanism is located at one end of the conveying mechanism 41. The third carrying mechanism picks up the detected material pieces and conveys the material pieces to the conveying mechanism 41, the third carrying mechanism is located at one end of the conveying mechanism 41, and the lower bin 42 is located at the other end of the conveying mechanism 41. The third handling mechanism is preferably a linear module, alternatively a robot, although not limited thereto.

In one embodiment, the conveying mechanism 41 includes a first driving assembly, a first base, and a conveying belt, the first driving assembly is fixedly mounted on the first base, and the conveying belt performs a conveying motion under a driving force of the first driving assembly, so as to convey the material on the conveying belt to the lower bin 42. The first drive assembly is preferably, but not limited to, an electric motor. That is, the work piece is conveyed in the X-axis direction in the coordinate system as shown in fig. 2 following the conveying belt under the driving force of the first driving assembly.

In one embodiment, as shown in fig. 4, the lower bin 42 includes a plurality of tray areas for stacking trays and at least one empty tray area for stacking empty trays, and when the tray on the uppermost layer of the tray area is filled with material pieces, the empty tray in the empty tray area is picked up and transferred to the tray area by the second carrying mechanism. Fig. 4 includes an empty tray area 424, the tray area includes a first tray area 423 and a second tray area 425, and the empty tray area 424 is not limited to a position in the lower bin 42. Of course, the number of the panels may be increased or decreased adaptively according to the length of the conveying mechanism 41, and the embodiment of the present invention is not limited thereto.

Further, the blanking bin 42 includes a second base 421 and a fixing support 422, the fixing support 422 is fixedly mounted on the second base 421, the first conveying mechanism 43 is mounted on the fixing support 422, and the material tray area and the empty tray area are located in the second base 421. That is, the first conveying mechanism 43 picks up the parts on the transfer mechanism 41 and places the parts in the tray from above the tray.

In an embodiment, as shown in fig. 5, the blanking device body 4 further includes a lifting mechanism 45, the lifting mechanism 45 is installed in the tray area and the empty tray area, the lifting mechanism 45 includes a second driving component 453, a first slide rail 451, a first slider 452 and a tray 454, the second driving component 453 and the first slide rail 451 are fixedly installed on the second base 421, the first slide rail 451 is slidably connected with the first slider 452, the first slider 452 is fixedly connected with the tray 454, the tray 454 is supported at the lowest end of the stacked plurality of trays, and the plurality of trays move up or down along with the tray 454 under the driving force of the second driving component 453. The stacked material tray is lifted by the lifting mechanism 45 so that the first carrying mechanism 43 can place the picked material parts in the material tray.

That is, the elevation mechanism 45 supports the tray on which the material is placed at a position that matches the position of the first conveyance mechanism 43, thereby improving the positional accuracy of the material placed in the tray by the first conveyance mechanism 43. Namely, the stacked material trays are moved along the Z-axis direction in the coordinate system shown in fig. 2 by the lifting mechanism 45 to lift the uppermost material tray to a preset height, so that the first carrying mechanism 43 can place the material pieces therein.

The lifting mechanism 45 in the empty tray area is also based on the same principle, and after the empty tray on the uppermost layer is taken away, the remaining empty trays are lifted by a certain height by the lifting mechanism 45, so that the second carrying mechanism is convenient for picking up the next empty tray.

In an embodiment, the first transporting mechanism 43 includes a first transferring module 432 and a first picking module 431, the first picking module 431 is mounted on the first transferring module 432, and the first picking module 431 is used for picking up the material and moving into the blanking bin 42 under the transfer of the first transferring module 432. The direction in which the first transfer module 432 is transferred is perpendicular to the direction in which the transfer mechanism 41 is transferred. The first transferring module 432 is preferably a linear motor module, but not limited to a linear motor module, the linear motor module is fixedly mounted on the fixing support 422, and the first picking module 431 picks up the material on the transferring mechanism 41 and reciprocates along a direction perpendicular to the transferring direction of the transferring mechanism 41 under the driving of the linear motor module to place the material on the tray in the lower bin 42.

It should be noted that: the data of the first conveying mechanism 43 is set according to the area of the specific blanking bin 42, that is, when the blanking bin 42 is large, a plurality of first conveying mechanisms 43 can be simultaneously installed to simultaneously pick up and convey the material pieces on the conveying mechanism 41.

In one embodiment, as shown in fig. 3, the second conveying mechanism includes a second conveying module 441, a conveying direction of the first conveying module 432 is perpendicular to a conveying direction of the second conveying module 441, the second conveying module 441 is mounted on the first conveying module 432, the first picking module 431 is mounted on the second conveying module 441, and the second conveying module 441 and the first picking module 431 reciprocate between the conveying mechanism 41 and the blanking bin 42 under the conveying of the first conveying module 432.

That is, the first transfer module 432 transfers the second transfer module 441 and the first picking module 431 to reciprocate along the Y-axis direction in the coordinate system as shown in fig. 2, so that the first picking module 431 picks up and transfers the parts on the transfer mechanism 41 to the lower bin 42, and the second transfer module 441 can be used to pick up and transfer the empty trays in the empty tray area to the tray area when in the lower bin 42. It should be understood that: the first transferring module 432 and the second transferring module 441 share one first picking module 431, and the first picking module 431 can pick up the parts or the empty trays.

Further, the first picking module 431 includes a plurality of picking head assemblies for sucking the parts or the empty trays. As shown in FIG. 3, each pick-up head assembly includes a plurality of suction heads 4312, and the suction heads 4312 suck the parts or empty trays by using vacuum. Each pick-up head component adsorbs a material piece, and a plurality of pick-up heads are simultaneously adsorbed on an empty tray, namely, a plurality of pick-up head components can simultaneously adsorb a plurality of material pieces. Of course, the number of pick-up head assemblies and the number of tips 4312 are set according to the specific tray and material configuration, such as: when the area of the material piece is small or the weight is light, one suction head 4312 is completed.

Further, the pick-up head assembly further comprises a cylinder driving assembly 4311, the cylinder driving assembly 4311 is connected with the suction head 4312, the pick-up head assembly moves to the upper side of the material under the transmission of the first transmission module 432, and the suction head 4312 is sucked on the material under the driving of the cylinder driving assembly 4311. The suction head 4312 in the embodiment of the present invention is preferably vacuum-sucked, but not limited thereto, and the pick-up head assembly can pick up the material piece or the material tray by clamping.

Alternatively, as shown in fig. 4, the second carrying mechanism further includes a second picking module 443 and a third transferring module 442, the third transferring module 442 is mounted on the cross beam of the fixed bracket 422, and the second picking module 443 is mounted on the third transferring module 442.

That is, the first conveying mechanism 43 in this embodiment is only used for picking up and conveying the parts on the conveying mechanism 41 into the tray, and the second picking module 443 and the third conveying module 442 are used for picking up and conveying the empty trays in the empty tray area into the tray area. In addition, the second transferring module 441 is installed on the first transferring module 432, and the second transferring module 441 can increase the placing range of the first picking module 431 for placing the material pieces in the tray.

It should be noted that: the second picking module 443 in this embodiment is only used for picking up empty trays, and the first picking module 431 is only used for picking up parts, so the picking head assemblies of the first picking module 431 and the second picking module 443 are different, and compared with the previous embodiment in which the first picking module 431 and the second picking module 443 share the same picking head assembly, the picking head assemblies of the first picking module 431 and the second picking module 443 in this embodiment have higher picking accuracy and picking stability.

It should be noted that the second picking module 443 and the first picking module 431 may adopt a vacuum suction method or a clamping method, and the embodiment of the present invention is not limited thereto.

In an embodiment, the blanking device body 4 includes two blanking bins 42, the two blanking bins 42 are disposed adjacent to each other, the conveying mechanism 41 is located between the two blanking bins 42, and the first carrying mechanism 43 picks up the material pieces on the conveying mechanism 41 and respectively conveys the material pieces into the two blanking bins 42. As shown in fig. 1 and fig. 2, the two discharging bins 42 are respectively located at two sides of the conveying mechanism 41, and the two discharging bins 42 can simultaneously perform discharging operation on the material on the conveying mechanism 41, so that the storage capacity of the discharging bins 42 is increased, and the discharging efficiency is improved.

While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.