阅读说明：本技术 一种羽绒球的制备装置及方法 (Preparation device and method of down balls ) 是由 吴昆明 张远得 张传贵 刘祥祥 于 2021-08-23 设计创作，主要内容包括：本发明属于羽绒球制备技术领域,具体涉及一种羽绒球的制备装置及方法,包括从上至下依次连通的前处理仓、弧形导流仓、羽绒压实仓、储绒仓；所述羽绒压实仓包括竖向布置且与所述弧形导流仓连通的套管,所述套管自上而下依次活动套设有上球型模具和下球型模具,上球型模具包括通过连接轴连接的外环套和内环套,外环套设于套管外侧；本发明较传统制备方法减少人工的操作,降低劳动强度,整个装置结构简单,操作方便,使用灵活,拆装方便,便于日后清理维护,且省时省力,便于行业内推广使用,并从根本上解决羽绒球加工设备智能化程度低所带来的羽绒球制备效率低、装置寿命低等问题。(The invention belongs to the technical field of down ball preparation, and particularly relates to a device and a method for preparing down balls, which comprises a pretreatment bin, an arc-shaped flow guide bin, a down compacting bin and a down storage bin which are sequentially communicated from top to bottom; the down compaction bin comprises sleeves which are vertically arranged and communicated with the arc-shaped diversion bin, an upper spherical mold and a lower spherical mold are sequentially movably sleeved on the sleeves from top to bottom, the upper spherical mold comprises an outer ring sleeve and an inner ring sleeve which are connected through a connecting shaft, and the outer ring sleeve is sleeved on the outer side of the sleeve; compared with the traditional preparation method, the invention reduces manual operation and labor intensity, has the advantages of simple structure, convenient operation, flexible use, convenient assembly and disassembly, convenient cleaning and maintenance in the future, time and labor saving, convenient popularization and use in industry and fundamentally solves the problems of low preparation efficiency, low service life and the like of the badminton processing equipment caused by low intelligent degree.)

1. A preparation facilities of badminton, its characterized in that: comprises a pretreatment bin (1), an arc-shaped diversion bin (2), a down compaction bin (3) and a down storage bin (4) which are sequentially communicated from top to bottom;

the down feather compacting bin (3) comprises a sleeve (7) which is vertically arranged and communicated with the arc-shaped diversion bin (2), the sleeve (7) is sequentially and movably sleeved with an upper spherical mold (8) and a lower spherical mold (13) from top to bottom, the upper spherical mold (8) comprises an outer ring sleeve (81) and an inner ring sleeve (83) which are connected through a connecting shaft (82), the outer ring sleeve (81) is arranged on the outer side of the sleeve (7), the inner ring sleeve (83) is arranged on the inner side of the sleeve (7), and a vertical groove matched with the connecting shaft (82) to move up and down is formed in the side wall of the sleeve (7);

the inner ring sleeve (83) comprises a compaction component (831), the lower end face of the compaction component (831) is elastically connected with an upper bottom plate (833), a plurality of upper spherical grooves (834) are uniformly arranged on the lower end face of the upper bottom plate (833), air holes (835) are formed in the centers of the upper spherical grooves (834), the lower spherical mold (13) comprises a lower bottom plate (121) arranged on the lower end face of the lower spherical mold, and a lower spherical groove (122) is formed in the upper end face of the lower bottom plate (121);

the positions of the upper spherical grooves (834) correspond to the positions of the lower spherical grooves (122) one by one;

the middle part of the arc-shaped diversion bin (2) is provided with an air cylinder (9), and the output end of the air cylinder (9) is detachably connected with the side edge of the upper spherical mold (8) through a T-shaped connecting piece (10).

2. The apparatus for preparing a badminton ball according to claim 1, wherein: be equipped with eiderdown stirring subassembly (6) in arc water conservancy diversion storehouse (2), eiderdown stirring subassembly (6) are located electrothermal tube (62) on puddler (61) including puddler (61) and cover, arc water conservancy diversion storehouse (2) lateral wall is equipped with fan (12) air-dried to the eiderdown.

3. The apparatus for preparing a badminton ball according to claim 1, wherein: the arc-shaped flow guide bin (2) is provided with two channels for down to pass through, and the number of the sleeves (7) is two corresponding to the number of the sleeves.

4. The apparatus for preparing a badminton ball according to claim 1, wherein: the lower terminal surface of the output of cylinder (9) is equipped with suction fan (11), just suction fan (11) are located in T type connecting piece (10), the output of suction fan (11) pass through the trachea with air pocket (835) intercommunication.

5. The apparatus for preparing a badminton ball according to claim 1, wherein: the side wall of the pretreatment bin (1) is provided with an alkaline water storage tank (5).

6. A method for preparing a badminton ball by using the preparation device according to any one of claims 1 to 5, comprising the steps of:

step one, pretreatment: pretreating the down feather in a pretreatment bin (1), soaking the down feather for 2 hours by using alkaline water, and discharging the alkaline water after soaking;

step two, heating and air drying: the down feather treated by the alkaline water enters the arc-shaped diversion bin (2), and meanwhile, the electrical equipment in the arc-shaped diversion bin (2) is electrified to heat and air-dry the down feather for 3 hours;

step three, compacting and shaping: enabling the down feather to enter the sleeve (7), starting the air cylinder (9), performing air suction treatment on the down feather, moving the upper spherical mold (8) downwards, and pressing the upper spherical mold and the lower spherical mold (13) to obtain down feather balls;

step four, velvet storage: the shaped down balls enter a down storage bin (4), and then moisture absorption and sweat releasing auxiliary agents are sprayed on the down balls and are placed at 60 ℃ for drying, so that the preparation of the down balls is completed.

Technical Field

The invention belongs to the technical field of preparation of down balls, and particularly relates to a preparation device and method of a down ball.

Background

The down feather is grown on the abdomen of the goose and the duck, is in a reed-flower-shaped down feather and is in a sheet shape, the down feather is called as a feather, the down feather is an animal protein fiber, ten million triangular fine air holes are densely distributed on the down feather ball-shaped fiber, the down feather can contract and expand along with temperature change to generate a temperature adjusting function, the down feather can absorb hot air emitted and flowing by a human body and isolate the invasion of external cold air, and the down feather is higher than silk, cotton and other heat-insulating materials by one grade through detection of filling power, for example, ninety duck down feather which is fluffy at four hundred fifty degrees of the lowest standard is fluffy better than silk and cotton, so the down feather is only used as a heat-insulating material, and the economic value of the down feather is far higher than that of other heat-insulating materials.

In the existing down garment manufacturing process, down balls are commonly used, the effect of finished products manufactured by a down hot-pressing and shaping device in the down ball manufacturing process is not good, the temperature of an upper pressing plate and a lower pressing plate is not well detected and adjusted, the down ball manufacturing process does not have the automatic pressurization function, a manual mode is generally adopted, the labor is more wasted, the good buffering and shock absorption effects are not achieved, the down is easily damaged, and trouble is brought to a user.

Disclosure of Invention

The invention aims to provide a device and a method for preparing a badminton, which solve the problems of low preparation efficiency, short service life and the like of the badminton caused by low intelligence degree of the existing badminton processing equipment.

The invention realizes the purpose through the following technical scheme:

a preparation device of a down ball comprises a pretreatment bin, an arc-shaped flow guide bin, a down compaction bin and a down storage bin which are sequentially communicated from top to bottom;

the down compaction bin comprises sleeves which are vertically arranged and communicated with the arc-shaped diversion bin, an upper spherical mold and a lower spherical mold are sequentially movably sleeved on the sleeves from top to bottom, the upper spherical mold comprises an outer ring sleeve and an inner ring sleeve which are connected through a connecting shaft, the outer ring sleeve is sleeved on the outer side of the sleeve, the inner ring sleeve is sleeved on the inner side of the sleeve, and the side wall of the sleeve is provided with a vertical groove which is matched with the connecting shaft to move up and down;

the inner ring sleeve comprises a compaction assembly, the lower end face of the compaction assembly is elastically connected with an upper bottom plate, a plurality of upper spherical grooves are uniformly arranged on the lower end face of the upper bottom plate, an air hole is formed in the center of each upper spherical groove, the lower spherical mold comprises a lower bottom plate arranged on the lower end face of the lower spherical mold, and the upper end face of the lower bottom plate is provided with a lower spherical groove;

the positions of the upper spherical grooves and the lower spherical grooves correspond to each other one by one;

the middle part of the arc-shaped diversion bin is provided with an air cylinder, and the output end of the air cylinder is detachably connected with the side edge of the upper spherical mold through a T-shaped connecting piece.

The down feather stirring device is characterized in that a down feather stirring assembly is arranged in the arc-shaped flow guide bin, the down feather stirring assembly comprises a stirring rod and an electric heating tube sleeved on the stirring rod, and a fan for air drying down feathers is arranged on the outer side wall of the arc-shaped flow guide bin.

The further improvement is that the arc-shaped diversion bin is provided with two channels for down to pass through, and the number of the sleeves is two corresponding to the number of the sleeves.

The improved structure is characterized in that a suction fan is arranged on the lower end face of the output end of the air cylinder, the suction fan is arranged in the T-shaped connecting piece, and the output end of the suction fan is communicated with the air hole through an air pipe.

The further improvement lies in that the side wall of the pretreatment bin is provided with an alkaline water storage tank.

A method of making a badminton ball comprising the steps of:

step one, pretreatment: pretreating the down feather in a pretreatment bin, soaking the down feather for 2 hours by using alkaline water, and discharging the alkaline water after soaking;

step two, heating and air drying: the down feather treated by the alkaline water enters the arc-shaped diversion bin, and meanwhile, the electrical equipment in the arc-shaped diversion bin is electrified to heat and air-dry the down feather for 3 hours;

step three, compacting and shaping: enabling down feather to enter the sleeve, starting the air cylinder, simultaneously performing air suction treatment on the down feather, moving the upper spherical mold downwards, and pressing the upper spherical mold and the lower spherical mold to obtain down feather balls;

step four, velvet storage: and (3) allowing the shaped down balls to enter a down storage bin, spraying a moisture absorption and sweat releasing auxiliary agent on the down balls, and drying at 60 ℃ to finish the preparation of the down balls.

The invention has the beneficial effects that:

1) according to the down ball processing method, the down to be processed is pretreated before the down ball is prepared, so that the down is more fluffy and softer, the down ball subjected to compaction and shaping has a good forming effect and high down utilization rate, and meanwhile, the down ball is not damaged in the down ball manufacturing process due to a certain buffering and damping effect in the sleeve;

2) compared with the traditional preparation method, the invention reduces manual operation and labor intensity, has the advantages of simple structure, convenient operation, flexible use, convenient assembly and disassembly, convenient cleaning and maintenance in the future, time and labor saving, convenient popularization and use in industry and fundamentally solves the problems of low preparation efficiency, low service life and the like of the badminton processing equipment caused by low intelligent degree.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an enlarged schematic view of the stirring assembly of the present invention;

FIG. 3 is a schematic view of an enlarged top view of the upper ball-type mold of the present invention;

FIG. 4 is an enlarged schematic view of the compaction assembly of the invention;

FIG. 5 is a bottom view of the upper ball-type mold of the present invention;

fig. 6 is a bottom view of the lower ball-type mold of the present invention.

In the figure: 1. a pretreatment bin; 2. an arc-shaped diversion bin; 3. compacting the bin; 4. a fluff storage bin; 5. an alkaline water storage tank; 6. a stirring assembly; 7. a sleeve; 8. feeding a spherical mold; 9. a cylinder; 10. a T-shaped connector; 11. a suction fan; 12. a fan; 13. a spherical mold is arranged; 61. a stirring rod; 62. an electric heating tube; 81. an outer ring sleeve; 82. a connecting shaft; 83. an inner ring sleeve; 831. compacting the assembly; 832. a tension spring; 833. an upper base plate; 834. a ball-shaped groove is arranged; 835. air holes; 121. a lower base plate; 122. a lower ball-shaped groove.

Detailed Description

The present application will now be described in further detail with reference to the drawings, it should be noted that the following detailed description is given for illustrative purposes only and is not to be construed as limiting the scope of the present application, as those skilled in the art will be able to make numerous insubstantial modifications and adaptations to the present application based on the above disclosure.

Example 1

As shown in fig. 1-6, a device for preparing a down ball comprises a pretreatment bin 1, an arc-shaped diversion bin 2, a down compacting bin 3 and a down storage bin 4 which are sequentially communicated from top to bottom;

the down feather compacting bin 3 comprises a sleeve 7 which is vertically arranged and is communicated with the arc-shaped diversion bin 2, the sleeve 7 is sequentially and movably sleeved with an upper spherical mold 8 and a lower spherical mold 13 from top to bottom, the upper spherical mold 8 comprises an outer annular sleeve 81 and an inner annular sleeve 83 which are connected through a connecting shaft 82, the outer annular sleeve 81 is arranged on the outer side of the sleeve 7, the inner annular sleeve 83 is arranged on the inner side of the sleeve 7, and the side wall of the sleeve 7 is provided with a vertical groove which is matched with the connecting shaft 82 to move up and down;

it should be noted that, during the compaction and setting process of the down to be processed in the casing 7, the vertical groove does not block the down due to its small width, and even if a small amount of down exists, the small amount of down does not affect the whole compaction and setting process during the movement of the connecting shaft 82.

In addition, the outer ring sleeve 81 and the inner ring sleeve 83 are connected through the connecting shaft 82, the connecting shaft 82 and the inner ring sleeve 83 are in rotating connection, and before compaction and shaping operations, workers can put down feather to be processed into the sleeve 7 by rotating the inner ring sleeve 83.

The inner ring sleeve 83 comprises a compaction component 831, the lower end surface of the compaction component 831 is elastically connected with an upper bottom plate 833, a plurality of upper spherical grooves 834 are uniformly arranged on the lower end surface of the upper bottom plate 833, an air hole 835 is formed in the center of each upper spherical groove 834, the lower spherical mold 13 comprises a lower bottom plate 121 arranged on the lower end surface of the lower spherical mold, and the upper end surface of the lower bottom plate 121 is provided with a lower spherical groove 122;

a plurality of telescopic springs 832 are arranged between the vertical direction of the compacting component 831 and the upper bottom plate 833, so that the down feather can be effectively prevented from being damaged by the upper spherical groove 834 and the lower spherical groove 122 during pressing and shaping.

The positions of the upper spherical grooves 834 correspond to the positions of the lower spherical grooves 122 one by one;

the middle part of the arc-shaped diversion storehouse 2 is provided with a cylinder 9, and the output end of the cylinder 9 is detachably connected with the side edge of the upper spherical mold 8 through a T-shaped connecting piece 10.

Specifically, be equipped with eiderdown stirring subassembly 6 in the arc water conservancy diversion storehouse 2, eiderdown stirring subassembly 6 includes puddler 61 and the electrothermal tube 62 of cover on locating puddler 61, and 2 lateral walls in arc water conservancy diversion storehouse are equipped with air-dried fan 12 to the eiderdown.

It should be noted that the air holes 835 are nested with a filter screen to prevent the down to be processed from blocking the air pipe.

Specifically, the arc-shaped flow guide bin 2 is provided with two channels for down to pass through, and the number of the sleeves 7 is two corresponding to that of the down, so that the preparation efficiency of the down ball can be improved.

Specifically, a suction fan 11 is arranged on the lower end face of the output end of the air cylinder 9, the suction fan 11 is arranged in the T-shaped connecting piece 10, the output end of the suction fan 11 is communicated with the air hole 835 through an air pipe, and the air pipe is a soft air pipe.

The specific process of compacting and shaping comprises the following steps: the down feather enters the sleeve 7, the air cylinder 9 is started, the suction fan 11 works, and the down feather is adsorbed through the air holes 835, so that the down feather is more favorable for forming a ball shape through adsorption, and the air cylinder 9 drives the upper ball-shaped die 8 to move downwards and press the down feather with the lower ball-shaped die 13 to obtain a down feather ball.

Specifically, the side wall of the pretreatment bin 1 is provided with an alkaline water storage tank 5.

A method of making a badminton ball comprising the steps of:

step one, pretreatment: pretreating the down feather in a pretreatment bin 1, soaking the down feather for 2 hours by using alkaline water, and discharging the alkaline water after soaking;

the alkaline water soaking can make the down feather to be processed rapidly expand and soften the fiber.

Step two, heating and air drying: the down feather treated by the alkaline water enters the arc-shaped flow guide bin 2, meanwhile, electrical equipment in the arc-shaped flow guide bin 2 is electrified to heat and air-dry the down feather, the treatment time is 3 hours, specifically, the down feather is stirred and processed by the stirring rod 61, meanwhile, the down feather is heated by the electric heating tube 62, and under the action of the fan 12, the dry and fluffy down feather is obtained;

step three, compacting and shaping: enabling down feather to enter the sleeve 7, starting the air cylinder 9, simultaneously performing air suction treatment on the down feather, operating the suction fan 11, adsorbing the down feather through the air holes 835, moving the upper spherical mold 8 downwards, and pressing the upper spherical mold 8 with the lower spherical mold 13 to obtain down feather balls;

step four, velvet storage: the shaped down balls enter the down storage bin 4, and then the moisture absorption and sweat releasing auxiliary agent is sprayed on the down balls and the down balls are dried at the temperature of 60 ℃, so that the preparation of the down balls is completed.

The moisture absorption and sweat releasing assistant LD-9020 is a non-ionic light-colored liquid which is easy to dissolve in cold water, is a high-efficiency lasting moisture absorption and sweat releasing assistant which is mainly developed for terylene, chinlon and other chemical fiber fabrics, and can endow fluffy, soft and good elasticity to down feather after being processed by the moisture absorption and sweat releasing assistant LD-9020, so that the down feather ball has comfortable hand feeling and good air permeability and sweat absorbing performance.

The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.