阅读说明：本技术 一种pvc地板高耐磨uv木器涂料及其制备方法 (PVC floor high-wear-resistance UV wood coating and preparation method thereof ) 是由 刘奇术 田光伟 杨旭光 于 2021-06-07 设计创作，主要内容包括：本发明公开了一种PVC地板高耐磨UV木器涂料及其制备方法,步骤一、一次辅料添加：将聚氨酯丙烯酸酯和环氧丙烯酸酯以及三羟甲基丙烷三丙烯酸酯分别加入到反应釜中,在800～1000rpm转速下逐步加入润湿剂、流平剂和哑粉,在1200-1500rpm转速下高速分散10分钟；步骤二、二次辅料添加：一次辅料高速分散后,将转速逐步降至800～1000rpm,加入2-羟基-2-甲基-1-苯基丙酮、哑粉和耐磨粉,同样将转速提升至1200-1500rpm高速分散10分钟；本发明涉及化工生产设备技术领域。该PVC地板高耐磨UV木器涂料及其制备方法,采用上述技术制备的水性木器涂料,其具备超细雾化的效果,喷涂质量好,喷涂后PVC地板的耐磨性大大提升,且耐脏污性能也得到明显的提升,有效解决了现有地板涂料的缺陷。(The invention discloses a PVC floor high-wear-resistance UV wood coating and a preparation method thereof, and the preparation method comprises the following steps of adding auxiliary materials: respectively adding urethane acrylate, epoxy acrylate and trimethylolpropane triacrylate into a reaction kettle, gradually adding a wetting agent, a leveling agent and matte powder at the rotating speed of 800-1000 rpm, and dispersing at high speed for 10 minutes at the rotating speed of 1200-1500 rpm; step two, secondary auxiliary material addition: after the primary auxiliary material is dispersed at a high speed, gradually reducing the rotating speed to 800-1000 rpm, adding 2-hydroxy-2-methyl-1-phenyl acetone, matte powder and wear-resistant powder, and similarly increasing the rotating speed to 1200-1500rpm for high-speed dispersion for 10 minutes; the invention relates to the technical field of chemical production equipment. According to the high-wear-resistance UV wood coating for the PVC floor and the preparation method thereof, the water-based wood coating prepared by the technology has a superfine atomization effect, the spraying quality is good, the wear resistance of the PVC floor after spraying is greatly improved, the dirt resistance is also obviously improved, and the defects of the existing floor coating are effectively overcome.)

1. The PVC floor high-wear-resistance UV wood coating is characterized in that: the raw materials comprise the following components in percentage by mass:

main materials: 10-20% of urethane acrylate, 20-25% of epoxy acrylate and 15-20% of trimethylolpropane triacrylate;

primary auxiliary materials: 0.1-0.2% of wetting agent, 0.2-0.5% of flatting agent and 1-2.5% of matte powder;

secondary auxiliary materials: 24.5-25% of 2-hydroxy-2-methyl-1-phenyl acetone, 2-5% of wear-resistant powder and 1-2.5% of matte powder;

and (3) auxiliary materials for the third time: 0.1-0.2% of defoaming agent, 0.1-0.2% of anti-settling agent and 10-15% of tripropylene glycol diacrylate.

2. The PVC floor high-wear-resistance UV wood coating as claimed in claim 1, wherein: the raw materials comprise the following components in percentage by mass:

main materials: 10% of urethane acrylate, 25% of epoxy acrylate and 20% of trimethylolpropane triacrylate;

primary auxiliary materials: 0.1% of wetting agent, 0.2% of flatting agent and 2.5% of matte powder;

secondary auxiliary materials: 24.5 percent of 2-hydroxy-2-methyl-1-phenyl acetone, 5 percent of wear-resistant powder and 2.5 percent of matte powder;

and (3) auxiliary materials for the third time: 0.1% of defoaming agent, 0.1% of anti-settling agent and 10% of tripropylene glycol diacrylate.

3. The PVC floor high-wear-resistance UV wood coating as claimed in claim 1, wherein: the raw materials comprise the following components in percentage by mass:

main materials: 15% of urethane acrylate, 23% of epoxy acrylate and 17% of trimethylolpropane triacrylate;

primary auxiliary materials: 0.15 percent of wetting agent, 0.4 percent of flatting agent and 1.5 percent of matte powder;

secondary auxiliary materials: 24.7 percent of 2-hydroxy-2-methyl-1-phenyl acetone, 3 percent of wear-resistant powder and 2 percent of matte powder;

and (3) auxiliary materials for the third time: 0.15% of defoaming agent, 0.15% of anti-settling agent and 13% of tripropylene glycol diacrylate.

4. The PVC floor high-wear-resistance UV wood coating as claimed in claim 1, wherein: the raw materials comprise the following components in percentage by mass:

main materials: 20% of urethane acrylate, 20% of epoxy acrylate and 15% of trimethylolpropane triacrylate;

primary auxiliary materials: 0.2% of wetting agent, 0.4% of flatting agent and 1% of matte powder;

secondary auxiliary materials: 25% of 2-hydroxy-2-methyl-1-phenyl acetone, 2% of wear-resistant powder and 1% of matte powder;

and (3) auxiliary materials for the third time: 0.2% of defoaming agent, 0.2% of anti-settling agent and 15% of tripropylene glycol diacrylate.

5. A preparation method of a PVC floor high-wear-resistance UV wood coating is characterized by comprising the following steps: the method specifically comprises the following steps:

step one, adding auxiliary materials for one time: respectively adding urethane acrylate, epoxy acrylate and trimethylolpropane triacrylate into a reaction kettle, gradually adding a wetting agent, a leveling agent and matte powder at the rotating speed of 800-1000 rpm, and dispersing at high speed for 10 minutes at the rotating speed of 1200-1500 rpm;

step two, secondary auxiliary material addition: after the primary auxiliary material is dispersed at a high speed, gradually reducing the rotating speed to 800-1000 rpm, adding 2-hydroxy-2-methyl-1-phenyl acetone, matte powder and wear-resistant powder, and similarly increasing the rotating speed to 1200-1500rpm for high-speed dispersion for 10 minutes;

step three, adding auxiliary materials for three times: after the secondary auxiliary materials are dispersed at a high speed, gradually reducing the rotating speed to 800-1000 rpm, adding a defoaming agent, an anti-settling agent and tripropylene glycol diacrylate, stirring for 20 minutes, and then closing the equipment and taking out the coating.

6. The preparation method of the PVC floor high-wear-resistance UV wood coating according to claim 5, characterized in that: its preparation facilities includes the cauldron body (1), the top fixedly connected with kettle cover (2) of the cauldron body (1), and the bottom intercommunication of the cauldron body (1) has relief valve (3), the left top intercommunication of the cauldron body (1) has material loading valve (4), its characterized in that: the right side of the top of the kettle cover (2) is fixedly connected with an air extracting pump (5), an air extracting pipe (11) is communicated between an air inlet of the air extracting pump (5) and the top of the kettle cover (2), a motor (10) is fixedly connected to the center of the top of the kettle cover (2), a stirring mechanism (8) is rotatably arranged in the kettle body (1), the stirring mechanism (8) comprises a stirring shaft (81) penetrating through the kettle cover (2), the top end of the stirring shaft (81) is fixedly connected with the bottom end of an output shaft of the motor (10), a plurality of groups of triangular stirring rods (82) are fixedly connected to the middle lower part of the surface of the stirring shaft (81), and a cross-shaped stirring frame (83) is fixedly connected to the bottom end of the stirring shaft (81);

the stirring mechanism (9) is fixedly connected to the surface of the stirring shaft (81) and located above the topmost triangular stirring rod (82), the stirring mechanism (9) comprises a stabilizing sleeve (91) sleeved on the surface of the stirring shaft (81), the outer surface of the stabilizing sleeve (91) is fixedly connected with a rotating plate (92), and two ends of the rotating plate (92) are bent upwards and fixedly connected with a turning plate (93);

the central fixedly connected with cover of kettle cover (2) bottom is established at the outside material loading of (mixing) shaft (81) and is washed mechanism (7), the material loading is washed mechanism (7) and is included vertical cylinder (72) of being connected with kettle cover (2) fixed connection's the bottom of water spray cover (71), and the bottom of vertical cylinder (72) is less than the top that turns over board (93), the right side intercommunication of vertical cylinder (72) has inhales material pipe (73).

7. The preparation method of the PVC floor high-wear-resistance UV wood coating according to claim 6, characterized in that: the left side fixedly connected with water pump (12) at kettle cover (2) top, the inlet outlet of water pump (12) communicates respectively has drinking-water pipe (13) and outlet pipe (14), the left side intercommunication of water spray cover (71) has inlet elbow (74), and the top of inlet elbow (74) and the bottom intercommunication of outlet pipe (14), hole for water spraying (75) have evenly been seted up to the lateral wall of water spray cover (71).

8. The preparation method of the PVC floor high-wear-resistance UV wood coating according to claim 6, characterized in that: the top fixedly connected with of vertical cylinder (72) internal surface keeps off ring (76), the inboard of keeping off ring (76) is run through and is established the light floating block (77) of (mixing) shaft (81) surface at slip cover, the interior external surface of light floating block (77) interlude all leaves the interval with (mixing) shaft (81) and between keeping off ring (76), and the diameter of two sections all is greater than the internal diameter that keeps off ring (76) about light floating block (77), the surface of (mixing) shaft (81) just is located the inboard fixedly connected with seal ring cover (78) of light floating block (77), and the surface of seal ring cover (78) and the bottom of light floating block (77) internal surface all are the conical surface of looks adaptation.

9. The preparation method of the PVC floor high-wear-resistance UV wood coating according to claim 6, characterized in that: inhale the top of material pipe (73) and run through kettle cover (2) and the intercommunication has material loading subassembly (6), material loading subassembly (6) include with inhale material pipe (73) threaded connection's wind suction hose (61), the bottom of wind suction hose (61) has three wind suction branch pipe (63) through four-way head (62) intercommunication, the bottom intercommunication of wind suction branch pipe (63) has sealed lid (64), one side of sealed lid (64) runs through fixedly connected with 7 style of calligraphy return bend (65), the vertical section of 7 style of calligraphy return bend (65) is located the inside center of sealed lid (64), and the tip fixedly connected with filter head of 7 style of calligraphy return bend (65) horizontal segment, the right side of the cauldron body (1) and the below fixedly connected with that is located material loading subassembly (6) support tray (15).

10. The preparation method of the PVC floor high-wear-resistance UV wood coating according to claim 6, characterized in that: the equal fixedly connected with landing leg (16) in four sides of the cauldron body (1) bottom, the top fixedly connected with cover of kettle cover (2) is at the outside dust cover (17) of water pump (12), motor (10) and aspiration pump (5), the outside that dust cover (17) and extend to dust cover (17) is run through in drinking-water pipe (13), the top fixedly connected with radiator fan (171) of dust cover (17), the front side fixedly connected with filter window (172) of dust cover (17).

Technical Field

The invention relates to the technical field of chemical production equipment, in particular to a PVC floor high-wear-resistance UV wood coating and a preparation method thereof.

Background

The coatings used on wooden articles, which are generally referred to as wood coatings, include coatings selected from furniture, doors and windows, wall panels, floors, daily necessities, wooden musical instruments, sporting goods, stationery, toys for children, and the like, and generally wood coatings are mainly furniture coatings. The woodware coating is divided into 2 types according to the woodware manufacturing process, plate pre-coating and woodware finished product coating. And are classified into solvent-based coatings, water-based coatings and solventless coatings according to the type of the coating. The woodware paint is divided into board precoating paint and woodware finished product coating paint according to the woodware manufacturing process. They can be classified into solvent-based coatings, water-based coatings and solventless coatings according to the type of coating. The film-forming materials are divided into natural resin coatings and synthetic resin coatings.

The existing household PVC floor needs to be coated with woodware coating on the surface, so that the surface attractiveness of the floor is improved, and the PVC floor can be protected.

In addition, in the production and processing process of the existing paint, the raw materials are usually powder with various different weight, and the powder is easy to diffuse in the adding process, so that the waste of the raw materials is caused, the precision of the raw material proportion is influenced, the quality of the product is reduced, and the surrounding environment is polluted due to the diffuse powder,

disclosure of Invention

Aiming at the defects of the prior art, the invention provides a PVC floor high-wear-resistance UV wood coating and a preparation method thereof, and solves the problems that the existing wood coating is poor in wear resistance and not resistant to dirt, and when raw materials are added in the production and processing process of the existing coating, the phenomenon of diffusion is easily caused, so that the waste of the raw materials is caused, and the proportioning precision of the raw materials is influenced.

In order to achieve the purpose, the invention is realized by the following technical scheme: the PVC floor high-wear-resistance UV wood coating comprises the following raw materials in percentage by mass:

main materials: 10-20% of urethane acrylate, 20-25% of epoxy acrylate and 15-20% of trimethylolpropane triacrylate;

primary auxiliary materials: 0.1-0.2% of wetting agent, 0.2-0.5% of flatting agent and 1-2.5% of matte powder;

secondary auxiliary materials: 24.5-25% of 2-hydroxy-2-methyl-1-phenyl acetone, 2-5% of wear-resistant powder and 1-2.5% of matte powder;

and (3) auxiliary materials for the third time: 0.1-0.2% of defoaming agent, 0.1-0.2% of anti-settling agent and 10-15% of tripropylene glycol diacrylate.

Preferably, the raw materials comprise the following components in percentage by mass:

main materials: 10% of urethane acrylate, 25% of epoxy acrylate and 20% of trimethylolpropane triacrylate;

primary auxiliary materials: 0.1% of wetting agent, 0.2% of flatting agent and 2.5% of matte powder;

secondary auxiliary materials: 24.5 percent of 2-hydroxy-2-methyl-1-phenyl acetone, 5 percent of wear-resistant powder and 2.5 percent of matte powder;

and (3) auxiliary materials for the third time: 0.1% of defoaming agent, 0.1% of anti-settling agent and 10% of tripropylene glycol diacrylate.

Preferably, the raw materials comprise the following components in percentage by mass:

main materials: 15% of urethane acrylate, 23% of epoxy acrylate and 17% of trimethylolpropane triacrylate;

primary auxiliary materials: 0.15 percent of wetting agent, 0.4 percent of flatting agent and 1.5 percent of matte powder;

secondary auxiliary materials: 24.7 percent of 2-hydroxy-2-methyl-1-phenyl acetone, 3 percent of wear-resistant powder and 2 percent of matte powder;

and (3) auxiliary materials for the third time: 0.15% of defoaming agent, 0.15% of anti-settling agent and 13% of tripropylene glycol diacrylate.

Preferably, the raw materials comprise the following components in percentage by mass:

main materials: 20% of urethane acrylate, 20% of epoxy acrylate and 15% of trimethylolpropane triacrylate;

primary auxiliary materials: 0.2% of wetting agent, 0.4% of flatting agent and 1% of matte powder;

secondary auxiliary materials: 25% of 2-hydroxy-2-methyl-1-phenyl acetone, 2% of wear-resistant powder and 1% of matte powder;

and (3) auxiliary materials for the third time: 0.2% of defoaming agent, 0.2% of anti-settling agent and 15% of tripropylene glycol diacrylate.

The invention also discloses a preparation method of the PVC floor high-wear-resistance UV wood coating, which specifically comprises the following steps:

step one, adding auxiliary materials for one time: respectively adding urethane acrylate, epoxy acrylate and trimethylolpropane triacrylate into a reaction kettle, gradually adding a wetting agent, a leveling agent and matte powder at the rotating speed of 800-1000 rpm, and dispersing at high speed for 10 minutes at the rotating speed of 1200-1500 rpm;

step two, secondary auxiliary material addition: after the primary auxiliary material is dispersed at a high speed, gradually reducing the rotating speed to 800-1000 rpm, adding 2-hydroxy-2-methyl-1-phenyl acetone, matte powder and wear-resistant powder, and similarly increasing the rotating speed to 1200-1500rpm for high-speed dispersion for 10 minutes;

step three, adding auxiliary materials for three times: after the secondary auxiliary materials are dispersed at a high speed, gradually reducing the rotating speed to 800-1000 rpm, adding a defoaming agent, an anti-settling agent and tripropylene glycol diacrylate, stirring for 20 minutes, and then closing the equipment and taking out the coating.

The invention also discloses a preparation device of the PVC floor high-wear-resistance UV wood coating, which comprises a kettle body, wherein the top of the kettle body is fixedly connected with a kettle cover, the bottom of the kettle body is communicated with a discharge valve, the top of the left side of the kettle body is communicated with a feeding valve, the right side of the top of the kettle cover is fixedly connected with an air pump, an air inlet of the air pump is communicated with an air exhaust pipe between the air inlet of the air pump and the top of the kettle cover, the center of the top of the kettle cover is fixedly connected with a motor, a stirring mechanism is rotatably arranged in the kettle body, the top end of the stirring mechanism comprises a stirring shaft penetrating through the kettle cover, the bottom end of an output shaft of the motor is fixedly connected with a plurality of groups of triangular stirring rods, and the bottom end of the stirring shaft is fixedly connected with a cross stirring frame;

the stirring mechanism comprises a stabilizing sleeve sleeved on the surface of the stirring shaft, the outer surface of the stabilizing sleeve is fixedly connected with a rotating plate, and two ends of the rotating plate are both bent upwards and fixedly connected with a turning plate;

the central fixedly connected with cover of kettle cover bottom is established at the outside material loading washing mechanism of (mixing) shaft, the material loading washing mechanism includes the vertical cylinder of being connected with kettle cover fixed connection's water spray cover's bottom, and the bottom of vertical cylinder is less than the top of turning over the board, the right side intercommunication of vertical cylinder has inhales the material pipe.

Preferably, the left side fixedly connected with water pump at kettle cover top, the inlet outlet of water pump communicates respectively has drinking-water pipe and outlet pipe, the left side intercommunication of water spray cover has the return bend of intaking, and the top of the return bend of intaking and the bottom intercommunication of outlet pipe, the hole for water spraying has evenly been seted up to the lateral wall of water spray cover.

Preferably, the top fixedly connected with of vertical section of thick bamboo internal surface keeps off the ring, the inboard of keeping off the ring runs through to have the slip cap to establish the light floating block on (mixing) shaft surface, the interval all leaves between the interior external surface of light floating block interlude and (mixing) shaft and the fender ring, and the diameter of two sections all is greater than the internal diameter that keeps off the ring about the light floating block, the surface of (mixing) shaft just is located the inboard fixedly connected with seal ring cover of light floating block, and the surface of seal ring cover all is the conical surface of looks adaptation with the bottom of light floating block internal surface.

Preferably, it has the material loading subassembly to inhale the top of material pipe and run through the kettle cover and communicate, the material loading subassembly include with inhale material pipe threaded connection's wind and inhale the hose, the bottom that the wind inhaled the hose has three wind branch pipes through the cross connection intercommunication, the bottom intercommunication that the branch pipe was inhaled to the wind has sealed lid, fixedly connected with 7 style of calligraphy return bends are run through to one side of sealed lid, the vertical section of 7 style of calligraphy return bends is located the inside center of sealed lid, and the tip fixedly connected with filter head of 7 style of calligraphy return bends horizontal segment, the right side of the cauldron body and the below fixedly connected with that is located the material loading subassembly support the tray.

Preferably, the equal fixedly connected with landing leg in four sides of cauldron body bottom, the top fixedly connected with cover of kettle cover is at the outside dust cover of water pump, motor and aspiration pump, the drinking-water pipe runs through the dust cover and extends to the outside of dust cover, the top fixedly connected with radiator fan of dust cover, the front side fixedly connected with of dust cover filters the window.

Advantageous effects

The invention provides a PVC floor high-wear-resistance UV wood coating and a preparation method thereof. Compared with the prior art, the method has the following beneficial effects:

(1) the PVC floor high-wear-resistance UV wood coating and the preparation method thereof are characterized in that the auxiliary materials are added in the first step and the first step: respectively adding urethane acrylate, epoxy acrylate and trimethylolpropane triacrylate into a reaction kettle, gradually adding a wetting agent, a leveling agent and matte powder at the rotating speed of 800-1000 rpm, and dispersing at high speed for 10 minutes at the rotating speed of 1200-1500 rpm; step two, secondary auxiliary material addition: after the primary auxiliary material is dispersed at a high speed, gradually reducing the rotating speed to 800-1000 rpm, adding 2-hydroxy-2-methyl-1-phenyl acetone, matte powder and wear-resistant powder, and similarly increasing the rotating speed to 1200-1500rpm for high-speed dispersion for 10 minutes; step three, adding auxiliary materials for three times: after the secondary auxiliary materials are dispersed at a high speed, gradually reducing the rotating speed to 800-1000 rpm, adding a defoaming agent, an anti-settling agent and tripropylene glycol diacrylate, stirring for 20 minutes, and then closing the equipment and taking out the coating; the waterborne wood coating prepared by the technology has the superfine atomization effect, the spraying quality is good, the wear resistance of the sprayed PVC floor is greatly improved, the dirt resistance is also obviously improved, and the defects of the existing floor coating are effectively overcome.

(2) The PVC floor high-wear-resistance UV wood coating and the preparation method thereof are characterized in that a material turning mechanism is fixedly connected to the surface of a stirring shaft and above a topmost triangular stirring rod, the material turning mechanism comprises a stabilizing sleeve sleeved on the surface of the stirring shaft, a rotating plate is fixedly connected to the outer surface of the stabilizing sleeve, and two ends of the rotating plate are both bent upwards and fixedly connected with a turning plate; the outside material loading of (mixing) shaft is established to the center fixedly connected with cover of kettle cover bottom washes the mechanism, the material loading washes the mechanism and includes the vertical cylinder of being connected with the bottom of kettle cover fixed connection's water spray cover, and the bottom of vertical cylinder is less than the top of turning over the board, the right side intercommunication of vertical cylinder has the material pipe of inhaling, can directly take auxiliary material powder into vertical cylinder through the mode that adopts negative pressure wind to inhale, and utilize the stirring mechanism of depending on the rabbling mechanism, can turn up the thick liquid on upper strata rotating the in-process, it covers vertical cylinder bottom to form the semicircle cover, make in the quick and thorough sneaking into thick liquid of discharged powder, the problem of having the powder to diffuse in a large number has been avoided, can realize the quick interpolation of auxiliary material, and then machining efficiency has been improved, and the unrestrained rate of raw materials is low.

(3) This PVC floor high abrasion UV wooden furniture coating and preparation method, through making the rabbling mechanism include the (mixing) shaft that runs through the kettle cover, and the top of (mixing) shaft and the bottom fixed connection of motor output shaft, the well below fixedly connected with a plurality of groups triangle-shaped puddler on (mixing) shaft surface, the bottom fixedly connected with cross agitator of (mixing) shaft, through replacing traditional round bar type puddler into the triangle-shaped puddler that the cross-section is triangle-shaped, make its promotion material that can be better when rotating disperse from top to bottom and flow, improve stirring efficiency, and the bottom can not only stabilize the rabbling mechanism with the cross agitator of reation kettle internal surface laminating, still can avoid the bottom to produce and precipitate, improve product quality.

(4) This PVC floor high abrasion UV wooden furniture coating and preparation method, through the left side fixedly connected with water pump at the kettle cover top, the inlet outlet of water pump communicates respectively has drinking-water pipe and outlet pipe, the left side intercommunication of water spray cover has the return bend of intaking, and the top of the return bend of intaking and the bottom intercommunication of outlet pipe, the hole for water spraying has evenly been seted up to the lateral wall of water spray cover, the ejection of compact that the feed flushing mechanism latter half can be used to the auxiliary material, and the first half can let in water purification and outwards spray, wash reation kettle inside, and the hemisphere design of water spray cover bottom makes its more comprehensive thorough washing, compact structure, space utilization is high, and convenient operation.

(5) The high-wear-resistance UV wood coating for the PVC floor and the preparation method thereof are characterized in that a baffle ring is fixedly connected to the top end of the inner surface of a vertical cylinder, a light floating block is sleeved on the surface of a stirring shaft in a sliding mode is arranged on the inner side of the baffle ring in a penetrating mode, an interval is reserved between the inner surface and the outer surface of the middle section of the light floating block and between the stirring shaft and the baffle ring, the diameters of the upper section and the lower section of the light floating block are larger than the inner diameter of the baffle ring, a sealing ring sleeve is fixedly connected to the surface of the stirring shaft and is positioned on the inner side of the light floating block, the outer surface of the sealing ring sleeve and the bottom of the inner surface of the light floating block are conical surfaces which are matched with each other, the light floating block can automatically float up through the matching of the baffle ring and the sealing ring sleeve after air flow carrying powder is introduced into the lower layer, the upper layer of the vertical cylinder is sealed, the powder is discharged from the lower part, the waste of the powder is avoided, and the raw material proportioning can also be prevented from being influenced.

(6) The PVC floor high-wear-resistance UV wood coating and the preparation method thereof are characterized in that the top end of a material suction pipe penetrates through a kettle cover and is communicated with a feeding assembly, the feeding assembly comprises an air suction hose in threaded connection with the material suction pipe, the bottom end of the air suction hose is communicated with three air suction branch pipes through a four-way joint, the bottom ends of the air suction branch pipes are communicated with a sealing cover, one side of the sealing cover is fixedly connected with a 7-shaped bent pipe in a penetrating manner, the vertical section of the 7-shaped bent pipe is positioned in the center of the inner part of the sealing cover, the end part of the horizontal section of the 7-shaped bent pipe is fixedly connected with a filter head, a supporting tray is fixedly connected to the right side of a kettle body and positioned below the feeding assembly, bottles filled with quantitative auxiliary materials can be placed on the supporting tray, three groups of bottles can be simultaneously connected through the feeding assembly, three different powder materials in the three groups can be simultaneously extracted, preliminary mixing can be realized in the air flow conveying process, and the mixing efficiency is further improved, and dust-free feeding can be realized.

Drawings

FIG. 1 is a front view of the structure of the present invention;

FIG. 2 is a cross-sectional view of the kettle of the present invention;

FIG. 3 is a front view of a partial structure of the stirring mechanism of the present invention;

FIG. 4 is a front view of the upender mechanism of the present invention;

FIG. 5 is a cross-sectional view of the loading flush mechanism of the present invention;

FIG. 6 is an enlarged view of a portion of the invention at A in FIG. 5;

FIG. 7 is a partial cross-sectional view of a loading assembly of the present invention.

In the figure: 1-kettle body, 2-kettle cover, 3-discharge valve, 4-feeding valve, 5-air pump, 6-feeding component, 61-air suction hose, 62-four-way head, 63-air suction branch pipe, 64-sealing cover, 65-7 type bent pipe, 7-feeding flushing mechanism, 71-water spraying cover, 72-vertical cylinder, 73-suction pipe, 74-water inlet bent pipe, 75-water spraying hole, 76-baffle ring, 77-light floating block, 78-sealing ring sleeve, 8-stirring mechanism, 81-stirring shaft, 82-triangular stirring rod, 83-cross stirring frame, 9-stirring mechanism, 91-stabilizing sleeve, 92-rotating plate, 93-turning plate, 10-motor, 11-air suction pipe, 12-water pump, 12-triangular stirring rod, 9-stirring mechanism, 91-stabilizing sleeve, 92-rotating plate, 93-turning plate, 10-motor, 11-air pump, 12-water pump, 13-water pumping pipe, 14-water outlet pipe, 15-supporting tray, 16-supporting leg, 17-dust cover, 171-heat dissipation fan and 172-filtering window.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides the following three technical schemes:

example one

A preparation method of a PVC floor high-wear-resistance UV wood coating specifically comprises the following steps:

step one, adding auxiliary materials for one time: respectively adding 10% of urethane acrylate, 25% of epoxy acrylate and 20% of trimethylolpropane triacrylate into a reaction kettle, gradually adding 0.1% of wetting agent, 0.2% of flatting agent and 2.5% of matte powder at the rotating speed of 800-1000 rpm, and dispersing at high speed for 10 minutes at the rotating speed of 1200-1500 rpm;

step two, secondary auxiliary material addition: after the primary auxiliary material is dispersed at a high speed, gradually reducing the rotating speed to 800-1000 rpm, adding 24.5% of 2-hydroxy-2-methyl-1-phenyl acetone, 2.5% of matte powder and 5% of wear-resistant powder, and similarly increasing the rotating speed to 1200 and 1500rpm for high-speed dispersion for 10 minutes;

step three, adding auxiliary materials for three times: after the secondary auxiliary materials are dispersed at a high speed, gradually reducing the rotating speed to 800-1000 rpm, adding 0.1% of defoaming agent, 0.1% of anti-settling agent and 10% of tripropylene glycol diacrylate, stirring for 20 minutes, and then closing the equipment and taking out the coating.

Example two

A preparation method of a PVC floor high-wear-resistance UV wood coating specifically comprises the following steps:

step one, adding auxiliary materials for one time: respectively adding 15% of urethane acrylate, 23% of epoxy acrylate and 17% of trimethylolpropane triacrylate into a reaction kettle, gradually adding 0.15% of wetting agent, 0.4% of flatting agent and 1.5% of matte powder at the rotating speed of 800-1000 rpm, and dispersing at high speed for 10 minutes at the rotating speed of 1200-1500 rpm;

step two, secondary auxiliary material addition: after the primary auxiliary material is dispersed at a high speed, gradually reducing the rotating speed to 800-1000 rpm, adding 24.7 percent of 2-hydroxy-2-methyl-1-phenyl acetone, 2 percent of matte powder and 3 percent of wear-resistant powder, and similarly increasing the rotating speed to 1200 plus 1500rpm for high-speed dispersion for 10 minutes;

step three, adding auxiliary materials for three times: after the secondary auxiliary materials are dispersed at a high speed, gradually reducing the rotating speed to 800-1000 rpm, adding 0.15% of defoaming agent, 0.15% of anti-settling agent and 13% of tripropylene glycol diacrylate, stirring for 20 minutes, and then closing the equipment and taking out the coating.

EXAMPLE III

A preparation method of a PVC floor high-wear-resistance UV wood coating specifically comprises the following steps:

step one, adding auxiliary materials for one time: respectively adding 20% of urethane acrylate, 20% of epoxy acrylate and 15% of trimethylolpropane triacrylate into a reaction kettle, gradually adding 0.2% of wetting agent, 0.4% of flatting agent and 1% of matte powder at the rotating speed of 800-1000 rpm, and dispersing at high speed for 10 minutes at the rotating speed of 1200-1500 rpm;

step two, secondary auxiliary material addition: after the primary auxiliary material is dispersed at a high speed, gradually reducing the rotating speed to 800-1000 rpm, adding 25% of 2-hydroxy-2-methyl-1-phenyl acetone, 1% of matte powder and 2% of wear-resistant powder, and similarly increasing the rotating speed to 1200 plus 1500rpm for high-speed dispersion for 10 minutes;

step three, adding auxiliary materials for three times: after the secondary auxiliary materials are dispersed at a high speed, gradually reducing the rotating speed to 800-1000 rpm, adding 0.2% of defoaming agent, 0.2% of anti-settling agent and 15% of tripropylene glycol diacrylate, stirring for 20 minutes, and then closing the equipment and taking out the coating.

The three coatings prepared in the three embodiments are selected for carrying out a spraying test, and the spraying test is specifically carried out when the coating is used, the prepared coatings are firstly coated on different areas of the same workpiece, then the coating is cured by a UV curing lamp, the hardness is detected and detected once every 30 seconds of curing and recorded, after the coating is completely cured, a wear resistance test is carried out and recorded, the curing efficiency is judged by combining with the hardness detection record, and finally, a long-time spraying test is carried out, and the blocking time is recorded.

After the test, the coating prepared in the second embodiment is judged to have the best comprehensive performance by integrating various experimental data, and the performance of the three coatings is superior to that of the similar certain product on the market.

The polyurethane acrylate and the epoxy acrylate are respectively polyurethane acrylate of Changxing and Sanmu chemical engineering.

The defoaming agent used is one or the combination of non-silicone fatty acid polymer, modified polyacrylic acid polymer, polyoxyethylene ether or modified polysiloxane provided by Pico, Digao or Pasteur.

The wetting agent is one or the combination of polyether modified polysiloxane or polyether modified polydimethylsiloxane from Picker.

The leveling agent is one or the combination of polyether or polyester modified polysiloxane.

The matte powder used is a special organically treated silicon dioxide matting powder.

The wear-resistant powder used is specially treated aluminum oxide.

The photoinitiator 2-hydroxy-2-methyl-1-phenyl acetone used above is a photoinitiator of Jiuyi chemistry.

Trimethylolpropane triacrylate and tripropylene glycol diacrylate as mentioned above are monomers of promising chemistry.

Referring to fig. 1, the invention also discloses a preparation device of the PVC floor high-wear-resistance UV wood coating, which comprises a kettle body 1, wherein four sides of the bottom of the kettle body 1 are fixedly connected with supporting legs 16, the top of the kettle body 1 is fixedly connected with a kettle cover 2, the bottom of the kettle body 1 is communicated with a discharge valve 3, the top of the left side of the kettle body 1 is communicated with a feeding valve 4, the top of the kettle cover 2 is fixedly connected with a dust cover 17 covering the water pump 12, the motor 10 and the air suction pump 5, a water suction pipe 13 penetrates through the dust cover 17 and extends to the outside of the dust cover 17, the top of the dust cover 17 is fixedly connected with a cooling fan 171, and the front side of the dust cover 17 is fixedly connected with a filter window 172.

Referring to fig. 2-3, an air pump 5 is fixedly connected to the right side of the top of the kettle cover 2, an air inlet of the air pump 5 is communicated with the top of the kettle cover 2 through an air exhaust pipe 11, and a motor 10 is fixedly connected to the center of the top of the kettle cover 2.

The inside of the cauldron body 1 is rotated and is provided with rabbling mechanism 8, rabbling mechanism 8 is including the (mixing) shaft 81 that runs through kettle cover 2, and the top of (mixing) shaft 81 and the bottom fixed connection of motor 10 output shaft, the well below fixedly connected with triangle-shaped puddler 82 of a plurality of groups on (mixing) shaft 81 surface, the bottom fixedly connected with cross agitator 83 of (mixing) shaft 81, through replacing traditional round bar type puddler into the triangle-shaped puddler 82 of cross-section for triangle-shaped, make its promotion material that can be better when rotating disperse about the flow, improve stirring efficiency, and the cross agitator 83 of bottom and reation kettle internal surface laminating not only can stabilize rabbling mechanism 8, still can avoid the bottom to produce the sediment, improve product quality.

When feeding, firstly, the main materials are added into the kettle body 1 through the discharge valve 3, a certain amount of water is added, then the discharge valve 3 is closed, and the motor 10 is started to drive the stirring mechanism 8 to rotate so as to stir the main materials; after the processing is finished, all the electric appliances are closed, and the discharge valve 3 is opened to discharge the coating.

Referring to fig. 4, a material turning mechanism 9 is fixedly connected to the surface of the stirring shaft 81 and above the topmost triangular stirring rod 82, the material turning mechanism 9 includes a stabilizing sleeve 91 sleeved on the surface of the stirring shaft 81, a rotating plate 92 is fixedly connected to the outer surface of the stabilizing sleeve 91, and both ends of the rotating plate 92 are bent upward and fixedly connected with a turning plate 93.

Referring to fig. 2 and 5-6, a feeding and flushing mechanism 7 sleeved outside the stirring shaft 81 is fixedly connected to the center of the bottom of the kettle cover 2, the feeding and flushing mechanism 7 comprises a vertical cylinder 72 connected to the bottom of a water spraying cover 71 fixedly connected to the kettle cover 2, the bottom end of the vertical cylinder 72 is lower than the top of the turning plate 93, the right side of the vertical cylinder 72 is communicated with a material sucking pipe 73, the auxiliary powder can be directly sucked into the vertical cylinder 72 by negative pressure air suction, and the upper layer slurry can be turned up in the rotating process by using a material turning mechanism 9 attached to the stirring mechanism 8 to form a semicircular cover to cover the bottom of the vertical cylinder 72, so that the discharged powder can be quickly and thoroughly mixed into the slurry, the problem of large amount of powder is avoided, the quick addition of the auxiliary material can be realized, the processing efficiency is improved, the raw material waste rate is low, the left side of the top of the kettle cover 2 is fixedly connected with a water pump 12, the inlet outlet of water pump 12 communicates respectively with drinking-water pipe 13 and outlet pipe 14, the left side intercommunication of water spray cover 71 has water inlet return bend 74, and the top of water inlet return bend 74 and the bottom intercommunication of outlet pipe 14, hole for water spraying 75 has evenly been seted up to the lateral wall of water spray cover 71, the material loading washes the ejection of compact that mechanism 7 the latter half can be used to the auxiliary material, and the first half can let in the water purification and outwards spray, wash reation kettle inside, and the hemisphere design of water spray cover 71 bottom makes its washing that can be more comprehensive thorough, moreover, the steam generator is compact in structure, the space utilization rate is high, and convenient operation.

After the processing is finished, the water pump 12 is started, purified water is pumped through the water pumping pipe 13 and is discharged into the water spraying cover 71 through the water outlet pipe 14, water is sprayed out through the water spraying holes 75, the inner wall of the kettle body 1 and the stirring mechanism 8 are washed, the starting motor 10 rotates at a low speed at the moment to carry out comprehensive washing, and sewage is discharged from the discharge valve 3.

The top end of the inner surface of the vertical cylinder 72 is fixedly connected with a baffle ring 76, the inner side of the baffle ring 76 is penetrated with a light floating block 77 which is sleeved on the surface of the stirring shaft 81 in a sliding way, the inner surface and the outer surface of the middle section of the light floating block 77 and the stirring shaft 81 and the baffle ring 76 are spaced, the diameters of the upper section and the lower section of the light floating block 77 are larger than the inner diameter of the baffle ring 76, the surface of the stirring shaft 81 is fixedly connected with a sealing ring sleeve 78 which is positioned at the inner side of the light floating block 77, the outer surface of the sealing ring sleeve 78 and the bottom of the inner surface of the light floating block 77 are both conical surfaces which are matched with each other, through the matching of the baffle ring 76, the light floating block 77 and the sealing ring sleeve 78, after the lower layer is introduced with air flow carrying powder, the light floating block 77 can float upwards automatically, the upper layer of the vertical cylinder 72 is sealed, the powder is ensured to be discharged from the lower part, the waste of the powder is avoided, and the raw material proportioning is also avoided from being influenced.

Referring to fig. 7, the top end of the material suction pipe 73 penetrates through the kettle cover 2 and is communicated with the material feeding assembly 6, the material feeding assembly 6 comprises an air suction hose 61 in threaded connection with the material suction pipe 73, the bottom end of the air suction hose 61 is communicated with three air suction branch pipes 63 through a four-way head 62, the bottom end of the air suction branch pipe 63 is communicated with a sealing cover 64, one side of the sealing cover 64 is fixedly connected with a 7-shaped bent pipe 65 in a penetrating manner, the vertical section of the 7-shaped bent pipe 65 is positioned at the center inside of the sealing cover 64, the end part of the horizontal section of the 7-shaped bent pipe 65 is fixedly connected with a filter head, a supporting tray 15 is fixedly connected to the right side of the kettle body 1 and below the material feeding assembly 6, bottles containing quantitative auxiliary materials can be placed on the supporting tray 15, three groups of bottles can be simultaneously connected through the material feeding assembly 6 and can be simultaneously extracted, primary mixing can be realized in the air flow conveying process, and the material mixing efficiency is further improved, and dust-free feeding can be realized.

When auxiliary materials are added, a container filled with the corresponding auxiliary materials is placed on the supporting tray 15, the 7-shaped bent pipe 65 of the feeding assembly 6 is inserted into the container, the sealing cover 64 is covered on the top of the container to seal, then the air pump 5 is started to extract air in the kettle body 1, negative pressure is generated in the container, the air suction pipe 73 is matched with the feeding assembly 6 to extract the auxiliary materials in the container, meanwhile, external air is supplemented into the container through the 7-shaped bent pipe 65 to blow up the powder materials until the air enters the vertical cylinder 72 along with the air flow, the light floating block 77 can be pushed by the air flow to float upwards at the moment, the top end of the vertical cylinder 72 is sealed, the air flow carries the powder materials to be discharged from the bottom end of the vertical cylinder 72, meanwhile, the material overturning mechanism 9 is driven by the stirring mechanism 8 to rotate, the upper-layer slurry is overturned by the overturning plate 93 to form a hemispherical cover, and the powder materials are covered inside and mixed into the slurry to finish feeding.

Meanwhile, the contents which are not described in detail in the specification belong to the prior art which is known by the person skilled in the art, and the model parameters of each electric appliance are not particularly limited, and conventional equipment can be used.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.