阅读说明：本技术 一种电线电缆多盘收线成圈装置 (Wire and cable multi-disc winding and looping device ) 是由 焦伟 祁玉锋 于 2021-08-20 设计创作，主要内容包括：本发明公开了一种电线电缆多盘收线成圈装置,属于电缆线生产设备技术领域。包括收线盘轴和若干个相互连接的线盘,线盘包括小侧板、盘芯、大侧板、空心管,盘芯一端固定有小侧板,另一端固定有大侧板,盘芯内同轴设置有空心管,其中一个线盘的小侧板和另一个线盘的大侧板通过短拨杆连接在一起,收线盘轴贯穿所有线盘的空心管,且在收线盘轴的两端头上线盘外侧处设置有夹紧套,所述夹紧套外侧设置有顶针头,所述顶针头外侧内设置有夹紧轴。本发明组合简单,结构紧凑,布局合理,运行可靠,便于推广和易操作的优点。通过使用本发明可减轻了操作人员的劳动强度,减少了劳动力成本；也为客户赢得了利润空间。(The invention discloses a multi-coil wire winding and looping device for wires and cables, and belongs to the technical field of cable production equipment. Including take-up reel axle and a plurality of interconnect's drum, the drum includes little curb plate, plate core, big curb plate, hollow tube, and plate core one end is fixed with little curb plate, and the other end is fixed with big curb plate, and the coaxial hollow tube that is provided with in the plate core, the little curb plate of one of them drum and the big curb plate of another drum link together through short driving lever, and the take-up reel axle runs through the hollow tube of all drums, and the overhead drum outside department in both ends of take-up reel axle is provided with the clamping sleeve, the clamping sleeve outside is provided with the thimble head, be provided with the clamping shaft in the thimble head outside. The invention has the advantages of simple combination, compact structure, reasonable layout, reliable operation, convenient popularization and easy operation. By using the invention, the labor intensity of operators can be reduced, and the labor cost is reduced; but also gains profit margin for the customer.)

1. A multi-coil wire winding and looping device for wires and cables comprises a wire winding coil shaft (1) and a plurality of mutually connected wire coils (2), and is characterized in that each wire coil (2) comprises a small side plate (21), a coil core (22), a large side plate (23) and a hollow tube (24), one end of each coil core (22) is fixed with the small side plate (21), the other end of each coil core (22) is fixed with the large side plate (23), the hollow tubes (24) are coaxially arranged in the coil cores (22), the small side plate (21) of one wire coil (2) and the large side plate (23) of the other wire coil (2) are connected together through a short driving lever (3), the wire winding coil shaft (1) penetrates through the hollow tubes (24) of all the wire coils (2), clamping sleeves (4) are arranged on the outer sides of the wire coils (2) at the two ends of the wire winding coil shaft (1), and a needle jacking head (5) is arranged on the outer sides of the clamping sleeves (4), a clamping shaft (6) is arranged in the outer side of the ejector pin head (5).

2. The wire and cable multi-coil winding device according to claim 1, wherein: the wire winding device is characterized in that mounting holes are formed in two ends of the ejector pin head (5), a clamping shaft (6) is arranged in one mounting hole in a clearance fit mode, the clamping shaft (6) is connected with the mounting holes through a flat key, the ejector pin head (5) is screwed on the clamping shaft (6) through a hexagon socket head cap screw, and a wire winding reel shaft (1) is arranged in the other mounting hole of the ejector pin head (5) in a clearance fit mode.

3. The wire and cable multi-coil winding device according to claim 1, wherein: the take-up and looping device is characterized in that a pressing plate (7) is arranged on the outer side of the wire coil (2) at the left end of the take-up and looping device, the pressing plate (7) is fixed on a small side plate (21) of the wire coil (2) through a shifting lever (8) and a butterfly nut (9) on the shifting lever, a shifting fork plate (10) is arranged on a clamping shaft (6) at the right end of the take-up and looping device, and the shifting fork plate (10) is fixed on a large side plate (23) of the wire coil (2) at the right end through a long shifting lever (11).

4. The wire and cable multi-coil winding device according to claim 1, wherein: the wire take-up reel shaft (1) is composed of a middle primary shaft and two secondary shafts at two ends, the diameter of each secondary shaft is smaller than that of each primary shaft, and the secondary shafts are in clearance fit with mounting holes in one ends of the ejector pins (5).

5. The wire and cable multi-coil winding device according to claim 1, wherein: the small side plate (21) and the large side plate (23) are respectively welded at two ends of the disc core (22), and two ends of the hollow pipe (24) are respectively welded at the through holes in the centers of the small side plate (21) and the large side plate (23).

6. The wire and cable multi-coil winding device according to claim 1, wherein: one end of the short deflector rod (3) is in threaded connection with the small side plate (21), and the other end of the short deflector rod is in clearance fit with the mounting hole in the large side plate (23).

7. The wire and cable multi-coil winding device according to claim 1, wherein: one end of the shifting rod (8) is in threaded connection with the small side plate (21) of the left-end wire coil (2), and the other end of the shifting rod is in clearance fit with the mounting hole on the pressing plate (7) and is screwed and pressed on the outer side of the small side plate (21) of the left-end wire coil (2) through an outer thread on the shifting rod by the butterfly nut (9).

8. The wire and cable multi-coil winding device according to claim 1, wherein: one end of the long deflector rod (11) is in clearance fit with a mounting hole on a large side plate (23) of the right end wire coil (2), and the other end of the long deflector rod is in clearance fit with a mounting hole on the shifting fork plate (10) and is screwed on the shifting fork plate (10) through an outer wire arranged on the head part by the nut component (12).

9. The wire and cable multi-coil winding device according to claim 1, wherein: an opening nonmetal sleeve is sleeved on the disc core (22), and a coiled wire cable (13) is wound on the nonmetal sleeve.

Technical Field

The invention relates to the technical field of cable production equipment, in particular to a multi-coil wire winding and looping device for wires and cables.

Background

In the present day that the cable market is competitive and the industry profit tends to be low, customers put higher manufacturing requirements on cable manufacturing companies for gaining larger profit margins. Under the condition that the cable is produced safely according to the national standard and the industrial standard strictly and the performance meets the use requirement, for the long-length electric cables with the length being not less than 1000m and the diameter being less than 30mm, customers can put forward four or more coiled disks for the convenience of transportation, installation, fixed-length laying and the like, the middle of the cable cannot be disconnected and connected, and the cable cannot be pulled or scratched in the transfer process. The technical problem of how to rewind the multi-coil large-length wire cables which cannot be disconnected and have joints in the middle and how to quickly separate the multi-coil wire cables from the wire coils of the wire coils is solved for a long time by the method.

Disclosure of Invention

The invention aims to provide a wire and cable multi-disc winding device to solve the problems in the background technology.

The technical scheme adopted by the invention is as follows:

the utility model provides a wire and cable polydisc receipts line lopping device, includes the drum 2 of receipts line drum axle 1 and a plurality of interconnect, drum 2 includes little curb plate 21, core 22, big curb plate 23, hollow tube 24, core 22 one end is fixed with little curb plate 21, and the other end is fixed with big curb plate 23, coaxial hollow tube 24 that is provided with in the core 22, the little curb plate 21 of one of them drum 2 and the big curb plate 23 of another drum 2 link together through short driving lever 3, receipts line drum axle 1 runs through the hollow tube 24 of all drums 2, and is provided with clamping sleeve 4 in the overhead 2 outside departments of drum at take-up drum axle 1's both ends, the 4 outside of clamping sleeve is provided with ejector pin head 5, be provided with clamping shaft 6 in the 5 outsides of ejector pin head.

The two ends of the ejector pin head 5 are provided with mounting holes, one mounting hole is internally provided with a clamping shaft 6 in a clearance fit mode, the clamping shaft 6 is connected with the mounting hole through a flat key, the ejector pin head 5 is screwed on the clamping shaft 6 through a hexagon socket head cap screw, and the other mounting hole of the ejector pin head 5 is internally provided with a wire take-up reel shaft 1 in a clearance fit mode.

The outer side of the wire coil 2 at the left end of the wire winding and looping device is provided with a pressing plate 7, the pressing plate 7 is fixed on a small side plate 21 of the wire coil 2 through a shifting rod 8 and a butterfly nut 9 on the shifting rod, a shifting fork plate 10 is arranged on a clamping shaft 6 at the right end of the wire winding and looping device, and the shifting fork plate 10 is fixed on a large side plate 23 of the wire coil 2 at the right end through a long shifting rod 11.

The take-up reel shaft 1 is composed of a middle primary shaft and two secondary shafts at two ends, the diameter of each secondary shaft is smaller than that of each primary shaft, and the secondary shafts are in clearance fit with mounting holes at one ends of the ejector pins 5.

The small side plate 21 and the large side plate 23 are respectively welded at two ends of the disc core 22, and two ends of the hollow tube 24 are respectively welded at through holes in the centers of the small side plate 21 and the large side plate 23.

One end of the short driving lever 3 is connected to the small side plate 21 in a threaded mode, and the other end of the short driving lever is in clearance fit with the mounting hole in the large side plate 23.

One end of the deflector rod 8 is in threaded connection with the small side plate 21 of the left end coil 2, and the other end of the deflector rod is in clearance fit with the mounting hole on the pressing plate 7 and is screwed and pressed at the outer side of the small side plate 21 of the left end coil 2 through an outer thread on the deflector rod by the butterfly nut 9.

One end of the long deflector rod 11 is in clearance fit with a mounting hole on a large side plate 23 of the right-end wire coil 2, and the other end of the long deflector rod is in clearance fit with a mounting hole on the shifting fork plate 10 and is screwed on the shifting fork plate 10 through an outer screw arranged on the head part by the nut component 12.

An opening nonmetal sleeve is sleeved on the disc core 22, and a coiled wire cable 13 is wound on the nonmetal sleeve.

In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:

the invention has the advantages of simple combination, compact structure, reasonable layout, reliable operation, convenient popularization and easy operation. By using the invention, the multi-coil looped long-length wire cable which cannot be disconnected and has a connector in the middle can be wound again, and the technical problem that the multi-coil looped wire cable can be quickly separated from the coil cores of the coils can be solved; the labor intensity of operators is reduced, and the labor cost is reduced; and profit space is won for the customers, and a harmonious and orderly operating environment is created together with the customers.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a take-up reel of the present invention;

shown in the figure: a take-up reel shaft 1; a wire coil 2; a short deflector rod 3; a clamping sleeve 4; a needle head 5; a clamp shaft 6; a pressing plate 7; a deflector rod 8; a butterfly nut 9; a fork plate 10; a long deflector rod 11; a nut assembly 12; a wire cable 13; a small side plate 21; a hub 22; a large side plate 23; a hollow tube 24.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the following embodiments and accompanying drawings further illustrate the present invention in detail.

Example 1

As shown in fig. 1 to 2, this embodiment provides a wire and cable multi-winding coiling device, including coiling reel 1 and a plurality of drum 2 of interconnect, drum 2 includes little curb plate 21, core 22, big curb plate 23, hollow tube 24, core 22 one end is fixed with little curb plate 21, and the other end is fixed with big curb plate 23, coaxial hollow tube 24 that is provided with in the core 22, the little curb plate 21 of one of them drum 2 and the big curb plate 23 of another drum 2 link together through short driving lever 3, coiling reel 1 runs through the hollow tube 24 of all drums 2, and is provided with clamping sleeve 4 in the overhead drum 2 outside department in both ends of coiling reel 1, the clamping sleeve 4 outside is provided with ejector pin head 5, be provided with clamping shaft 6 in the ejector pin head 5 outside.

Mounting holes are formed in the two ends of the ejector pin head 5, a clamping shaft 6 is arranged in one mounting hole in a clearance fit mode, the clamping shaft 6 is connected with the mounting hole through a flat key, the ejector pin head 5 is screwed on the clamping shaft 6 through a hexagon socket head cap screw, and a wire take-up reel shaft 1 is arranged in the other mounting hole of the ejector pin head 5 in a clearance fit mode.

The outer side of the wire coil 2 at the leftmost end of the wire winding and looping device is provided with a pressing plate 7, the pressing plate 7 is fixed on a small side plate 21 of the wire coil 2 through a shifting rod 8 and a butterfly nut 9 on the shifting rod, a shifting fork plate 10 is arranged on a clamping shaft 6 at the rightmost end of the wire winding and looping device, and the shifting fork plate 10 is fixed on a large side plate 23 of the wire coil 2 at the rightmost end through a long shifting rod 11.

The small side plate 21 and the large side plate 23 are respectively welded at two ends of the disk core 22, and two ends of the hollow pipe 24 are respectively welded at the through holes in the centers of the small side plate 21 and the large side plate 23. The small side plate 21 and the large side plate 23 are made of steel plates with proper thickness according to the process requirement of the bending radius of the electric wire and the electric cable, the disc core 22 is bent from iron sheets with proper thickness according to the process requirement of the width of the coiled electric wire and the electric cable, and the hollow pipe 24 is purchased commercially according to the actual installation requirement; all the wire coils 1 are identical in size at all positions; the size of the pressure plate 7 is completely the same as that of the large side plate 23 of each wire coil.

One end of the short deflector rod 3 is in threaded connection with the small side plate 21 of the wire coil 1, and the other end of the short deflector rod is in clearance fit with a mounting hole in the large side plate 23 of the wire coil 1 which is connected with each other. One end of each of the two shift levers 8 is in threaded connection with the small side plate 21 of the leftmost end wire coil 2, and the other end of each of the two shift levers is in clearance fit with the mounting hole in the pressing plate 7 and is screwed and pressed at the outer side of the small side plate 21 of the leftmost end wire coil 2 through the outer thread on the pressing plate. One ends of the two long deflector rods 11 are in clearance fit with a mounting hole on a large side plate 23 of the right-end wire coil 2, and the other ends of the two long deflector rods are in clearance fit with a mounting hole on the shifting fork plate 10 and are screwed by the nut component 12 through outer threads arranged on the head.

The wire take-up reel shaft 1 is composed of a primary shaft in the middle and secondary shafts symmetrically arranged at two ends, the diameter of each secondary shaft is 8-10mm smaller than that of the primary shaft, the secondary shafts are completely the same as the guide rail type wire take-up frame in size, are in clearance fit with mounting holes at one ends of the top needle heads 5 mounted and matched with the guide rail type wire take-up frame, and are the same in size in the matching length direction; the primary shaft of the take-up reel shaft 1 is in clearance fit with the hollow pipe 24 of each reel and the mounting holes in the left clamping sleeve and the right clamping sleeve 4 respectively; the other ends of the left and right thimble heads 5 are respectively connected with the left and right clamping shafts 6 through flat keys, and the left and right thimble heads 5 are respectively screwed on the left and right clamping shafts 6 by hexagon socket head cap screws.

After all the components are installed according to the installation requirements of the equipment, all the wire coils 2 need to be ensured; the total width of the pressing plate 7 and the left and right clamping shafts 6 is 1-2mm larger than the length of the primary shaft of the take-up reel shaft 1, so that the stand columns at two ends of the guide rail type take-up frame are prevented from being damaged and the take-up reel shaft 1 is prevented from deforming due to the fact that the take-up reel shaft 1 is clamped to be too tight in the installation and device operation processes.

Example 2

On the basis of the embodiment 1, a layer of 1-2mm opening nonmetal sleeve is added between the inner ring of the coiled wire and cable 13 and each wire coil core 22, so that the separation between the coiled wire and cable 13 and the wire coil core 22 and the roundness of the inner ring and the outer ring of the coiled wire and cable 13 are ensured; the non-metal sleeve with an opening is a polytetrafluoroethylene sleeve with the diameter of 1-2 mm.

In fig. 1, the arrow direction is a coiling direction, in order to ensure that the coiled electric wires 13 with fixed length of each coil can be vertically stacked, electric wires 13 with proper length can be reserved among the coils, and the coiled electric wires and cables are bound by hemp ropes according to the actual situation of the coiling process and the rewinding is not influenced; in order to ensure that the shapes of the inner ring and the outer ring of each circle of the coiled electric wire 13 with fixed length are not deformed, three or four sections of hemp ropes with proper length can be added between the inner ring of each circle of the coiled electric wire 13 with fixed length and the opening nonmetal sleeve 11 added on each wire coil, and the coiled electric wire 13 with fixed length can be bundled by the hemp ropes according to the actual situation of the coiling process.

The above description is only exemplary of the invention, and any modification, equivalent replacement, and improvement made within the spirit and principle of the invention should be included in the protection scope of the invention.