一种用于两薄板电子束焊板间高低差测量的系统和方法

文档序号:1853530 发布日期:2021-11-19 浏览:22次 >En<

阅读说明:本技术 一种用于两薄板电子束焊板间高低差测量的系统和方法 (System and method for measuring height difference between two thin plate electron beam welding plates ) 是由 李毅 杨磊 张迎松 李怡豪 于 2021-09-18 设计创作,主要内容包括:本发明公开了一种用于两薄板电子束焊板间高低差测量的系统和方法。该系统所包括的装置有线激光距离传感器、速度传感器、控制器、传感器保护装置、线激光距离传感器固定装置、速度传感器固定装置、圆盘支架、半圆盒转动装置、驱动转轴、驱动器,其中焊枪垂直于薄板平面且焊枪中心在两薄板间隙的中心线上,线激光距离传感器通过传感器固定装置与半圆盒转动装置连接,焊枪沿着两板间隙做一遍往复运动,当焊枪完成单程路线时,此时线激光距离传感器记录下板A的各点高度。在驱动器的控制下,驱动转轴发生旋转并带动半圆盒装置一起运动,当线激光距离传感器转动180°时停止。之后线激光距离传感器随着焊枪的移动记录板B的各点高度。焊接完成后,重复上述动作,线激光距离传感器再次分别记录板A、B的焊缝焊后高度。本发明系统简单,可实现两薄板焊前的高低差测量以及薄板焊后纵向高度变形的测量。(The invention discloses a system and a method for measuring the height difference between two thin plate electron beam welding plates. The system comprises a linear laser distance sensor, a speed sensor, a controller, a sensor protection device, a linear laser distance sensor fixing device, a speed sensor fixing device, a disc support, a semicircular box rotating device, a driving rotating shaft and a driver, wherein a welding gun is perpendicular to a sheet plane, the center of the welding gun is located on the central line of a gap between two sheets, the linear laser distance sensor is connected with the semicircular box rotating device through the sensor fixing device, the welding gun does reciprocating motion once along the gap between the two sheets, and when the welding gun completes a one-way route, the linear laser distance sensor records the height of each point of a lower plate A. Under the control of the driver, the driving rotating shaft rotates and drives the semicircular box device to move together, and the linear laser distance sensor stops when rotating 180 degrees. The line laser distance sensor then records the height of each point of the board B as the welding gun moves. After the weld is complete, the above actions are repeated and the line laser distance sensors again record the post weld height of the welds of the panel A, B, respectively. The system is simple, and can realize the height difference measurement before welding the two sheets and the measurement of the longitudinal height deformation of the sheets after welding.)

一种用于两薄板电子束焊板间高低差测量的系统和方法

技术领域

本发明涉及焊接技术领域,具体涉及一种用于两薄板电子束焊板间高低差测量的系统和方法。

背景技术

焊接过程的机械化和自动化,是近代焊接技术的一项重要发展,它不仅标志着更高的焊接生产效率和更好的焊接质量,而且还大大改善了生产劳动条件。激光在检测领域中的应用十分广泛,技术含量十分丰富,对社会生产和生活的影响也十分明显,激光测距是激光最早的应用之一,这是由于激光具有方向性强、亮度高、单色性好等优点。

在焊接中,由于零件材料本身的制造误差或者人为放置时造成的误差所导致的板件高低不对称对焊缝质量有很大的影响;测量板高时,通过变换焊枪姿态来测得焊枪左右两板高度会导致前后激光所测位置不一致;在焊接后,焊接件的尺寸发生变化以及后续需要对焊接变形进行计算。综上所述,需要一种新的装置或方法来对焊接件进行焊前和焊后位置及尺寸的精确测量。

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