阅读说明：本技术 一种防撞梁的制作方法 (Manufacturing method of anti-collision beam ) 是由 方超 罗宇雁 赵欢 梁成 蒙日亮 孙金生 区锦文 于 2021-08-18 设计创作，主要内容包括：本发明公开了一种防撞梁的制作方法,用包括以下步骤：S1：预备天然的木板；S2：清理木板中的木质素和半纤维素以形成具有多个孔道的木板；S3：将木板放入剪切增稠液中,使得剪切增稠液透过各孔道浸入木板内部并附着在木板上；S4：将木板进行压实；S5：在木板的端面设置密封层进行封端。本发明将剪切增稠液填充在木板内形成防撞梁,本发明的防撞梁可以充分吸收碰撞产生的能量,提高车辆的安全性能,有效降低碰撞对人员造成的损伤,属于汽车防撞结构的技术领域。(The invention discloses a manufacturing method of an anti-collision beam, which comprises the following steps: s1: preparing a natural wood board; s2: cleaning lignin and hemicellulose in the wood board to form the wood board with a plurality of pore channels; s3: putting the wood board into the shear thickening liquid, so that the shear thickening liquid is immersed into the wood board through each pore channel and attached to the wood board; s4: compacting the wood board; s5: and arranging a sealing layer on the end face of the wood board for end sealing. The shear thickening fluid is filled in the wood board to form the anti-collision beam, the anti-collision beam can fully absorb energy generated by collision, improves the safety performance of vehicles, effectively reduces the damage of the collision to personnel, and belongs to the technical field of automobile anti-collision structures.)

1. The manufacturing method of the anti-collision beam is characterized by comprising the following steps: the method comprises the following steps:

s1: preparing a wood board;

s2: forming a plurality of pores in the wood board;

s3: putting the wood board into a shear thickening liquid, so that the shear thickening liquid penetrates through each pore channel to be immersed into the wood board and attached to the wood board;

s4: compacting the wood board;

s5: and arranging a sealing layer on the end face of the wood board for sealing.

2. A method of making an impact beam as claimed in claim 1, wherein: in step S2, the wood board is cleaned of lignin and hemicellulose to form a plurality of the channels.

3. A method of making an impact beam as claimed in claim 1, wherein: in step S1, the wood board is hardwood or softwood.

4. A method of making an impact beam as claimed in claim 3, wherein: the hardwood is cherry wood or oak wood or elm wood or birch wood or beech wood; the cork is nanmu or camphor wood or pine or fir.

5. A method of making an impact beam as claimed in claim 1, wherein: in step S2, soaking the wood board with the mixture of the first reagent and the second reagent under boiling conditions; the first reagent is one or more of NaOH, KOH, LiOH and ammonia water; the second reagent is Na₂SO₃、K₂SO₃And urea.

6. A method of making an impact beam as claimed in claim 1, wherein: in step S3, the shear thickening fluid includes agent three and agent four; the reagent III is any one or more of nano silicon dioxide, calcium carbonate, polystyrene and polymethyl methacrylate; and the reagent IV is any one or more of polyethylene glycol, water and glycerol mixed liquor, isopropanol and polysiloxane.

7. A method of making an impact beam as claimed in claim 1, wherein: in step S4, the temperature of the compaction is 100 ℃ to 200 ℃.

8. A method of making an impact beam as claimed in claim 1, wherein: in step S5, the wood plant fibers are terminated at the upper and lower ends in the extending direction.

9. A method of making an impact beam as claimed in claim 1, wherein: in step S5, the sealing layer is a resin board or a polyurethane board or a wood board.

10. A method of making an impact beam as claimed in claim 1, wherein: in step S5, the end-sealing manner is friction welding end-sealing or hot melt end-sealing.

Technical Field

The invention relates to the technical field of automobile anti-collision structures, in particular to a manufacturing method of an anti-collision beam.

Background

Present anticollision roof beam all is formed by the high strength steel design, generally design for hollow metallic structure absorbs stronger impact force, but the higher density of metal is unfavorable for the lightweight of car, and hollow structure can only confront disposable impact, does not have better effect to many times or multistage impact, and metal is anticorrosive and the abandonment is extremely not environmental protection, surface treatment or scrap back subsequent processing need a large amount of manpower and materials when using, do not accord with the sustainable requirement of green environmental protection of automobile development. The existing wood boards are generally applied to various aspects such as building walls, ceilings or automobile door panels, floors and the like, although the existing wood boards in the market have various different properties, different requirements are met. However, for high-strength boards required by some special areas, because of the influence of the structural strength and internal defects of the wood boards, the high-strength boards are usually not high in strength and impact resistance and cannot meet the use requirements, and only a small part of trees have high-strength impact-resistant use values, so that the common wood boards are used as the anti-collision beams which are difficult to manufacture than shoulder metal.

Disclosure of Invention

Aiming at the technical problems in the prior art, the invention aims to: according to the manufacturing method of the anti-collision beam, the shear thickening fluid is filled in the wood board to form the anti-collision beam, the anti-collision beam can fully absorb energy generated by collision, the safety performance of a vehicle is improved, and the damage of the collision to personnel is effectively reduced.

In order to achieve the purpose, the invention adopts the following technical scheme:

a manufacturing method of an anti-collision beam comprises the following steps:

s1: preparing a wood board;

s2: forming a plurality of pores in the wood board;

s3: putting the wood board into a shear thickening liquid, so that the shear thickening liquid penetrates through each pore channel to be immersed into the wood board and attached to the wood board;

s4: compacting the wood board;

s5: and arranging a sealing layer on the end face of the wood board for sealing.

Further, in step S2, the wood board is cleaned of lignin and hemicellulose to form a plurality of the channels.

Further, in step S1, the wood board is hardwood or softwood.

Further, the hardwood is cherry or oak or elm or birch or beech; the cork is nanmu or camphor wood or pine or fir.

Further, in step S2, soaking the wood board with the mixture of the first reagent and the second reagent under boiling conditions; the first reagent is one or more of NaOH, KOH, LiOH and ammonia water; the second reagent is Na₂SO₃、K₂SO₃And urea.

Further, in step S3, the shear thickening fluid includes a third agent and a fourth agent; the reagent III is any one or more of nano silicon dioxide, calcium carbonate, polystyrene and polymethyl methacrylate; and the reagent IV is any one or more of polyethylene glycol, water and glycerol mixed liquor, isopropanol and polysiloxane.

Further, in step S4, the temperature of the compaction is 100 ℃ to 200 ℃.

Further, in step S5, the wood plant fibers are terminated at the upper and lower ends in the extending direction thereof.

Further, in step S5, the sealing layer is a resin board, a polyurethane board, or a wood board.

Further, in step S5, the end-sealing manner is friction welding end-sealing or hot melt end-sealing.

Compared with the prior art, the invention has the beneficial effects that: the invention has simple structure and good anti-collision performance, and the wooden anti-collision beam has the characteristic of intelligent response to impact and can play a role in multiple or multiple-stage impact. The method of the invention can enable various wood boards to become the anti-collision beam with high strength and high impact performance. According to the invention, the anti-collision beam is obtained by carrying out chemical treatment and high-temperature compaction treatment on the wood board, and the strength of the anti-collision beam made of the wood board is far higher than that of the existing metal anti-collision beam. The anti-collision beam has higher impact resistance due to the existence of the shear thickening fluid, and can realize thin wall under the condition of meeting the strength requirement. The wood board has the advantage of light weight due to low density. Meanwhile, the invention also has wider practical performance, for example, the invention can also be used in the fields of automobile anti-collision door guard plates and the like. When the anti-collision beam is installed, riveting modes are more than those of metal, a large number of connecting parts can be reduced, and the design of a vehicle is more free. The abandoned anti-collision beam of the wood board can be automatically degraded without a large amount of manpower, and has the characteristics of environmental protection and reproducibility.

Drawings

Fig. 1 is a schematic structural view of an impact beam.

Fig. 2 is a schematic structural view of a wood board having a plurality of channels.

FIG. 3 is a schematic structural view of a filled shear-thickened wood board.

FIG. 4 is a schematic view of the structure of the wood board after the compaction process.

In the figure, 1 is a wood board, 2 is a pore channel, 3 is shear thickening fluid, and 4 is a sealing layer.

Detailed Description

The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "communicating" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

For convenience of description, the up-down direction described below is the same as the up-down direction of fig. 1 unless otherwise specified.

As shown in fig. 1 to 4, the present embodiment provides a method for manufacturing an impact beam, including the following steps:

s1: preparing a natural wood board 1;

s2: a plurality of cells 2 are formed in the wood board 1.

S3: putting the wood board 1 into the shear thickening fluid 3, so that the shear thickening fluid 3 penetrates through the pore channels 2 to be immersed into the wood board 1 and attached to the wood board 1.

The Shear Thickening liquid 3 is an intelligent response material, namely a novel protective material with the name of Shear Thickening Fluid, and the strength of the material is related to the impact. The shear thickening fluid 3 is free to suspend a plurality of special particles, and the contained nano spherical particles are one of the hardest non-metallic materials in nature, and are flexible at ordinary times and firm when being impacted. At present, the material is widely used in human body protection equipment as a novel material. The shear thickening fluid 3 has strong impact resistance and can play a role in multiple or multiple impact. The shear thickening fluid 3 belongs to a softer material at ordinary times, when the shear thickening fluid is impacted, the internal structure of the material is changed, the strength of the material is increased instantly, the performance is changed from soft to hard instantly, a large amount of impact energy is absorbed in the process, and the larger the impact is instantly, the larger the strength of the material is. When the impact disappears, the internal structure of the material slowly recovers to the original state, the material gradually becomes soft, when the impact is applied again, the material becomes hard instantly, the material can be circularly reciprocated, and the material has the capability of resisting multi-section or multi-time impact.

The shear thickening fluid 3 is attached to the wood board 1, so that the wood board 1 has the capacity of instantly hardening after being impacted and absorbing a large amount of impact energy.

S4: compacting the wood board 1; the board 1 is compacted by means of a compactor.

S5: and arranging a sealing layer 4 on the end face of the wood board 1 for end sealing.

Specifically, in one embodiment, in S2, lignin and hemicellulose in the wood board 1 are removed to form the wood board 1 having a plurality of pores 2; part of lignin and hemicellulose in the wood board 1 is cleaned by chemical treatment, and the place occupied by the lignin and the hemicellulose is empty, so that the wood board 1 with a plurality of pore channels 2 is formed.

Specifically, in one embodiment, in S1, wood board 1 is hardwood or softwood.

Specifically, in one embodiment, the hardwood is cherry or oak or elm or birch or beech.

Specifically, in one embodiment, the cork is a nanmu or camphor wood or pine or fir.

Specifically, in one embodiment, in S2, the wood board 1 is soaked under boiling conditions with the first reagent and the second reagent mixed; the boiling condition is 100-200 ℃, and the wood board 1 is soaked by mixing the first reagent and the second reagent at the temperature of 100-200 ℃. In the embodiment, the boiling condition is 100 ℃, the plant cellulose of the wood board 1 is not easy to damage at 100 ℃, the first reagent and the second reagent are not easy to evaporate too fast, and the permeability is optimal.

Specifically, in one embodiment, the wood board 1 is vibrated using a vibrator during the soaking process in S2. Vibrating the wood board 1 through a vibrator to enable the mixed solution of the first reagent and the second reagent to fully infiltrate into the plant cell tissues of the wood board 1.

Specifically, in one embodiment, the areas of the upper end surface and the lower end surface of the wood board 1 are equal, and the wood board 1 is square. The vibrating machine comprises a vibrating motor and a vibrating rod connected with the output end of the vibrating motor; the vibrating spear is connected with the wood board 1.

Most cells of wood are aligned axially (the direction of elongation of plant fibers), and only a few wood rays are aligned radially. The wood is composed of hollow tubular cells, external force is applied to all directions of the wood, and the ultimate stress generated when the wood is damaged is different. The vibrating rod vibrates radially.

In order to ensure that the mixed liquor can fully permeate into the plant cell tissues of the wood board and simultaneously ensure that the plant cell tissues of the wood are not damaged, the vibration frequency of the vibrating rod is

Wherein: m is the mass of the wood board, A is the radial sectional area of the wood board, t is the axial length (the extending direction of the plant fibers) of the wood board, and G is the shear modulus of the wood board.

Specifically, in one embodiment, the first reagent is NaOH, KOH, LiOH, ammonia, or the like; the first reagent is one or more of NaOH, KOH, LiOH and ammonia water. The second reagent is Na₂SO₃、K₂SO₃Urea, etc., and the second reagent is Na₂SO₃、K₂SO₃And urea.

Specifically, in one embodiment, the mixing ratio of the first reagent and the second reagent is (1: 0.8) - (1: 1.2).

Specifically, in one embodiment, in S3, shear thickening fluid 3 includes agent three and agent four; the third reagent and the fourth reagent are mixed, and then the wood board 1 is placed in the mixed solution. The third reagent is nano silicon dioxide, calcium carbonate, polystyrene, polymethyl methacrylate and the like; the third reagent is one or more of nano silicon dioxide, calcium carbonate, polystyrene and polymethyl methacrylate. The reagent IV is one or more of polyethylene glycol, water and glycerol mixed solution, isopropanol and polysiloxane.

Specifically, in one embodiment, the mixing ratio of the first reagent and the second reagent is (1: 1.1) - (1: 1.3).

Specifically, in one embodiment, in S4, the temperature of the compaction is between 100 ℃ and 200 ℃. In this example, the temperature of compaction was 165 ℃.

Specifically, in one embodiment, at S5, the wood is terminated at its upper and lower ends in the direction of growth of the wood, which is the direction in which the plant fibers of the wood extend or the direction in which the plant conduits of the wood transport moisture and inorganic salts. In preparing wood board 1 in S1, cutting is performed along the growth direction of wood, and only the sealing layer 4 is needed to seal the upper end face and the lower end face of wood, and the sealing layer is not needed to seal the side face of wood.

Specifically, in one embodiment, in S5, the material of the sealing layer 4 is a resin-based material, a polyurethane-based material, a wood-based material, or the like.

In particular, in one embodiment, the sealing layer 4 has a thickness D of 5 β, where β is the ratio of the area of the cell channels 2 on the end face to the end face. The thickness of the sealing layer 4 is too large, the influence is caused, the weight of the anti-collision beam is increased, the shear thickening liquid 3 in the pore channel 2 is easy to seep out due to the fact that the thickness of the sealing layer 4 is too small, and the thickness of the sealing layer 4 needs to be adjusted according to the area proportion of the pore channel 2 on the end face.

Specifically, in one embodiment, in S5, the termination is a friction weld termination or a hot melt termination.

In general, the method of the present invention produces an impact beam having the following advantages:

1) the method is a general method for changing various wood boards into the anti-collision beam with high strength and high impact performance, such as easily-cracked pine and the like.

2) The high-strength wood board is subjected to chemical treatment and high-temperature compaction treatment, and the strength of the high-strength wood board reaches or even exceeds that of many metals.

3) Due to the existence of the shear thickening fluid, the wood board has higher impact resistance.

4) The thin wall can be realized under the condition of meeting the strength requirement.

5) The wood board has the advantage of light weight due to low density.

6) Has wider practical performance, for example, can also be used in the aspect of stress application such as automobile anti-collision door guard plates and the like.

7) The impact resistance characteristic of shear thickening can be effective to multiple or multiple impacts.

8) The wooden anti-collision beam has the characteristic of intelligent response to impact.

9) The riveting mode of the wood board is more than that of metal, so that a large number of connecting parts can be reduced, and the design is more free.

10) The wood board anti-collision beam can be automatically degraded without a large amount of manpower after being discarded, and has the characteristics of environmental protection and reproducibility.

Specifically, in one embodiment, the vehicle bumper system is not only applied to the field of automobiles, but also applied to the field of other anti-collision structures.

The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.