Sheet processing apparatus, lamination processing apparatus, image forming apparatus, and image forming system

文档序号:1855233 发布日期:2021-11-19 浏览:24次 中文

阅读说明:本技术 片材处理装置、层压处理装置、图像形成装置及图像形成系统 (Sheet processing apparatus, lamination processing apparatus, image forming apparatus, and image forming system ) 是由 高桥航 古桥朋裕 浅野翔 铃木义人 门马真也 秋山城治 原口阳介 野崎航 于 2021-04-29 设计创作,主要内容包括:本发明提供一种片材处理装置、层压处理装置、图像形成装置及图像形成系统,其根据两张重叠的片材(层压片材)的尺寸(输送方向长度)、片材状介质(插页)的尺寸以及夹入片材状介质的页数,来控制片材状介质对两张重叠的片材的插入处理。涉及在两页片材重叠且一部分被接合的两张重叠的片材中夹入片材状介质的片材处理装置。本发明的片材处理装置根据两张重叠的片材的输送方向长度、片材状介质的输送方向长度、以及夹入两张重叠的片材的片材状介质的张数,来控制片材状介质对两张重叠的片材的插入处理。由此,能够自动地将一张到多张的插页插入到两张重叠的片材内,能够灵活地应对用户的要求。(The invention provides a sheet processing apparatus, a lamination processing apparatus, an image forming apparatus, and an image forming system, which control insertion processing of two overlapped sheets by a sheet-like medium according to the size (length in a conveying direction) of the two overlapped sheets (laminated sheets), the size of the sheet-like medium (insert), and the number of pages of the sandwiched sheet-like medium. The present invention relates to a sheet processing apparatus that sandwiches a sheet-like medium between two overlapped sheets in which two sheets are overlapped and a part of the two overlapped sheets is joined. The sheet processing apparatus controls insertion processing of two superimposed sheets by a sheet-like medium based on a length in a conveying direction of the two superimposed sheets, a length in a conveying direction of the sheet-like medium, and the number of sheets of the sheet-like medium sandwiching the two superimposed sheets. This enables automatic insertion of one to a plurality of inserts into two overlapped sheets, and flexible response to user requests.)

1. A sheet processing apparatus for sandwiching a sheet-like medium between two overlapped sheets in which two sheets are overlapped and a part of the two overlapped sheets is joined, characterized in that:

the insertion process of the two superimposed sheets by the sheet-shaped medium is controlled based on the length in the conveying direction of the two superimposed sheets, the length in the conveying direction of the sheet-shaped medium, and the number of sheets of the sheet-shaped medium sandwiching the two superimposed sheets.

2. The sheet processing apparatus according to claim 1, characterized by comprising:

a single-sheet insertion mode in which one sheet-like medium is inserted into the two overlapped sheets, and a multiple-sheet insertion mode in which a plurality of sheets of the sheet-like medium are inserted into the two overlapped sheets in the conveying direction.

3. The sheet processing apparatus according to claim 2, characterized in that:

when the sheet-like medium has a length in the conveying direction equal to or less than a threshold value, the mode is automatically switched to the multiple-page insertion mode.

4. A sheet processing apparatus according to claim 2 or 3, characterized in that:

automatically switching to the multiple-page insertion mode when a length of the sheet-like medium in a conveying direction is equal to or less than half of a length of the two overlapped sheets in the conveying direction.

5. The sheet processing apparatus according to any one of claims 2 to 4, characterized by comprising:

a first stacking mechanism that stacks the two overlapped sheets;

a sheet size detection unit provided in the first stacking unit and configured to detect a length of the two stacked sheets in a conveyance direction;

a second stacking mechanism for stacking the sheet-like media, and

a medium size detection unit provided in the second stacking unit and configured to detect a length of the sheet-like medium in a conveying direction,

automatically switching to the multiple-page insertion mode when a length of the sheet-like medium in a conveying direction is equal to or less than half of a length of the two overlapped sheets in the conveying direction.

6. The sheet processing apparatus according to any one of claims 2 to 5, characterized in that:

has a display operation mechanism for displaying information and receiving operation input,

through the display operation mechanism, the user can select any one of the single-page insertion mode and the multi-page insertion mode.

7. The sheet processing apparatus according to any one of claims 1 to 6, characterized in that:

assuming that the two overlapped sheets have a length in the conveying direction of L1,

assuming that the sheet-like medium has a length in the conveying direction of L2,

n is the number of the sheet-like media sandwiching the two overlapped sheets,

when L1 is not less than L2 xn, the insertion process of the sheet-like medium into the two overlapped sheets is performed.

8. The sheet processing apparatus according to any one of claims 1 to 7, characterized in that:

having a notification mechanism that signals a user of a perception,

assuming that the two overlapped sheets have a length in the conveying direction of L1,

assuming that the sheet-like medium has a length in the conveying direction of L2,

n is the number of the sheet-like media sandwiching the two overlapped sheets,

in the case where L1 < L2 × n, a notification urging confirmation of the user is performed by the notification mechanism.

9. The sheet processing apparatus according to any one of claims 1 to 8, characterized by comprising:

a rotating member, and

a conveying mechanism that conveys the two overlapped sheets to the rotating member,

the two sheets are wound around the rotating member, whereby a difference in winding circumference length is generated between the two overlapped sheets, and the two sheets are peeled off.

10. A laminate processing apparatus characterized by comprising:

the sheet processing apparatus as claimed in any one of claims 1 to 9, and

and a heat pressing member capable of heating and pressing the two superposed sheets.

11. An image forming apparatus, characterized by comprising:

an image forming section for performing image formation, an

The sheet processing apparatus of any one of claims 1 to 9, or the lamination processing apparatus of claim 10.

12. An image forming system characterized by comprising:

image forming apparatus, and

the sheet processing apparatus of any one of claims 1 to 9, or the lamination processing apparatus of claim 10.

13. An image forming system characterized in that:

the sheet processing apparatus according to any one of claims 1 to 9 or the lamination processing apparatus according to claim 10 is detachable from the image forming apparatus.

Technical Field

The invention relates to a sheet processing apparatus, a lamination processing apparatus, an image forming apparatus and an image forming system.

Background

A known lamination processing technique is to insert an interleaf (paper, photograph, or the like) into two overlapped sheets (laminated sheets or laminated films) in which the two sheets are overlapped and one side is joined (connected), and apply heat and pressure to bond the two overlapped sheets.

For example, patent document 1 discloses a laminating apparatus in which a laminated film whose leading end is connected is separated by a separation release mechanism (upper and lower vacuum devices), and then a protective paper sheet is inserted.

In addition, the image forming apparatus disclosed in patent document 2 can perform a desired laminating process by controlling the operation of the fixing unit section according to the thickness of the laminated sheet.

However, depending on the size of the laminated sheet and the interleaf, one to a plurality of interleaf sheets may be inserted in the laminated sheet. However, the above-mentioned prior art does not disclose a structure in which a plurality of inserts are inserted. Therefore, there is a problem that the use is limited and the user's requirements cannot be satisfied.

Further, the laminated sheet has a problem that it is limited in use and cannot satisfy a user's request because the position of insertion of the inserted insert cannot be adjusted.

Accordingly, an object of the present invention is to provide a sheet processing apparatus that controls an insertion process of two overlapped sheets by a sheet-like medium based on a size (a length in a conveying direction) of the two overlapped sheets (laminated sheets), a size of the sheet-like medium (an insert), and the number of pages sandwiching the sheet-like medium.

Another object of the present invention is to provide a sheet processing apparatus capable of adjusting the relative position of a sheet-like medium with respect to two overlapped sheets (laminated sheets) while allowing at least one sheet-like medium (an insert) to be inserted into the two overlapped sheets.

[ patent document 1 ] Japanese patent No. 5803470

Disclosure of Invention

A sheet processing apparatus for sandwiching a sheet-like medium between two overlapped sheets in which two sheets are overlapped and a part of the two overlapped sheets is joined, the sheet processing apparatus comprising: the insertion process of the two superimposed sheets by the sheet-shaped medium is controlled based on the length in the conveying direction of the two superimposed sheets, the length in the conveying direction of the sheet-shaped medium, and the number of sheets of the sheet-shaped medium sandwiching the two superimposed sheets.

Another solution to the above problem is a sheet processing apparatus for sandwiching a sheet-like medium between two overlapped sheets in which two sheets are overlapped and a part of the two overlapped sheets is joined, the sheet processing apparatus including: and a second conveyance mechanism that conveys the two superposed sheets, the first conveyance mechanism being capable of inserting at least one of the two superposed sheets with the sheet-shaped media interposed therebetween, and having a single-page insertion mode in which one of the sheet-shaped media is inserted into the two superposed sheets, and a multiple-page insertion mode in which a plurality of the sheet-shaped media are inserted into the two superposed sheets in a conveyance direction, and being capable of arbitrarily adjusting relative positions of the sheet-shaped media with respect to the two superposed sheets, respectively.

The sheet processing apparatus of the present invention can automatically insert one to a plurality of inserts into two overlapped sheets, and can arbitrarily adjust the relative position of a sheet-like medium with respect to the two overlapped sheets. Therefore, the user can flexibly respond to the user's request.

Drawings

Fig. 1 is a diagram showing the overall configuration of a sheet processing apparatus according to an embodiment of the present invention.

Fig. 2 is a view showing the configuration of a main portion of the sheet processing apparatus of fig. 1 (1 thereof).

Fig. 3 is a configuration diagram (2 thereof) of a main part of the sheet processing apparatus.

Fig. 4 is a configuration diagram (3 thereof) of a main portion of the sheet processing apparatus.

Fig. 5 is a configuration diagram (4) of a main portion of the sheet processing apparatus.

Fig. 6 is a configuration diagram (5 thereof) of a main portion of the sheet processing apparatus.

Fig. 7 is a configuration diagram (6) of a main portion of the sheet processing apparatus.

Fig. 8 shows a configuration diagram of a main portion of the sheet processing apparatus (7 thereof).

Fig. 9 is a configuration diagram (8) of a main portion of the sheet processing apparatus.

Fig. 10(a) -10 (c) show a modification of the guide path for the peeled two-sheet.

Fig. 11 is a diagram (1) showing a configuration of a single-page insertion mode of the sheet processing apparatus.

Fig. 12 is a configuration diagram (2 thereof) showing a single-page insertion mode of the sheet processing apparatus.

Fig. 13 is a configuration diagram (3) showing a single-page insertion mode of the sheet processing apparatus.

Fig. 14 shows a configuration diagram (1) of a multiple page insertion mode of the sheet processing apparatus.

Fig. 15 shows a configuration diagram (2 thereof) of a multiple page insertion mode of the sheet processing apparatus.

Fig. 16 is a diagram (3) showing the configuration of the multiple page insertion mode of the sheet processing apparatus.

Fig. 17 is a diagram (4) showing the configuration of the multiple page insertion mode of the sheet processing apparatus.

Fig. 18 shows a configuration of a main portion of the sheet processing apparatus (9 thereof).

Fig. 19 is a schematic view showing a peeling claw provided in the sheet processing apparatus.

Fig. 20(a) to 20(b) are schematic views showing an example of a driving structure of the separation claw.

Fig. 21 is a perspective view showing a state where the peeling claw is inserted into the sheet S.

Fig. 22 is a perspective view showing a state of the peeling claw and the sheet S in fig. 8.

Fig. 23 is a perspective view (2 thereof) showing a state of the peeling claw and the sheet S in fig. 8.

Fig. 24(a) to 24(b) show examples of operation screens displayed on the operation panel, in which the size and the number of sheets to be sandwiched are set.

Fig. 25 is a diagram showing an overall configuration of an example of a lamination processing apparatus including a sheet processing apparatus according to the present invention.

Fig. 26 is a diagram showing an overall configuration of an example of an image forming apparatus including a lamination processing apparatus according to the present invention.

Fig. 27 is a diagram showing an overall configuration of a modification of the image forming apparatus including the lamination processing apparatus according to the present invention.

Fig. 28 is a flowchart illustrating a series of operations from the start of sheet feeding to the end of the laminating process by sandwiching an interleaf.

Fig. 29 is a flowchart (2) illustrating a series of operations from the start of sheet feeding to the end of the lamination process by sandwiching an interleaf.

Fig. 30 is a view (1) showing a configuration for adjusting the relative position of the interleaf P to the sheet S.

Fig. 31 is a view (2) showing a configuration for adjusting the relative position of the interleaf P to the sheet S.

Fig. 32(a) -32 (b) show a configuration diagram (3) for adjusting the relative position of the interleaf P to the sheet S.

Fig. 33(a) -33 (b) show a configuration diagram (4) for adjusting the relative position of the interleaf P to the sheet S.

Fig. 34 shows a configuration diagram (5) for adjusting the relative position of the interleaf P to the sheet S.

Fig. 35(a) -35 (b) show a configuration diagram (fig. 6) for adjusting the relative position of the interleaf P to the sheet S.

Fig. 36(a) -36 (b) show a configuration diagram (7) for adjusting the relative position of the interleaf P to the sheet S.

Fig. 37 is a view (8) showing a configuration for adjusting the relative position of the interleaf P to the sheet S.

Fig. 38(a) -38 (b) show an example of an operation screen displayed on the operation panel for setting the relative position of an insert.

Fig. 39 is a flowchart (fig. 2) illustrating a series of operations from the start of sheet feeding to the end of the lamination process by sandwiching an interleaf.

Detailed Description

Fig. 1 is a diagram showing the overall configuration of a sheet processing apparatus according to an embodiment of the present invention. The sheet processing apparatus 100 of the present embodiment peels two overlapped sheets (hereinafter, referred to as sheets S) from each other, and inserts and sandwiches a sheet-like medium (hereinafter, referred to as an insert P) into the peeled sheets S.

Here, the sheet S is two overlapped sheets in which two sheets are overlapped and a part (or one side) thereof is joined. The two superposed sheets are, for example, a transparent sheet such as a transparent polyester sheet on one side and a transparent or opaque sheet on the opposite side, and are joined together at one side. In addition, the two overlapped sheets also include a laminated film.

The insert P is an example of a sheet-like medium inserted into the two overlapped sheets. The sheet-like medium includes, in addition to plain paper, thick paper, postcards, envelopes, thin paper, coated paper (coated paper, etc.), tracing paper, 0HP sheet, and the like.

As shown in fig. 1, the sheet processing apparatus 100 has a sheet tray 102 as a 1 st loading mechanism that loads sheets S, a pickup roller 105 that feeds the sheets S from the sheet tray 102, and a conveying roller pair 107. Further, the sheet processing apparatus 100 has a paper feed tray 103 as a 2 nd loading mechanism for loading the interleaf P, and a pickup roller 106 for feeding the interleaf P from the paper feed tray 103.

A size sensor C6 as a sheet size detection mechanism for detecting the size (length in the conveying direction) of the sheet S is provided in the sheet tray 102, and a size sensor C7 as a medium size detection mechanism for detecting the size (length in the conveying direction) of the insert P is provided in the paper feed tray 103.

Each of the size sensor C6 and the size sensor C7 includes a plurality of sensors arranged in parallel in the conveying direction. Since the detection result of the sensor varies depending on the size of the loaded sheets S (or the interleaf P), the conveyance direction length of the sheets S (or the interleaf P) can be detected.

A conveyance sensor C1 for detecting the conveyance position of the sheet S is provided downstream of the conveyance roller pair 107 in the conveyance direction, and a conveyance sensor C2 for detecting the conveyance position of the insert P is provided downstream of the pickup roller 106 in the conveyance direction.

The conveyance sensors C1 and C2 may be used to detect the conveyance direction length of the sheet S (or the insert P).

Further, the sheet processing apparatus 100 is provided with an entrance roller pair 108 as a 1 st conveying mechanism, a wind-up roller 109 as a rotating member, an exit roller pair 113 as a 2 nd conveying mechanism, a paper discharge tray 104, and the like, downstream of the conveying roller pair 107 and the pickup roller 106. Between the winding roller 109 and the exit roller pair 113, there is a peeling claw 116 provided to be movable in the width direction of the sheet S.

A conveyance sensor C3 for detecting the conveyance positions of the sheet S and the interleaf P is provided downstream in the conveyance direction of the inlet roller pair 108, and an abnormal state detection sensor C4 for detecting the state of the sheet S is provided downstream in the conveyance direction of the winding roller 109. Then, a conveyance sensor C5 that detects the conveyance position of the sheet S is provided downstream in the conveyance direction of the exit roller pair 113.

The pickup roller 105, the conveying roller pair 107, the inlet roller pair 108, and the winding roller 109 are examples of the 1 st conveying mechanism, and the pickup roller 106, the inlet roller pair 108, and the winding roller 109 are examples of the 2 nd conveying mechanism.

An operation panel 10 as a display operation means is provided in an exterior member of the sheet processing apparatus 100, and the operation panel 10 performs information display and operation input reception in the sheet processing apparatus 100. The operation panel 10 also functions as a notification mechanism for giving a sensory signal to the user. Alternatively, the sheet processing apparatus 100 may be provided with a separate notification mechanism other than the operation panel 10. In addition, a controller 500 for control is also provided.

The sheet processing apparatus 100 according to the present embodiment loads the sheets S and the interleaf P on different trays, separates and opens the two sheets while conveying the sheets S, and inserts the interleaf P into the opening. Then, the sheets S with the inserted sheet P inserted therein are discharged and stacked on the discharge tray 104.

Fig. 2 is a view showing the configuration of a main portion of the sheet processing apparatus of fig. 1 (1 thereof). As shown in fig. 2, the inlet roller pair 108 and the outlet roller pair 113 are, for example, two rollers in a pair, and are rotationally driven by a drive mechanism (a motor or the like). The sheet S and the interleaf P are nipped and conveyed by the rotational drive of the entrance roller pair 108 in one direction and the rotational drive of the exit roller pair 113 in the forward and reverse directions.

The entrance roller pair 108 conveys the sheet S and the interleaf P toward the exit roller pair 113. This conveying direction is referred to as a forward conveying direction (arrow a direction).

On the other hand, the pair of exit rollers 113 can switch their rotation in both the forward and reverse directions. The nipped sheet S can be conveyed toward the sheet discharge tray 104 (see fig. 1), which is a forward conveying direction, and the sheet S can be conveyed toward the winding roller 109, which is a reverse direction (pull-back direction) of the conveyance direction. The direction of conveyance toward the take-up roller 109 (the opposite direction with respect to the forward direction of conveyance) is referred to as the reverse direction of conveyance (the direction of arrow B).

Further, the sheet processing apparatus 100 is provided with a winding roller 109 and a peeling claw 116 as rotating members between the inlet roller pair 108 and the outlet roller pair 113. The winding roller 109 is rotationally driven in the forward and reverse directions by a drive mechanism (a motor or the like), and the rotation can be switched in both directions (clockwise direction/counterclockwise direction).

The winding roller 109 has a roller member 111 and a movable gripping mechanism 110 provided on the roller member 111 and gripping the sheet S. The movable gripping mechanism 110 is characterized by gripping the leading end of the sheet S together with the roller member 111. The gripping mechanism 110 may be integrally formed on the outer periphery of the roller member 111, or may be configured as another component.

Next, a series of operations of the sheet processing apparatus 100, that is, operations from peeling of the sheet S to insertion of the insert P will be described with reference to fig. 1 to 18. In fig. 3 to 18, the same components as those in fig. 1 and 2 are denoted by the same reference numerals, and detailed description thereof will be omitted.

In fig. 1, the sheets S on the sheet tray 102 are stacked such that a portion of two sheets to be joined is located on the downstream side in the feeding direction (conveying direction) of the pickup roller 105. Then, the sheet processing apparatus 100 picks up the sheet S on the sheet tray 102 by the pickup roller 105, and is conveyed toward the inlet roller pair 108 by the conveying roller pair 107.

Next, as illustrated in fig. 2, the sheet S is conveyed toward the winding roller 109 by the inlet roller pair 108. Here, the sheet processing apparatus 100 conveys the side where the end portion of one of the four sides of the sheet S is joined as the downstream in the forward conveying direction (arrow a direction).

Next, as shown in fig. 3, the sheet processing apparatus 100 temporarily stops its conveyance at a point in time when the rear end portion of the sheet S in the forward conveyance direction passes through the winding roller 109. These operations are performed by conveying the sheet S by a predetermined amount from the conveyance sensor C3, with the detection of the leading end of the sheet S by the conveyance sensor C3 being triggered.

Next, as shown in fig. 4, the sheet processing apparatus 100 opens the gripping mechanism 110, reverses the rotation direction of the exit roller pair 113, and conveys the sheet S in the reverse conveyance direction (arrow B direction) toward the opening of the gripping mechanism 110.

Next, as shown in fig. 5, at the time point when the end portion of the sheet S is inserted into the opened gripping mechanism 110, the sheet processing apparatus 100 stops conveyance, and closes the gripping mechanism 110 to grip the end portion of the sheet S. In addition, these operations are performed by conveying the sheet S by a specified amount.

Next, as shown in fig. 6, the sheet processing apparatus 100 rotates the winding roller 109 counterclockwise to wind the sheet S around the winding roller 109. Here, the sheet S is wound onto the winding roller 109 from the side of the two sheets which is not joined.

As shown in fig. 7, when the sheet S is wound around the winding roller 109, the difference in winding length (difference in winding amount) between the two overlapped sheets causes an excess of the sheet on the inner peripheral side, and the sheet S slacks toward one end of the joint. The result is a space between the two sheets. By inserting the peeling claw 116 into the generated space from both sides of the sheet S, the space between the two sheets can be reliably maintained. These operations are performed by conveying the sheet S by a predetermined amount from the conveyance sensor C5, with the detection of the leading end of the sheet S by the conveyance sensor C5 being triggered.

Here, the peeling claw 116 will be described supplementarily.

Fig. 19 is a schematic diagram of a separation claw provided in the sheet processing apparatus, and fig. 20(a) to 20(b) are schematic diagrams of an example of a drive configuration of the separation claw. Fig. 21 is a perspective view showing a state where the separation claw is inserted into the sheet S.

As shown in fig. 19, the height dimension of the peeling claw 116 gradually increases from the center in the width direction toward the rear end as viewed from the upstream side in the conveying direction. Further, the dimension in the conveying direction is gradually increased from the front end toward the center as viewed in the height direction. Then, the peeling claw 116 is in a cross shape as viewed from the width direction.

As shown in fig. 20(a) to 20(b), in the configuration of the present embodiment, two peeling claws 116 are arranged facing each other and are moved closer to and away from each other by (a) belt driving or (b) rack and pinion.

Since the peeling claw 116 of the present embodiment has the above-described shape and is configured to be movable in the width direction of the sheet S, it can be smoothly inserted into a space generated in the sheet S as shown in fig. 21.

Returning to the description of the series of operations of the sheet processing apparatus 100. In a state where the peeling claw 116 is inserted into the space where the sheet S is generated (see fig. 7), the sheet processing apparatus 100 rotates the winding roller 109 clockwise, and moves the space where the sheet S is peeled to the rear end portion in the forward conveying direction (the arrow a direction) of the sheet S as illustrated in fig. 8. Then, the gripping mechanism 110 is opened at a point of time when the sheet S has moved by a predetermined amount, and the rear end of the sheet S is separated vertically.

In this state, the sheet processing apparatus 100 temporarily stops the conveyance of the sheet S, and then peels the entire area of the trailing edge of the sheet S by further moving the peeling claw 116 in the sheet width direction. These operations are performed by conveying the sheet S by a predetermined amount from the conveyance sensor C5, with the detection of the leading end of the sheet S by the conveyance sensor C5 being triggered.

Fig. 22 is a perspective view showing a state of the peeling claw 116 and the sheet S in fig. 8. Since the peeling claw 116 also has a shape (function) of a branch claw that guides the peeled sheet S in different directions (see fig. 19), two sheets of the sheet S can be conveyed on different paths.

Further, since the peeling claw 116 is configured to be movable in the width direction (see fig. 20 a to 20 b), it can be arranged at a position that appropriately supports the posture of the sheet S as shown in fig. 23. Therefore, even if the size or stiffness of the sheet S is changed, the sheet S can be guided in a desired branching direction. Since the sheet branching member and the driving device of the branch claw are not required over the entire width of the conveying path, the cost can be reduced compared to the conventional one.

Next, as shown in fig. 9, from the state where the entire area of the trailing end of the sheet S is peeled off, the sheet processing apparatus 100 this time rotates the pair of exit rollers 113 in the counterclockwise direction and conveys the sheet S in the reverse conveying direction (arrow B direction). That is, the two sheets S of the sheet S that are peeled are guided in the up-down direction by the peeling claws 116, respectively, and the two sheets are peeled from each other as a whole.

Then, the sheet processing apparatus 100 temporarily stops the conveyance of the sheet S, and enters a state in which the joining portion of the sheet S is gripped (nipped) by the exit roller pair 113. Therefore, the side of the sheet S to be joined serves as an end portion, and is largely opened.

These operations are performed by conveying the sheet S by a predetermined amount from the conveyance sensor C5, with the detection of the leading end of the sheet S by the conveyance sensor C5 being triggered.

(modification example)

Fig. 10(a) -10 (c) show a modification of the guide path for the peeled two-sheet. Illustrated in fig. 9 is the path of fig. 10(a) in which the upper and lower sheets are both guided in the same direction from the joining portion of the sheet S. In addition, the upper and lower sheets may be guided in opposite directions, such as a path guided in a reverse S-shape as shown in fig. 10(b) or a path guided in an S-shape as shown in fig. 10 (c).

Next, the characteristic configuration of the present invention will be explained.

The sheet processing apparatus 100 of the present embodiment is characterized in that one to a plurality of interleaf sheets P are inserted into a sheet S according to the size (conveyance direction length) of the sheet S and the size (conveyance direction length) of the interleaf sheet P. First, a single-page insertion mode in which one interleaf P is inserted into the sheet S will be described, and next, a multiple-page insertion mode in which a plurality of interleaf sheets P are inserted into the sheet S along the conveying direction will be described.

(Single Page insert mode)

As shown in fig. 11, the sheet processing apparatus 100 rotates the inlet roller pair 108 to convey the interleaf sheet P conveyed from the sheet feed tray 10 (see fig. 1) in the forward conveying direction (the direction of arrow a) toward the outlet roller pair 113.

Next, as illustrated in fig. 12, the sheet processing apparatus 100 rotates the exit roller pair 113 to join the sheet S and the interleaf P, and inserts the interleaf P into the opened sheet S.

Next, as shown in fig. 13, the sheet processing apparatus 100 conveys the sheet S with the inserted sheet P inserted in the forward conveying direction (the arrow a direction) by the exit roller pair 113, overlaps two sheets of the sheet S again, and closes the opening. Then, the sheet S with the inserted sheet P sandwiched therebetween is discharged by the exit roller pair 113 or rollers disposed therebehind (not shown) and stacked on the discharge tray 104 (see fig. 1).

Next, the multi-page insert mode will be described. The multiple-page insertion mode is a mode in which a plurality of interleaf pages P (two in the following embodiment) can be inserted in the sheet conveying direction.

(Multi-page insert mode)

As shown in fig. 14, the sheet processing apparatus 100 rotates the inlet roller pair 108 to convey the first interleaf P (hereinafter referred to as the 1 st interleaf P1) conveyed from the sheet feed tray 103 (see fig. 1) in the forward conveying direction (the direction of arrow a) toward the outlet roller pair 113.

Next, as shown in fig. 15, the sheet processing apparatus 100 rotates the exit roller pair 113 to merge the sheet S with the 1 st insert P1, and inserts the 1 st insert P1 into the opened sheet S. At this time, the second interleaf P (hereinafter referred to as the 2 nd interleaf P2) conveyed from the paper feed tray 103 (see fig. 1) is conveyed toward the exit roller pair 113 from the forward conveying direction (the direction of arrow a).

Next, as shown in fig. 16, the sheet processing apparatus 100 rotates the inlet roller pair 108 to merge the sheet S with the 2 nd insert P2, and further inserts the 2 nd insert P2 into the opened sheet S.

Then, as shown in fig. 17, the sheet processing apparatus 100 conveys the sheet S with the 1 st insert P1 and the 2 nd insert P2 inserted therein in the forward conveying direction (the arrow a direction) by the exit roller pair 113, overlaps two sheets of the sheet S again, and closes the opening.

Even if the number of the insert sheets is 3 or more, the insert sheets can be sandwiched by the same operation.

Alternatively, when the sheet processing apparatus includes a heat pressing apparatus capable of heating and pressing the sheet S, the sheet S may be conveyed to the heat pressing apparatus by switching the path by the branch claw 118 as shown in fig. 18. This is not only the multi-page insert mode, but also the same for the single-page insert mode.

In this manner, the sheet processing apparatus 100 of the present embodiment can control the insertion process of the interleaf P into the sheet S.

Next, a configuration in which the sheet processing apparatus 100 acquires the sizes (the lengths in the conveying direction) of the sheets S and the interleaf pages P and the number of the interleaf pages P to be sandwiched will be described.

As shown in fig. 1, the sheet processing apparatus 100 of the present embodiment has a size sensor C6 as a sheet size detection mechanism and a size sensor C7 as a medium size detection mechanism. According to the detection results of these sensors, when the conveyance direction length of the interleaf P is equal to or less than the threshold value, the sheet processing apparatus 100 automatically switches to the multiple-sheet insertion mode to perform insertion processing. On the other hand, when the length of the interleaf P in the conveying direction is equal to or greater than the threshold value, the insertion process is automatically switched to the single-sheet insertion mode.

In particular, when the conveyance direction length of the interleaf P is equal to or less than half the conveyance direction length of the sheet S, the insertion process may be performed by automatically switching to the multiple-page insertion mode. In the case of the multiple-page insertion mode, the number of the interleaf sheets P sandwiching the sheet S is calculated from the quotient of the size of the sheet S and the size of the interleaf sheets P.

Alternatively, the conveyance sensors C1 and C2 may be used instead of or in addition to the size sensor C6 and the size sensor C7.

In this manner, the sheet processing apparatus 100 of the present embodiment can automatically control the insertion process according to the sizes of the sheets S and the inserts P.

Next, a configuration in which the user can select the insertion process will be described. Fig. 24(a) to 24(b) show examples of operation screens displayed on the operation panel, in which the size and the number of sheets to be sandwiched are set.

As shown in fig. 24(a), in the sheet processing apparatus 100 of the present embodiment, the user can select and input the size of the laminated film material (sheet S), the size of the inserted sheet P, and the number of the inserted sheets P by touching the screen of the operation panel 10.

However, when the sum of the conveyance direction lengths of the interleaf sheets P is equal to or longer than the conveyance direction length of the sheet S, the sheet processing apparatus 100 determines that there is an abnormality. As shown in fig. 24(b), an error prompt is displayed on the operation panel 10, and the user is prompted to select and input again.

More specifically, as the size condition,

the length of the sheet S in the conveying direction is L1, and the length of the insert P in the conveying direction is L2

The number of the interleaf sheets P sandwiched by the sheets S is set to n,

when L1 is equal to or greater than L2 xn, the operation panel 10 receives the input from the user. Then, the sheet processing apparatus 100 performs an insertion process of inserting the interleaf P into the sheet S.

On the other hand, when L1 < L2 × n, an error prompt is displayed on the operation panel 10, and the user is prompted to make a selection, input, and adjustment again.

In this way, the user can select either one of the single page insertion mode in which one interleaf P is inserted and the multiple page insertion mode in which a plurality of interleaf ps are inserted by operating the panel 10.

Further, the sheet processing apparatus 100 may automatically control the insertion process using the above-described size condition.

In this manner, the sheet processing apparatus 100 of the present embodiment controls the insertion process of the interleaf P into the sheet S based on the length of the sheet S in the conveying direction, the length of the interleaf P in the conveying direction, and the number of interleaf P sheets sandwiched between the sheets S. Therefore, it is possible to appropriately and automatically insert one to a plurality of inserts P into the sheet S.

Further, for example, compared with the laminating apparatus of patent document 1 using a vacuum apparatus, the laminating apparatus has a simple configuration, and the entire apparatus can be simplified and downsized.

Further, as shown in fig. 1, the sheet processing apparatus 100 according to the present embodiment can load the sheet S and the interleaf P on different trays and convey them separately. Therefore, it is not necessary to load the sheets S and the inserts P in a predetermined order, and convenience can be improved. In the present embodiment, the sheets S are loaded on the tray 102 and the onserts P are loaded on the tray 103, but the present invention is not limited to this. The insert P may be loaded on the tray 102 and the sheets S may be loaded on the tray 103.

Next, a lamination processing apparatus, an image forming apparatus, and an image forming system including the sheet processing apparatus according to the present invention will be described.

Fig. 25 is a diagram showing an overall configuration of an example of a lamination processing apparatus including a sheet processing apparatus according to the present invention. The lamination processing apparatus 200 has the sheet processing apparatus 100 described above, a branch claw 118 that switches the conveyance path of the sheet S, a heat pressing roller 120 as a heat pressing member capable of heating and pressing the sheet S, and a discharge roller 121 disposed downstream of the heat pressing roller 120.

The laminating apparatus 200 is configured to perform a series of operations of feeding and peeling the sheet S, inserting the interleaf P, and performing the laminating process by heat pressing with 1 sheet. The series of actions can be automatically performed without manual work, and convenience can be improved as compared with the prior art.

Fig. 26 is a diagram showing an overall configuration of an example of an image forming apparatus including a lamination processing apparatus according to the present invention. The image forming apparatus 300 includes a lamination processing apparatus 200a as a lamination processing apparatus unit.

Here, the lamination processing apparatus 200a has a configuration in which the sheet S and/or the interleaf P can be supplied from the image forming apparatus 300 while having the sheet tray 102 on which the sheet S or the interleaf P is loaded. Therefore, with the image forming apparatus 300 (e.g., a printer, a copying machine, or the like), it is possible to insert an image into the sheet S or the interleaf P in an inline manner.

The configuration of the image forming apparatus main body 300 will be specifically described. As shown in fig. 26, an intermediate transfer device 150 is provided in the image forming apparatus main body 300. The intermediate transfer device 150 is wound around a plurality of rollers, and the endless intermediate transfer belt 152 is stretched substantially horizontally and travels counterclockwise.

Below the intermediate transfer device 150, cyan, magenta, yellow, and black image forming devices 154c, 154m, 154y, and 154k are arranged in 4-tandem along the tension direction of the intermediate transfer belt 152. Each image forming apparatus 154 is configured such that a charging device, a developing device, a transfer device, a cleaning device, and the like are provided around a drum-shaped image carrier that rotates clockwise in the drawing. An exposure device 156 is provided below each imaging device 154.

A paper feed device 158 is provided below the exposure device 156. The paper feeding device 158 has a 1 st paper feeding cassette 160 that receives the sheet S, and a 2 nd paper feeding cassette 162 that receives the interleaf P. The 1 st paper feed cassette 160 is an example of a 3 rd loading mechanism for loading two overlapped sheets, and the 2 nd paper feed cassette 162 is an example of a 4 th loading mechanism for loading a sheet-like medium.

A 1 st paper feed roller 166 for feeding the sheet S in the 1 st paper feed cassette 160 one by one into the paper transport path 164 is provided at the upper right of the 1 st paper feed cassette 160. Further, a 2 nd feed roller 168 for feeding the inserts P in the feed cassette one by one into the paper transport path 164 is provided at the upper right of the 2 nd feed cassette 162.

The paper conveying path 164 is formed from below to above on the right side in the image forming apparatus main body 300, and leads to the lamination processing apparatus 200a in the image forming apparatus main body 300. The paper conveying path 164 is provided with a conveying roller 170, a secondary transfer device 174 facing the intermediate transfer belt 152, a fixing device 176, a paper discharge device 178 constituted by a pair of paper discharge rollers, and the like in this order.

The 1 st paper feed roller 166, the transport roller 170, and the paper transport path 164 are examples of a 3 rd paper feed mechanism that feeds two overlapped sheets from the 1 st paper feed cassette 160 (3 rd loading mechanism). The 2 nd paper feed roller 168, the transport roller 170, and the paper transport path 164 are examples of a 4 th paper feed mechanism that feeds the sheet-like medium from the 2 nd paper feed cassette 162 (4 th loading mechanism). Further, the intermediate transfer device 150, the fixing device 176, and the like are examples of an image forming portion that forms an image on two superimposed sheets or sheet-like media.

Next, in the image forming apparatus 300 according to the present embodiment, an operation of performing a laminating process after forming an image on the sheet S will be described.

When an image is formed on the sheet S, first, an original image is read by the image reading apparatus 188, and is written by the exposure apparatus 156. Next, toner images of the respective colors are formed on the respective image carriers of the respective image forming devices 154c, 154m, 154y, and 154k, and the toner images are sequentially transferred to the primary transfer devices 180c, 180m, 180y, and 180k, thereby forming a color image on the intermediate transfer belt 152.

On the other hand, the image forming apparatus 300 rotates the 1 st paper feed roller 166 to feed out the sheet S one by one and enter the paper conveyance path 164. Then, the color image formed on the intermediate transfer belt 152 is transferred onto the sheet S by the secondary transfer device 174 as described above by being conveyed by the conveying roller 170 through the paper conveying path 164 and fed to the secondary transfer position at a proper timing.

The sheet S after the image transfer is image-fixed by the fixing device 176, and then sent to the lamination processing apparatus 200a by the sheet discharging device 178.

Further, the image forming apparatus 300 rotates the 2 nd paper feed roller 168 to feed out the interleaf paper P and enter the paper conveyance path 164, and is conveyed to the lamination processing apparatus 200a by the paper discharge apparatus 178.

In this way, the sheet S and the interleaf P after the image formation are conveyed to the lamination processing apparatus 200a, thereby performing the lamination processing. Since the details of the lamination process have already been described above, they are omitted here.

Since the image forming apparatus 300 of the present embodiment has the above-described configuration, the lamination process can be performed by the lamination process apparatus 200a even after the image formation is performed on the interleaf P. In addition, the lamination process may be performed after forming an image on the interleaf P and the sheet S.

Next, a modified example of an image forming apparatus including the sheet processing apparatus according to the present invention and an image forming system will be described.

Fig. 27 is a diagram showing an overall configuration of a modification of the image forming apparatus including the lamination processing apparatus according to the present invention. The image forming apparatus 400 is different from the image forming apparatus 300 shown in fig. 20(a) to 20(b) in that the image forming apparatus includes a main body discharge roller 122 and a main body discharge tray 123 on the image forming apparatus main body side.

The image forming apparatus 400 can discharge the recording medium after image formation to the main body discharge tray 123 using the main body discharge roller 122 without performing the laminating process. Therefore, the image forming apparatus 400 does not reduce the output speed of image formation without performing the laminating process.

The image forming apparatus 400 may be configured such that the laminating apparatus 200a is detachably provided therein. That is, when the lamination process is not necessary, the lamination process apparatus 200a may be detached from the image forming apparatus 400.

Further, the sheet feed tray 103 on which the interleaf sheets P are loaded and the pickup roller 106 that feeds the interleaf sheets P from the sheet feed tray 103 may be mounted in the detached lamination processing apparatus 200a, and may be used as a single lamination processing machine similar to that shown in fig. 25.

The image forming apparatus 300 shown in fig. 26 and the image forming apparatus 400 shown in fig. 27 may be configured to have a sheet processing apparatus instead of the lamination processor. In the image forming apparatus 400 shown in fig. 27, the sheet processing apparatus may be configured to be detachable.

The image forming system may be configured to include an image forming apparatus, a sheet processing apparatus 100 detachably connected to the image forming apparatus, or a system including a laminating apparatus 200. Further, the system may be configured to include a paper feeder (stacker) and/or a case binding apparatus. Further, when the sheet S passes through the fixing device 176, the sheet S does not adhere at the fixing temperature, and is adhered by applying heat at a higher temperature than that.

Further, the image forming apparatuses 300 and 400 use an electrophotographic method as a method of forming an image on the sheet S and the interleaf P, but the present invention is not limited to this, and a known image forming method such as an ink jet method and a stencil printing method may be used.

Fig. 28 is a flowchart illustrating a series of operations from the start of sheet feeding to the end of the laminating process by sandwiching an interleaf. The figure numbers corresponding to the flowcharts are shown and described.

First, in step S01, the sheet processing apparatus 100 determines whether the multipage insertion mode is selected by the user. If the multiple page insert mode is selected, the number of inter-leaves is selected in step S02.

That is, the user sets the laminate film size setting value, the interleaf size setting value, and the number of sandwiched sheets through the operation panel 10 (see fig. 24 a).

On the other hand, in the case where the multipage insertion mode is not selected, the transition is made to step S03, and the sheet processing apparatus 100 determines that the single-page insertion mode is selected.

Next, in step S11, the sheet processing apparatus 100 starts paper feeding of the sheet S (see fig. 1). Next, in step S12, it is determined whether or not the leading end of the sheet S reaches the conveyance sensor C3 (see fig. 2). In step S13, when the sheet processing apparatus 100 determines that the sheet S has been conveyed by the specified amount from the conveyance sensor C3, the conveyance is temporarily stopped (see fig. 3). Next, in step S14, the sheet S is conveyed in the reverse conveying direction in step S15 while the gripping mechanism 110 is opened (see fig. 4).

When the sheet processing apparatus 100 determines in step S16 that the sheet S is conveyed by the specified amount, the conveyance of the sheet S is temporarily stopped in step S17. Then, in step S18, the gripping mechanism 110 is closed and the end of the sheet S is gripped (refer to fig. 5).

Next, in step S19, the sheet processing apparatus 100 rotates the winding roller 109 counterclockwise and winds the sheet S around the winding roller 109 (see fig. 6). Next, in step S20, it is determined whether the leading end of the sheet S has reached the conveyance sensor C5. When the sheet processing apparatus 100 determines in step S21 that the sheet S is conveyed from the conveyance sensor C5 by the specified amount, the abnormal state detection sensor C4 is used to detect the state of the sheet S in step S22.

The abnormal state detection sensor C4 is an abnormal state detection mechanism that detects whether or not the size of a space generated between two sheets S exceeds a predetermined threshold. In step S23, the sheet processing apparatus 100 transitions to step S24a when determining that the state of the sheet S is normal (the size of the space is equal to or larger than a predetermined threshold) based on the detection result of the abnormal state detection sensor C4.

On the other hand, in step S23, when it is determined that the state of the sheet S is abnormal (the size of the space is below the prescribed threshold), the transition is made to step S24b, and the sheet processing apparatus 100 notifies the abnormality and stops the sheet processing.

Upon shifting to step S24a, the sheet processing apparatus 100 inserts the peeling claw 116 into the generated space from both sides of the sheet S (refer to fig. 7). Next, in step S25, the sheet processing apparatus 100 rotates the winding roller 109 clockwise this time in a state where the peeling claws 116 are inserted from both sides of the sheet S, and conveys the sheet S in the forward conveying direction.

Next, in step S26, it is determined whether the leading end of the sheet S has reached the conveyance sensor C5. When the sheet processing apparatus 100 determines in step S21 that the sheet S is conveyed from the conveyance sensor C5 by the specified amount, the gripping mechanism 110 is opened in step S28.

Next, in step S29, the sheet processing apparatus 100 temporarily stops the conveyance of the sheet S, and in step S30, the separation claw 116 is further moved in the sheet width direction (see fig. 8). Thereby, the rear end of the sheet S is separated vertically.

In step S31, the sheet processing apparatus 100 conveys the sheet S in the reverse conveying direction. Next, in step S32, it is determined whether the leading end of the sheet S has reached the conveyance sensor C5. When the sheet processing apparatus 100 determines in step S33 that the sheet S has been conveyed by the specified amount from the conveyance sensor C5, the conveyance is temporarily stopped in step S34 (see fig. 9). Thereby, the peeling of the sheet S is completed.

Next, in step S35, the sheet processing apparatus 100 determines whether or not (inline-line) image formation is performed on the insert P into which the sheet S is inserted. In the case of inline, shifting to step S36, the sheet processing apparatus 100 causes the image forming apparatus to start a print job and form an image on the interleaf P. Next, the flow shifts to step S37.

On the other hand, in step S35, if not inline, the process proceeds to step S37.

In step S37, the sheet processing apparatus 100 conveys the insert P in the forward conveying direction and inserts the insert P into the opened sheet S. Here, the operations shown in fig. 11 to 13 are performed in the case of the single page insertion mode, and the operations shown in fig. 14 to 17 are performed in the case of the multiple page insertion mode.

Next, in step S38, the sheet processing apparatus 100 determines whether the selected number of interleaf sheets P is inserted into the sheet S. In the case of insertion, the process proceeds to step S39.

Next, in step S39, the path is switched by the branch claw 118. In step S40, the sheet S sandwiching the insert P is conveyed to a heat pressing device (fixing Md), and the lamination process is completed by applying heat and pressure (refer to fig. 18).

In the case of inline (in the case of yes in step S35), the image forming apparatus is notified of the start of printing JOB after the completion of the sheet peeling, and printing and conveyance of the interleaf P are performed. At this time, the printed interleaf P is conveyed, and the sheet processing apparatus is in a standby state until it reaches the conveyance sensor C1. Therefore, in consideration of the conveyance time of the printed interleaf P, for example, after the operation of the peeling claw 116 shown in fig. 7 is completed, the start of printing JOB may be notified to the image forming apparatus. This can improve productivity.

Fig. 29 is a flowchart (2) illustrating a series of operations from the start of sheet feeding to the end of the lamination process by sandwiching an interleaf. The figure numbers corresponding to the flowcharts are shown and described.

First, in step S01a, the sheet processing apparatus 100 detects the conveyance direction lengths of the sheet S and the insert P by the sheet size detection mechanism and the medium size detection mechanism. Then, it is determined whether the conveyance direction length of the interleaf P is equal to or less than half the conveyance direction length of the sheet S.

At less than half (yes), the transition is made to step S02a, and the sheet processing apparatus 100 switches to the multipage insertion mode. Next, in step S03a, the number of the interleaf P is calculated from the quotient of the size of the sheet S and the size of the interleaf P.

On the other hand, in step S01a, when the conveying direction length of the insert P is larger than half of the conveying direction length of the sheet S (in the case of no), the sheet processing apparatus 100 switches to the single insertion mode.

The next transition at step S11 is the same as the previous flow of fig. 28, and therefore, the description thereof is omitted.

Next, another characteristic configuration of the present invention will be explained.

The sheet processing apparatus 100 of the present embodiment is characterized in that the relative position of the interleaf P to the sheet S can be adjusted.

Specifically, when the first interleaf is inserted into the sheet S, the following four kinds of position alignment are performed.

(1) Abutment of the sheet S against the engaging portion (FIG. 30),

(2) Adjustment of the amount of projection of the sheet S (FIG. 31),

(3) Adjustment of linear velocity difference (FIGS. 32(a) -32 (b)), (see FIGS,

(4) Control of integration timing (FIGS. 33(a) -33 (b))

The following description is made in order.

(butting of sheet S against joining part)

As shown in fig. 30, when merging the insert P1 with the sheet S, the sheet processing apparatus 100 grips (nips) the joint of the sheet S by the pair of exit rollers 113, and opens the conveyance direction of the insert P1. Then, the position alignment of the insert P1 is performed by abutting the insert P1 against the joining portion of the sheet S.

(adjustment of projection amount of sheet S)

As illustrated in fig. 31, the sheet processing apparatus 100 adjusts the amount L of protrusion of the leading end portion of the sheet S from the nip of the exit roller pair 113 in the conveying direction. Then, in this state, by abutting the insert P1 against the nip of the exit roller pair 113, the positional alignment of the sheet S and the insert P1 is carried out. The projecting amount L is detected by a conveyance sensor C5.

In this manner, by arbitrarily adjusting the distance from the leading end of the sheet S to the leading end of the insert P1 in the conveying direction, the relative position of the sheet S and the insert P1 can be adjusted. Further, by abutting the insert P1 against the nip portion of the exit roller pair 113, the inclination correction of the insert P1 can be performed.

(adjustment of Linear velocity Difference)

As shown in fig. 32(a), the sheet processing apparatus 100 makes the linear velocity V1 of the exit roller pair 113 holding and conveying the peeled sheet S smaller than the linear velocity V2 of the entrance roller pair 108 conveying the insert P1 after the peeling of the sheet S is completed (V1 < V2). Then, as shown in fig. 32(b), in a timing in which the position alignment with the joint portion of the sheet S is taken into consideration, the position alignment of the sheet S and the insert P1 is carried out by abutting the insert P1 against the nip portion of the exit roller pair 113.

Therefore, the relative positions of the sheet S and the insert P1 can be adjusted, and since both the exit roller pair 113 and the entrance roller pair 108 are not stopped, the productivity can be improved.

(control of the timing of confluence)

As shown in fig. 33(a) -33 (b), the sheet processing apparatus 100, after the peeling of the sheet S is completed, controls the timing of the start of conveyance of the exit roller pair 113 holding the peeled sheet S so that the inserts P1 can meet at a desired relative position with respect to the sheet S.

That is, as shown in fig. 33(a), before the insert P1 reaches the nip of the exit roller pair 113, the exit roller pair 113 starts conveying the sheet S. Then, as shown in fig. 33(b), at the time point when the insert P1 becomes a desired relative position with respect to the sheet S, the insert P1 is merged with the sheet S.

Thus, the relative positions of the sheet S and the insert P can be adjusted without abutting the insert P against the sheet S or the nip portion of the exit roller pair 113.

When the second and subsequent interleaf sheets are inserted next, the following three kinds of alignment can be performed.

(1) The abutment of the nip portion of the outlet roller pair (FIG. 34),

(2) Adjustment of linear velocity difference (FIGS. 35(a) -35 (b))

(3) Control of the fusion timing (fig. 36(a) -fig. 36 (b)).

(abutment of the nip of the pair of exit rollers)

As shown in fig. 34, the sheet processing apparatus 100 adjusts a projection amount L2 (a distance between the rear end of the 1 st insert P1 and the front end of the 2 nd insert P2) by which the sheet S in the conveying direction projects from the nip of the exit roller pair 113. Then, by abutting the insert P2 against the nip of the exit roller pair 113, the positional alignment of the sheet S and the insert P2 is performed. The projecting amount L2 is detected by a conveyance sensor C5.

(adjustment of Linear velocity Difference)

As shown in fig. 35(a), the sheet processing apparatus 100 makes the linear velocity V1 of the exit roller pair 113 holding and conveying the peeled sheet S smaller than the linear velocity V2 of the entrance roller pair 108 conveying the 2 nd insert P2 after the peeling of the sheet S is completed (V1 < V2). Then, as shown in fig. 35(b), in consideration of the timing of the position alignment with the rear end portion of the insert P1, the succeeding 2 nd insert P2 is abutted against the sheet S to perform the position alignment of the sheet S and the insert P.

(control of the timing of confluence)

As shown in fig. 36(a), before the 2 nd insert P2 reaches the nip of the exit roller pair 113, the exit roller pair 113 conveys the sheet S with the insert P1 nipped to the discharge side. Then, as shown in fig. 36(b), the insert P2 is merged with the sheet S in consideration of the timing of alignment with the position of the rear end portion of the insert P1. Thus, the relative positions of the sheet S and the insert P2 can be adjusted without abutting the insert P2 against the sheet S or the nip portion of the exit roller pair 113.

Then, as shown in fig. 37, the insertion of the plurality of onserts is completed by conveying the sheet S and the onserts P2 in a state of gripping (nipping) both at the pair of exit rollers 113. The setting of the relative position of the interleaf can be adjusted within a range in which the rear end portion of the final interleaf P does not protrude from the rear end portion of the sheet S.

Fig. 38(a) -38 (b) show an example of an operation screen displayed on the operation panel for setting the relative position of an insert. As shown in fig. 38(a), the distance between the sheet end and the front end of the interleaf (length a) and the relative distance between the interleaf (length b) can be set. The adjustment may be performed when the sum of the conveying direction lengths of the interleaf sheets P, the distance between the sheet end and the front end of the interleaf sheet, and the sum of the relative distances of the respective interleaf sheets are equal to or less than the conveying direction length of the sheet S.

However, when the length of the sheet S in the conveying direction is equal to or longer than the predetermined length, the sheet processing apparatus 100 determines that the sheet S is abnormal. As shown in fig. 38(b), an error prompt is displayed on the operation panel 10, and the user is prompted to select and input again.

In this manner, the sheet processing apparatus 100 of the present embodiment controls the insertion process of the interleaf P into the sheet S based on the length of the sheet S in the conveying direction, the length of the interleaf P in the conveying direction, and the number of interleaf P sheets sandwiched between the sheets S. Therefore, a single sheet or a plurality of sheets of the insert P can be automatically inserted into the sheet S while adjusting the relative position between the sheet S and the insert P2.

Next, the characteristic portion of the present invention (portion A, B shown in fig. 28) will be described with reference to the flowchart of fig. 39.

(description of part A)

In step S01, the sheet processing apparatus 100 determines whether the multipage insertion mode is selected by the user. If the multiple page insert mode is selected, the number of inter-leaves is selected in step S02.

Next, in step S04, the user sets the distance (length a) between the sheet end and the leading end of the insert and the relative distance (length b) of each insert by operating the panel 10 (see fig. 38 a).

Next, in step S05, the sheet processing apparatus 100 determines whether or not the sum of the conveying direction lengths of the inserts P, the sum of the distances between the sheet end and the insert leading end, and the sum of the relative distances of the inserts are equal to or less than the conveying direction length of the sheet S. If "yes", the process proceeds to step S11, and paper feeding of the sheet S is started. On the other hand, if "no", the process returns to step S04, and the sheet processing apparatus 100 displays an error prompt on the operation panel 10 to prompt the user to perform selection and input again (see fig. 38 (b)).

In addition, in step S01, in the case where the multipage insertion mode is not selected, a transition is made to step S03, and the sheet processing apparatus 100 determines that the single-page insertion mode is selected. Next, in step S06, the user is allowed to set the distance (length a) between the sheet end and the front end of the insert by operating the panel 10. Thereafter, the process shifts to step S11, and paper feeding of the sheet S is started.

(description of part B)

In step S31, the sheet processing apparatus 100 conveys the sheet S in the reverse conveying direction. Next, in step S31a, it is determined whether the leading end of the sheet S reaches the sensor C4. Next, in step S31b, the sheet processing apparatus 100 determines whether or not to stop after conveying the joint portion of the sheet S to the nip portion of the exit roller pair 113.

Without stopping ("no"), in step S32, the sheet processing apparatus 100 determines whether the leading end of the sheet S has reached the conveyance sensor C5. When the sheet processing apparatus 100 determines in step S33 that the sheet S has been conveyed by the specified amount from the conveyance sensor C5, the conveyance is temporarily stopped in step S34.

On the other hand, if it is determined in step S31b that the sheet S is stopped (yes), the conveyance is temporarily stopped in step S34, and the separation of the sheet S is completed. In addition, step S31b is set as branch condition a.

Next, in step S37, the sheet processing apparatus 100 conveys the insert P in the forward conveying direction and inserts the insert P into the opened sheet S. When it is determined in step S37a that the insert P is conveyed from the conveyance sensor C3 by the specified amount, the sheet processing apparatus 100 determines in step S37b whether or not to start conveyance of the exit roller pair 113.

In the case of the start (the case of yes), shifting is made to step S37c, and the sheet processing apparatus 100 determines whether or not the linear velocity (V1) of the exit roller pair 113 and the linear velocity (V2) of the entrance roller pair 108 are made equal. In the case of equality (the case of yes), transition is made to step S37d, and at the point in time when the sheet S is conveyed by the specified amount, since the insert P reaches the exit roller pair 113, the two converge (control of the merging timing, refer to fig. 33(a) -33 (b)).

On the other hand, in step S37c, in the case where the linear velocities are not made equal (in the case of no), the process shifts to step S37e, and the linear velocity (V1) of the exit roller pair 113 is made smaller than the linear velocity (V2) of the entrance roller pair 108, so that the sheet S and the interleaf P are positionally aligned (adjustment of the linear velocity difference, refer to fig. 32(a) -32 (b)).

Here, returning to step S37b before, when the sheet processing apparatus 100 determines that the conveyance of the exit roller pair 113 is not to be started (in the case of no), the process proceeds to step S37 f. Here, the sheet processing apparatus 100 determines whether or not the joining portion of the sheet S is located at the nip portion of the exit roller pair 113. This is determined by the branch condition a described earlier.

In step S37f, when the engaging portion of the sheet S is located at the nip portion (yes), transition is made to step S37 g. The sheet processing apparatus 100 causes the joint portion of the sheet S to abut against the insert P, and then starts conveyance by the exit roller pair 113 (abutting against the joint portion of the sheet S, see fig. 30).

On the other hand, in step S37f, when the engaging portion of the sheet S is not in the nip (in the case of no), the process shifts to step S37h, and the sheet processing apparatus 100 conveys the sheet S a specified amount from the nip. Then, the process proceeds to step S37g, and the sheet processing apparatus 100 brings the insert P into contact with the nip portion of the exit roller pair 113, and then starts conveyance of the exit roller pair 113 (adjustment of the amount of projection of the sheet S, see fig. 31).

Next, the process shifts to step S38, and the sheet processing apparatus 100 determines whether or not the selected number of interleaf sheets P are inserted into the sheet S. In the case of insertion (yes), the flow proceeds to step S39. On the other hand, when there is a subsequent insert P (in the case of no), in step S38a, the sheet processing apparatus 100 conveys the sheet S by a specified amount, and shifts to step S37.

Since the same is applied to the case described above in the flowchart of fig. 28, the description thereof will be omitted.

The present invention has been described in detail through the embodiments. The embodiments are merely examples, and various modifications can be made without departing from the scope of the invention. For example, the embodiment and the modification may be combined separately.

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