Adjustable fabric deburring device for processing and working method thereof

文档序号:1857063 发布日期:2021-11-19 浏览:15次 中文

阅读说明:本技术 一种调节式面料加工用去毛刺装置及其工作方法 (Adjustable fabric deburring device for processing and working method thereof ) 是由 洪朝坑 刘宁 于 2021-08-26 设计创作,主要内容包括:本发明涉及一种调节式面料加工用去毛刺装置及其工作方法,属于面料加工技术领域,该装置包括壳体,所述壳体内开设有工作仓,所述工作仓内转动安装有主动辊和从动辊,所述主动辊和从动辊通过驱动装置相连接,所述壳体相对的两侧壁上分别开设有入料口和出料口,所述入料口和出料口内均设置有转动辊,所述工作仓的顶部和底部均通过气缸连接有毛刺去除器,两个所述毛刺去除器分别与主动辊和从动辊相匹配,所述工作仓内还设置有除尘机构。本发明通过调节转动辊的位置调整面料的张紧度,通过设置除尘机构将混合在空气中的毛刺进行去除,避免毛刺落在面料上,并且能够一次性进行双面去毛刺,提高了工作效率。(The invention relates to an adjustable deburring device for processing fabrics and a working method thereof, belonging to the technical field of fabric processing. According to the invention, the tension degree of the fabric is adjusted by adjusting the position of the rotating roller, and the dust removing mechanism is arranged to remove burrs mixed in the air, so that the burrs are prevented from falling on the fabric, double-sided deburring can be performed at one time, and the working efficiency is improved.)

1. The utility model provides a burr removing device is used in processing of regulation formula surface fabric, includes casing (1), its characterized in that: working bin (2) has been seted up in casing (1), drive roll (3) and driven voller (4) have been installed to working bin (2) internal rotation, drive roll (3) and driven voller (4) are connected through drive arrangement (5), pan feeding mouth (6) and discharge gate (7) have been seted up respectively on the relative both sides wall of casing (1), all be provided with in pan feeding mouth (6) and discharge gate (7) live-rollers (8), the top and the bottom of working bin (2) all are connected with burr remover (10), two burr remover (10) respectively with drive roll (3) and driven voller (4) phase-match, still be provided with dust removal mechanism (11) in working bin (2).

2. The deburring device for processing the adjustable fabric as claimed in claim 1, wherein: drive arrangement (5) include first motor (51) and conveyer belt (54), the one end of drive roll (3) is rotated with the inner wall of casing (1) and is connected, and the other end passes the lateral wall of casing (1) and is connected with the output shaft of first motor (51), drive roll (3) are located the outer one side of casing (1) and install action wheel (52), the one end of driven voller (4) is rotated with the inner wall of casing (1) and is connected, and the other end passes the lateral wall of casing (1) and installs from driving wheel (53), drive wheel (52) and from driving wheel (53) outside are established to conveyer belt (54) cover.

3. The deburring device for processing the adjustable fabric as claimed in claim 1, wherein: be provided with fixed plate (12) in pan feeding mouth (6) and discharge gate (7), seted up cavity (13) in fixed plate (12) and with cavity (13) communicating fixed chamber (14), fixed chamber (14) have a plurality ofly and from top to bottom symmetry equidistance distribute, the both ends of rotating roller (8) are all rotated and are installed fixed block (15), fixed block (15) and fixed chamber (14) phase-match.

4. The deburring device for processing the adjustable fabric as claimed in claim 1, wherein: burr remover (10) include shell (101), it gets rid of storehouse (102) to have seted up in shell (101), safety cover (103) are installed to shell (101) bottom, top one side of getting rid of storehouse (102) is rotated and is installed worm (104), the one end of worm (104) is passed the lateral wall of shell (101) and is connected with the output shaft of second motor (105), it is provided with bull stick (106) in storehouse (102) to get rid of, the top of bull stick (106) is rotated and is installed and is getting rid of storehouse (102) top, the bottom mounting of bull stick (106) has scraper (107), install on bull stick (106) with worm (104) assorted worm wheel (108).

5. The deburring device for processing the adjustable fabric as claimed in claim 1, wherein: dust removal mechanism (11) are including dust absorption head (111), dust absorption head (111) have two and respectively with drive roll (3) and driven voller (4) phase-match, dust removal passageway (112) have been seted up on the lateral wall of casing (1), dust absorption head (111) are installed on the inner wall of casing (1) and are communicated with each other with dust removal passageway (112), the one end that dust removal passageway (112) kept away from dust absorption head (111) is connected with dust absorption pump (113).

6. A deburring device for adjusting fabric processing according to claim 5, wherein: a dust collection bin (114) is arranged in the dust collection head (111), and a filter plate (115) is arranged in the dust collection bin (114).

7. A deburring device for adjusting fabric processing according to claim 6, wherein: one side of the filter plate (115) far away from the dust removal channel (112) is provided with a scraper (116), and the scraper (116) is arranged at the top of the dust collection bin (114) through an expansion rod (117).

8. The working method of the deburring device for processing the adjustable fabric as claimed in claims 1 to 7, characterized in that: the method comprises the following steps:

s1: one end of the fabric to be treated penetrates through the bottom of a rotating roller (8) positioned at a feeding port (6), sequentially passes through the top of a driving roller (3) and the bottom of a driven roller (4), and finally penetrates out of the top of the rotating roller (8) positioned at a discharging port (7);

s2: adjusting the position of the rotating roller (8) to keep the fabric at a certain tension degree, and adjusting the height of the burr remover (10) to match the burr remover (10) with the fabric;

s3: and opening the dust removal mechanism (11), controlling the fabric to move, and removing burrs through the burr remover (10).

Technical Field

The invention belongs to the technical field of fabric processing, and relates to an adjustable deburring device for fabric processing and a working method thereof.

Background

In the production flow of surface fabric, in order to improve finished product surface fabric quality, need get rid of the burr on the surface fabric, traditional burring device generally can only carry out the single face burring, leads to burring efficiency not high, and the important can not adjust according to surface fabric thickness, can only be suitable for the surface fabric of certain thickness. Most burring devices do not handle the burr of getting rid of, lead to the burr to fall on the surface of the fabric, influence the pleasing to the eye of surface fabric, are provided with dust removal mechanism in the part burring device, but use just need dismantle the clearance after a period, and is very inconvenient.

Disclosure of Invention

The invention aims to provide an adjustable fabric deburring device for processing and a working method thereof.

The purpose of the invention can be realized by the following technical scheme:

the utility model provides a regulation formula surface fabric processing deburring device, includes the casing, the working bin has been seted up in the casing, drive roll and driven voller are installed to the working bin internal rotation, drive roll and driven voller are connected through drive arrangement, pan feeding mouth and discharge gate have been seted up on the relative both sides wall of casing respectively, all be provided with the live-rollers in pan feeding mouth and the discharge gate, the top and the bottom of working bin all are connected with the burr remover through the cylinder, two the burr remover respectively with drive roll and driven voller phase-match, still be provided with dust removal mechanism in the working bin.

As a preferred technical scheme of the adjustable deburring device for fabric processing, the driving device comprises a first motor and a conveyor belt, one end of the driving roller is rotatably connected with the inner wall of the shell, the other end of the driving roller penetrates through the side wall of the shell and is connected with an output shaft of the first motor, a driving wheel is mounted on one side of the driving roller, which is positioned outside the shell, one end of the driven roller is rotatably connected with the inner wall of the shell, the other end of the driven roller penetrates through the side wall of the shell and is mounted with a driven wheel, and the conveyor belt is sleeved on the outer sides of the driving wheel and the driven wheel.

As a preferred technical scheme of the adjustable deburring device for fabric processing, fixing plates are arranged in the feeding port and the discharging port, a cavity and a fixing cavity communicated with the cavity are formed in the fixing plates, the fixing cavities are symmetrically and equidistantly distributed from top to bottom, fixing blocks are rotatably arranged at two ends of the rotating roller, and the fixing blocks are matched with the fixing cavities.

As a preferred technical scheme of the adjustable deburring device for fabric processing, the deburring device comprises a shell, a removing bin is arranged in the shell, a protective cover is arranged at the bottom of the shell, a worm is rotatably arranged on one side of the top end of the removing bin, one end of the worm penetrates through the side wall of the shell and is connected with an output shaft of a second motor, a rotating rod is arranged in the removing bin, the top end of the rotating rod is rotatably arranged at the top of the removing bin, a scraper is fixed at the bottom end of the rotating rod, and a worm wheel matched with the worm is arranged on the rotating rod.

As a preferred technical scheme of the adjustable deburring device for fabric processing, the dust removing mechanism comprises two dust collecting heads which are respectively matched with the driving roller and the driven roller, a dust removing channel is formed in the side wall of the shell, the dust collecting heads are mounted on the inner wall of the shell and communicated with the dust removing channel, and one end, far away from the dust collecting heads, of the dust removing channel is connected with a dust collecting pump.

As a preferred technical scheme of the adjustable deburring device for fabric processing, a dust collection bin is arranged in the dust collection head, and a filter plate is arranged in the dust collection bin.

As a preferred technical scheme of the adjustable deburring device for fabric processing, a scraping plate is arranged on one side of the filtering plate, which is far away from the dust removal channel, and the scraping plate is arranged at the top of the dust collection bin through a telescopic rod.

The invention relates to a working method of a deburring device for processing an adjustable fabric, which comprises the following steps:

s1: one end of the fabric to be treated penetrates through the bottom of the rotating roller positioned at the feeding port, sequentially passes through the top of the driving roller and the bottom of the driven roller, and finally penetrates out of the top of the rotating roller positioned at the discharging port;

s2: adjusting the position of the rotating roller to keep the fabric at a certain tension degree, and adjusting the height of the burr remover to match the burr remover with the fabric;

s3: and opening the dust removal mechanism, controlling the fabric to move, and removing the burrs through the burr remover.

The invention has the beneficial effects that:

(1) the driving roller and the driven roller are driven to rotate through the driving device, the fabric is driven to move, and the burrs are removed on two sides through the burr remover which is respectively matched with the driving roller and the driven roller, so that the working efficiency is improved.

(2) The burr remover is driven to move up and down through the cylinder, and the operation is more flexible according to the position of the burr remover of the thickness adjustment of different fabrics.

(3) Through setting up dust removal mechanism, the burr that will mix in the air is got rid of, avoids the burr to fall on the surface fabric, influences the surface fabric pleasing to the eye. The filter plate is arranged to filter the burrs entering the dust removal mechanism, so that the burrs are prevented from being accumulated in the dust collection pump; after working for a period of time, the burrs attached to the filter plate can be cleaned through the scraper, so that the cleaning is more convenient.

Drawings

In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.

FIG. 1 is a front view of the present invention;

FIG. 2 is a front cross-sectional view of the present invention;

FIG. 3 is an enlarged view at A of FIG. 2;

FIG. 4 is a rear view of the present invention;

fig. 5 is an internal structural view of the burr remover;

FIG. 6 is a view showing a positional relationship between the fixed plate and the rotating roller;

description of the main element symbols:

in the figure: 1. a housing; 2. a working bin; 3. a drive roll; 4. a driven roller; 5. a drive device; 51. a first motor; 52. a driving wheel; 53. a driven wheel; 54. a conveyor belt; 6. a feeding port; 7. a discharge port; 8. a rotating roller; 9. a cylinder; 10. a burr remover; 101. a housing; 102. removing the bin; 103. a protective cover; 104. a worm; 105. a second motor; 106. a rotating rod; 107. a scraper; 108. a worm gear; 11. a dust removal mechanism; 111. a dust collection head; 112. a dust removal channel; 113. a dust suction pump; 114. a dust collection bin; 115. a filter plate; 116. a squeegee; 117. a telescopic rod; 12. a fixing plate; 13. a cavity; 14. a fixed cavity; 15. and (5) fixing blocks.

Detailed Description

To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, features and effects according to the present invention will be made with reference to the accompanying drawings and preferred embodiments.

Referring to fig. 1-6, an adjustable fabric processing deburring device comprises a shell 1, a working bin 2 is arranged in the shell 1, a driving roller 3 and a driven roller 4 are rotatably mounted in the working bin 2, the driving roller 3 and the driven roller 4 are connected through a driving device 5, a material inlet 6 and a material outlet 7 are respectively arranged on two opposite side walls of the shell 1, a fixing plate 12 is arranged in the material inlet 6 and the material outlet 7, a cavity 13 and a fixing cavity 14 communicated with the cavity 13 are arranged in the fixing plate 12, the fixing cavity 14 is provided with a plurality of fixing cavities 14 which are symmetrically and equidistantly distributed from top to bottom, a rotating roller 8 is arranged in the cavity 13, fixing blocks 15 are rotatably mounted at two ends of the rotating roller 8, the fixing blocks 15 are matched with the fixing cavity 14, burr removers 10 are respectively connected at the top and the bottom of the working bin 2 through a cylinder 9, and the two burr removers 10 are respectively matched with the driving roller 3 and the driven roller 4, a dust removal mechanism 11 is also arranged in the working bin 2.

In this embodiment, the coiled pending surface fabric is placed in pan feeding mouth 6 outside through the support, empty surface fabric roller is placed in discharge gate 7 outside through the support, two operation mouths have been seted up on the antetheca of casing 1, one of them operation mouth is located drive roll 3 top, another operation mouth is located driven voller 4 below, before the deburring, the one end of operation surface fabric is passed from the live-rollers 8 bottom that is located pan feeding mouth 6, then pass drive roll 3 top and driven voller 4 bottom in proper order, pass from live-rollers 8 top that is located discharge gate 7 at last, fix on the surface fabric roller, and drive the surface fabric roller through external force and rotate, provide the additional action to the removal of surface fabric.

The fixed cavity 14 is an arc-shaped cavity, the fixed cavity 14 does not penetrate through the fixed plate 12, the fixed blocks 15 arranged at two ends of the rotating roller 8 move downwards along the arc-shaped cavity after entering from an inlet of the fixed cavity 14, the fixed blocks 15 are limited, and when the rotating roller 8 needs to be taken out, the fixed blocks are moved out along the opposite direction of the arc-shaped cavity; the tension degree of the fabric is adjusted by adjusting the height of the fixed cavity 14 where the rotating rollers 8 are placed, only one of the rotating rollers 8 can be adjusted, and the two rotating rollers 8 can also be adjusted simultaneously.

The flexible burr remover 10 that drives of output through operating cylinder 9 reciprocates, makes burr remover 10 and surface fabric surface phase-match, drives drive roll 3 and driven voller 4 through drive arrangement 5 and rotates, and then drives the surface fabric and remove, and the burr of getting rid of is siphoned away through dust removal mechanism 11, avoids on the surface fabric attached to, and the fresh air inlet has been seted up at the top of casing 1, makes things convenient for the air in the working bin 2 to flow.

Specifically, the driving device 5 includes a first motor 51 and a conveyor belt 54, one end of the driving roller 3 is rotatably connected with the inner wall of the casing 1, the other end of the driving roller passes through the side wall of the casing 1 and is connected with an output shaft of the first motor 51, a driving wheel 52 is installed on one side of the driving roller 3 located outside the casing 1, one end of the driven roller 4 is rotatably connected with the inner wall of the casing 1, the other end of the driven roller passes through the side wall of the casing 1 and is installed with a driven wheel 53, and the conveyor belt 54 is sleeved outside the driving wheel 52 and the driven wheel 53.

In this embodiment, the output shaft of the first motor 51 rotates to drive the driving roller 3 and the driving wheel 52 to rotate in the same direction, and the transmission belt 54 drives the driven roller 53 and the driven roller 4 to rotate.

Specifically, the burr remover 10 comprises a shell 101, a removing bin 102 is arranged in the shell 101, a protecting cover 103 is arranged at the bottom of the shell 101, a worm 104 is rotatably arranged on one side of the top end of the removing bin 102, one end of the worm 104 penetrates through the side wall of the shell 101 and is connected with an output shaft of a second motor 105, a rotating rod 106 is arranged in the removing bin 102, the top end of the rotating rod 106 is rotatably arranged at the top of the removing bin 102, a scraper 107 is fixed at the bottom end of the rotating rod 106, and a worm gear 108 matched with the worm 104 is arranged on the rotating rod 106.

In this embodiment, the through-hole has evenly been seted up on the safety cover 103, and at the surface fabric removal in-process, the burr can pass in the through-hole enters into getting rid of storehouse 102, and the surface of safety cover 103 is smooth, avoids causing the damage to the surface fabric, and the bottom laminating safety cover 103 up end of scraper 107 rotates, gets rid of the burr. During operation, the output shaft of the second motor 105 rotates to drive the worm 104 to rotate in the same direction, and the worm wheel 108 is driven to rotate by the cooperation of the worm wheel 108 and the worm 104, so as to drive the rotating rod 106 and the scraper 107 to rotate, and remove burrs.

Specifically, dust removal mechanism 11 includes dust absorption head 111, dust absorption head 111 has two and respectively with drive roll 3 and driven voller 4 phase-match, dust removal passageway 112 has been seted up on the lateral wall of casing 1, dust absorption head 111 installs on the inner wall of casing 1, it has dust absorption storehouse 114 to open in the dust absorption head 111, dust absorption storehouse 114 communicates with each other with dust removal passageway 112, be provided with filter 115 in the dust absorption storehouse 114, one side that dust removal passageway 112 was kept away from to filter 115 is provided with scraper blade 116, scraper blade 116 passes through telescopic link 117 and installs at dust absorption storehouse 114 top, the one end that dust absorption head 111 was kept away from to dust removal passageway 112 is connected with dust absorption pump 113.

In this embodiment, the dust collection head 111 is composed of a first housing and a second housing, wherein an installation block is arranged at one end of the second housing close to the first housing, a second installation hole is formed in the installation block, an installation groove and a first installation hole communicated with the installation groove are formed in the first housing, the installation groove is matched with the installation block, and the first installation hole and the second installation hole are fixed through an installation nail. The second shell is evenly provided with vent holes, so that air mixed with burrs can be conveniently sucked, and the filter plate 115 and the scraper 116 are arranged in the first shell. The output of telescopic link 117 contracts during the beginning, and scraper blade 116 is located filter 115's top one side, uses a period of time after, and the filtration pore on filter 115 can be blockked up by the burr, and accessible telescopic link 117 drives scraper blade 116 and laminates filter 115 surface and reciprocate this moment, scrapes the burr down. After a long time use, the dust suction head 111 can be detached, and the first housing and the second housing can be detached to clean the inside of the dust suction head 111.

When in use, the invention comprises the following steps:

s1: placing the coiled fabric to be treated outside the material inlet 6 through a support, placing the empty fabric roller outside the material outlet 7 through a support, and enabling one end of the fabric to be treated to penetrate through the bottom of a rotating roller 8 positioned at the material inlet 6, sequentially pass through the top of a driving roller 3 and the bottom of a driven roller 4, finally penetrate through the top of the rotating roller 8 positioned at the material outlet 7 and be fixed on the empty fabric roller;

s2: the height of a fixed cavity 14 where the rotating roller 8 is placed is adjusted to keep the fabric at a certain tension degree, and the height of the burr remover 10 is adjusted through the air cylinder 9 to enable the burr remover 10 to be matched with the fabric;

s3: the dust removing mechanism 11 is opened, the driving roller 3 and the driving roller 52 are driven by the first motor 51 to rotate in the same direction, the driven roller 53 and the driven roller 4 are driven by the conveyor belt 54 to rotate so as to control the movement of the fabric, and the burrs are removed by the burr remover 10.

Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

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