阅读说明：本技术 一种等离子灰渣熔融炉的电弧控制系统及方法 (Arc control system and method for plasma ash melting furnace ) 是由 胡明 宫臣 宗肖 张亮 虎训 赵彬 于 2021-07-20 设计创作，主要内容包括：一种等离子灰渣熔融炉的电弧控制系统,包括,等离子熔融炉；电弧控制单元和电极控制单元,分别控制等离子熔融炉的电弧运行方式与电极位置。本发明还公开了一种使用所述电弧控制系统的等离子灰渣熔融炉的电弧控制方法,包括以下步骤：S1.测量等离子熔融炉内熔渣深度；S2.测量等离子熔融炉熔渣液面未熔物的厚度；S3.电弧控制单元对熔渣液面未熔物的厚度进行判断,并根据熔渣深度和未熔物的厚度调节电弧长度,之后将电弧长度数据传输至电极控制单元；S4.电极控制单元根据电弧长度数据调整等离子熔融炉的电极位置,本发明提供的控制方法提高了未熔物料的熔融速率,缩短了整个熔融过程。(An arc control system of a plasma ash melting furnace comprises a plasma melting furnace; and the arc control unit and the electrode control unit respectively control the arc operation mode and the electrode position of the plasma melting furnace. The invention also discloses an arc control method of the plasma ash melting furnace using the arc control system, which comprises the following steps: s1, measuring the depth of slag in a plasma melting furnace; s2, measuring the thickness of the unmelted objects on the slag liquid surface of the plasma melting furnace; s3, the electric arc control unit judges the thickness of the unmelted object on the molten slag liquid surface, adjusts the electric arc length according to the molten slag depth and the thickness of the unmelted object, and then transmits the electric arc length data to the electrode control unit; s4, the electrode control unit adjusts the electrode position of the plasma melting furnace according to the arc length data.)

1. An electric arc control system of plasma ash melting furnace which is characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,

a plasma melting furnace (1);

an arc control unit (2) electrically connected to an arc control unit of the plasma melting furnace (1);

and the electrode control unit (3) is electrically connected with the arc control unit (2) and the electrode control part of the plasma melting furnace (1) at the same time, and adjusts the position of the electrode of the plasma melting furnace (1) after receiving the data signal transmitted by the arc control unit (2).

2. An arc control method of a plasma ash melting furnace using the arc control system of claim 1, characterized in that: the method comprises the following steps:

s1, measuring the depth of molten slag in a plasma melting furnace (1);

s2, measuring the thickness of the unmelted objects on the slag liquid surface of the plasma melting furnace (1);

s3, the electric arc control unit (2) judges the thickness of the unmelted substance on the molten slag liquid surface, when the thickness of the unmelted substance on the molten slag liquid surface is larger than or equal to 3cm, the electric arc control unit (2) controls the operation mode of the plasma melting furnace (1) to be open arc smelting, adjusts the electric arc length according to the molten slag depth and the thickness of the unmelted substance, when the thickness of the unmelted substance on the molten slag liquid surface is smaller than 3cm, the electric arc control unit (2) controls the operation mode of the plasma melting furnace (1) to be submerged arc smelting, adjusts the electric arc length according to the molten slag depth and the thickness of the unmelted substance, and then transmits the electric arc length data to the electrode control unit (3);

and S4, adjusting the electrode position of the plasma melting furnace (1) by the electrode control unit (3) according to the arc length data.

3. The method of arc control of a plasma ash melting furnace according to claim 2, characterized in that: the method of measuring the slag depth in step S1 is an electrical signal measurement method or a drill method.

4. The method of arc control of a plasma ash melting furnace according to claim 2, characterized in that: when the thickness of the unmelted object is more than or equal to 3cm in the step S3, the arc length satisfies the requirementWhereinAs regards the length of the electric arc,the depth of the slag is the depth of the slag,the thickness of the unmelted substance is, the value range of a is 15-30mm, whenA takes a value of 15mm when being equal to 3cm, and takes a value of 30mm when being equal to 10cmAnd when the distance is between 3 and 10cm, the value of a follows a linear relation.

5. The method of arc control of a plasma ash melting furnace according to claim 2, characterized in that: thickness of unmelted object in step S3 < 3cm hours, the arc length satisfiesWherein L is₃Is the arc length, k₁=0.5-0.8, when L₁K is less than or equal to 200mm₁A value of 0.8 when L₁K is 500mm or more₁A value of 0.5 in L₁A value between 200 and 500mm, k₁Taking values as a linear relationship, L₁And b is a constant regulating coefficient and ranges from 5mm to 10mm for the depth of the slag, wherein the value of b is 5mm when the viscosity of the slag is 900mpas, the value of b is 10mm when the viscosity is 2600mpas, and the value of b is in a linear relation when the viscosity is 2600 mpas.

Technical Field

The invention belongs to the technical field of plasma ash melting furnaces, and particularly relates to an electric arc control system and method of a plasma ash melting furnace.

Background

The operation mode of the electric arc during the operation of the plasma furnace comprises submerged arc and open arc, wherein the submerged arc is the operation mode that when the plasma furnace operates, the electric arc is completely existed in a slag layer and is not exposed to a free gasification zone; the open arc is the operation mode that when the plasma furnace operates, the electric arc part exists in the free gasification area. Due to the particularity of ash slag molten slurry, electric arc discharge occurs between a graphite electrode and a metal layer anode, in order to ensure electric arc power heat efficiency and ensure that refractory materials are not damaged by electric arc radiation to cause excessive loss, in the process of melting smelting, electric arcs are completely submerged in a molten slag layer, but under the condition that a large amount of unmelted materials exist at the upper part of a molten pool, the electric arcs need to be adjusted to a bright arc state, the unmelted materials are quickly melted by radiation, in the whole process, the open arcs can damage a furnace body due to overlong electric arcs, the efficiency is reduced, the heat transfer efficiency is reduced due to overlong electric arcs, and local overheating is caused.

Disclosure of Invention

In order to solve the problems that the input of the traditional slag electrode and power supply control system can not adapt to the material state, the matching degree is low and the efficiency is low, the invention provides an electric arc control system and method of a plasma ash melting furnace.

The invention adopts the following technical scheme:

an electric arc control system of a plasma ash melting furnace comprises,

a plasma melting furnace;

an arc control unit electrically connected to an arc control unit of the plasma melting furnace;

and the electrode control unit is electrically connected with the electric arc control unit and the electrode control part of the plasma melting furnace simultaneously, and adjusts the electrode position of the plasma melting furnace after receiving the data signal transmitted by the electric arc control unit.

An arc control method of a plasma ash melting furnace using the arc control system, comprising the steps of:

s1, measuring the depth of slag in a plasma melting furnace;

s2, measuring the thickness of the unmelted objects on the slag liquid surface of the plasma melting furnace;

s3, the electric arc control unit judges the thickness of the unmelted object on the molten slag liquid surface, when the thickness of the unmelted object on the molten slag liquid surface is larger than or equal to 3cm, the electric arc control unit controls the operation mode of the plasma melting furnace to be open arc smelting, adjusts the electric arc length according to the molten slag depth and the thickness of the unmelted object, when the thickness of the unmelted object on the molten slag liquid surface is smaller than 3cm, the electric arc control unit controls the operation mode of the plasma melting furnace to be submerged arc smelting, adjusts the electric arc length according to the molten slag depth and the thickness of the unmelted object, and then transmits the electric arc length data to the electrode control unit;

and S4, adjusting the electrode position of the plasma melting furnace by the electrode control unit according to the arc length data.

Further, the method of measuring the slag depth in step S1 is an electrical signal measurement method or a drill method.

Further, when the thickness of the unmelted object is equal to or larger than 3cm in step S3, the arc length is satisfiedWhereinAs regards the length of the electric arc,the depth of the slag is the depth of the slag,the thickness of the unmelted substance is, the value range of a is 15-30mm, whenA takes a value of 15mm when being equal to 3cm, and takes a value of 30mm when being equal to 10cmAnd when the distance is between 3 and 10cm, the value of a follows a linear relation.

Further, when the thickness of the unmelted object in step S3 is less than 3cm, the arc length satisfiesWherein L is₃Is the arc length, k₁=0.5-0.8, when L₁K is less than or equal to 200mm₁A value of 0.8 when L₁K is 500mm or more₁A value of 0.5 in L₁A value between 200 and 500mm, k₁Taking values as a linear relationship, L₁And b is a constant regulating coefficient and ranges from 5mm to 10mm for the depth of the slag, wherein the value of b is 5mm when the viscosity of the slag is 900mpas, the value of b is 10mm when the viscosity is 2600mpas, and the value of b is in a linear relation when the viscosity is 2600 mpas.

The invention has the beneficial effects that:

(1) according to the method, the stages in the melting process are analyzed and judged, if a large amount of unmelted materials exist above a molten pool, an open arc operation mode is adopted, the arc length of the open arc is synchronously adjusted to be matched with the situation of the unmelted materials, and if a large amount of unmelted materials do not exist above the molten pool or the existing amount of the unmelted materials is small, a submerged arc operation mode is adopted, the arc length of the submerged arc is synchronously adjusted, and the radiation damage to the refractory materials and the hearth structure is avoided.

(2) The control method provided by the invention fully considers the correlation of the arc length with the molten material state and the molten pool depth, and adjusts the output voltage of the rectifying power supply and the spatial position of the electrode control system according to the length required by the arc, thereby improving the melting rate of the unmelted material and shortening the whole melting process.

(3) In the embodiment, after the operation optimization is performed according to the process conditions, compared with the traditional operation process method, the operation life of the refractory working layer is prolonged by about 23%, and the power consumption is reduced by about 16%.

Drawings

FIG. 1 is a schematic diagram of an arc control system of the present invention.

Description of reference numerals: 1. a plasma melting furnace; 2. an arc control unit; 3. an electrode control unit.

Detailed Description

The present invention is further described with reference to the following examples, which are provided for illustration only and are not to be construed as limiting the scope of the claims, and other alternatives which may occur to those skilled in the art are also within the scope of the claims.

Example 1

An arc control system of a plasma ash melting furnace, as shown in fig. 1, includes a plasma melting furnace 1; the arc control unit 2 is electrically connected with the arc control part of the plasma melting furnace 1 and is used for controlling the arc operation state of the plasma melting furnace 1 to be submerged arc or open arc, wherein the submerged arc is the operation that when the plasma furnace operates, all arcs exist in a slag layer and are not exposed to a free gasification area; the open arc is the operation mode that when the plasma furnace operates, the electric arc part exists in the free gasification area; and the electrode control unit 3 is electrically connected with the arc control unit 2 and the electrode control part of the plasma melting furnace 1 simultaneously, and is used for adjusting the electrode position of the plasma melting furnace 1 after receiving the data signal transmitted by the arc control unit 2 so as to match the electrode position with the arc operation mode, and when the arc operation mode changes, the electrode position needs to be adjusted.

The arc control method of the plasma ash melting furnace of the arc control system, as shown in fig. 1, comprises the following steps:

s1, measuring the depth of molten slag in a plasma melting furnace 1 to be 150 mm;

s2, measuring the thickness of the unmelted substances on the slag liquid surface of the plasma melting furnace 1 to be 40mm, wherein in the plasma melting process, raw materials enter the plasma furnace through a charging system, firstly, the raw materials are subjected to floating aggregation and stacking on the upper part of a melting pool, then, heat is obtained through the modes of heat transfer of the melting pool, arc radiation and the like, then, a melting reaction is carried out, the raw materials enter the melting pool and a free gasification zone, and the unmelted substances usually exist in the form of independent thin layers on the upper part of the melting pool;

s3, the arc control unit 2 judges the thickness of the unmelted objects on the molten slag liquid surface, when the thickness of the unmelted objects on the molten slag liquid surface is more than or equal to 3cm, the arc control unit 2 controls the operation mode of the plasma melting furnace 1 to be open-arc smelting, adjusts the arc length according to the molten slag depth and the thickness of the unmelted objects, adopts the open-arc operation mode when a large amount of unmelted objects exist above the molten pool, synchronously adjusts the arc length of the submerged arc smelting when the thickness of the unmelted objects on the molten slag liquid surface is less than 3cm, adjusts the arc length according to the molten slag depth and the thickness of the unmelted objects when a large amount of unmelted objects do not exist above the molten pool or the existing amount of the unmelted objects is very small, synchronously adjusts the arc length of the submerged arc to avoid the radiation damage to the refractory materials and the hearth structure, then the arc length data is transmitted to the electrode control unit 3;

and S4, adjusting the electrode position of the plasma melting furnace 1 by the electrode control unit 3 according to the arc length data.

The method for measuring the slag depth in step S1 is an electrical signal measurement method.

Wherein, when the thickness of the unmelted object is more than or equal to 3cm in the step S3, the arc length satisfies the requirementWherein L is₃Is the arc length, L₁Is the depth of slag, L₂The thickness of the unmelted object is defined as the range of a from 15mm to 30mm, and the preferred corresponding relation is as follows: when the thickness of the unmelted material is equal to 3cm, the value of a is 15mm, when the thickness of the unmelted material is greater than or equal to 10cm, the value of a is 30mm, when the thickness of the unmelted material is between 3 and 10cm, the value of a follows a linear relationship, and in the embodiment, L is₁Is 15cm, L₂Is 4cm, and a obtained value of a according to the linear relation is 17.14cm and is approximately equal to 17cm, the arc length L is₃The value of (D) is 207 mm.

Example 2

An arc control system of a plasma ash melting furnace, as shown in fig. 1, includes a plasma melting furnace 1; the arc control unit 2 is electrically connected with the arc control part of the plasma melting furnace 1 and is used for controlling the arc operation state of the plasma melting furnace 1 to be submerged arc or open arc, wherein the submerged arc is the operation that when the plasma furnace operates, all arcs exist in a slag layer and are not exposed to a free gasification area; the open arc is the operation mode that when the plasma furnace operates, the electric arc part exists in the free gasification area; and the electrode control unit 3 is electrically connected with the arc control unit 2 and the electrode control part of the plasma melting furnace 1 simultaneously, and is used for adjusting the electrode position of the plasma melting furnace 1 after receiving the data signal transmitted by the arc control unit 2 so as to match the electrode position with the arc operation mode, and when the arc operation mode changes, the electrode position needs to be adjusted.

The arc control method of the plasma ash melting furnace of the arc control system, as shown in fig. 1, comprises the following steps:

s1, measuring the depth of molten slag in a plasma melting furnace 1;

s2, measuring the thickness of an unmelted substance on the molten slag liquid surface of the plasma melting furnace 1 to be 2cm, wherein in the plasma melting process, raw materials enter the plasma furnace through a charging system, firstly, the raw materials are subjected to floating aggregation and stacking on the upper part of a molten pool, then, heat is obtained through the modes of heat transfer of the molten pool, arc radiation and the like, then, a melting reaction is carried out, the raw materials enter the molten pool and a free gasification zone, and the unmelted substance usually exists in the form of an independent thin layer on the upper part of the molten pool;

s3, the arc control unit 2 judges the thickness of the unmelted objects on the molten slag liquid surface, when the thickness of the unmelted objects on the molten slag liquid surface is more than or equal to 3cm, the arc control unit 2 controls the operation mode of the plasma melting furnace 1 to be open-arc smelting, adjusts the arc length according to the molten slag depth and the thickness of the unmelted objects, adopts the open-arc operation mode when a large amount of unmelted objects exist above the molten pool, synchronously adjusts the arc length of the submerged arc smelting when the thickness of the unmelted objects on the molten slag liquid surface is less than 3cm, adjusts the arc length according to the molten slag depth and the thickness of the unmelted objects when a large amount of unmelted objects do not exist above the molten pool or the existing amount of the unmelted objects is very small, synchronously adjusts the arc length of the submerged arc to avoid the radiation damage to the refractory materials and the hearth structure, then the arc length data is transmitted to the electrode control unit 3;

and S4, adjusting the electrode position of the plasma melting furnace 1 by the electrode control unit 3 according to the arc length data.

In step S1, the method for measuring the slag depth is a penetration method.

Wherein the thickness of the unmelted object in the step S3 is less than 3cm, and the arc length satisfiesWherein L is₃Is the arc length, k₁=0.5-0.8，k₁Preferably of value L₁K is less than or equal to 200mm₁The value is 0.8, k₁Preferred value L₁K is 500mm or more₁A value of 0.5 in L₁A value between 200 and 500mm, k₁Taking values as a linear relationship, L₁In the embodiment, L is a linear relationship when the viscosity is 900mPas and the viscosity is 2600mPas, and L is a constant adjustment coefficient, b is in a positive correlation with the viscosity of the slag and ranges from 5mm to 10mm, the viscosity of the slag is 5mm when the viscosity is 900mPas, the viscosity is 10mm when the viscosity is 2600mPas, and L is a linear relationship with the viscosity of the slag₁Is 2cm, gives k₁The slag viscosity is found to be 1920mpas when the value is 0.8, and the corresponding b value is 8mm, and the arc length is 168 mm.

After the operation optimization is carried out according to the process conditions, compared with the traditional operation process method, the operation life of the refractory working layer is prolonged by about 23 percent, and the power consumption is reduced by about 16 percent.

It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.